Patents by Inventor Eiichirou Shimazu

Eiichirou Shimazu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150371745
    Abstract: Provided is a powder (1) for a magnetic core, including: a soft magnetic metal powder (2); an insulating coating (3) for covering a surface of the soft magnetic metal powder (2); and a lubricating coating (4) for covering a surface of the insulating coating (3). The lubricating coating (4) is formed by eliminating a solvent component and causing a lubricating component to adhere to a coated powder (1?) in a lubricant solution (26) supplied into a container (21) in which the coated powder (1?) is being stirred in a floating state, the coated powder being formed by covering the surface of the soft magnetic metal powder (2) with the insulating coating (3).
    Type: Application
    Filed: February 21, 2014
    Publication date: December 24, 2015
    Applicant: NTN CORPORATION
    Inventors: Hikaru ARAKI, Norikazu MUNEDA, Eiichirou SHIMAZU
  • Patent number: 9192986
    Abstract: A cage (14) is made of a magnesium alloy and has a light weight and a high strength. The cage (14) is made of a magnesium alloy such as AZ91D, and is formed by means of injection molding. In this cage (14), a confluence region is brought away to outside the cage (14) during the injection molding. The confluence region is a region including voids formed by merging of flows of the magnesium alloy.
    Type: Grant
    Filed: February 17, 2010
    Date of Patent: November 24, 2015
    Assignee: NTN CORPORATION
    Inventors: Eiichirou Shimazu, Yasutake Hayakawa
  • Publication number: 20150130573
    Abstract: An eddy current loss at a frequency of 3,000 Hz is set to less than 150 W/kg by setting a single particle diameter-equivalent diameter dS of soft magnetic metal powder represented by the following formula to 210 ?m or less. In the formula, dS represents a single particle diameter-equivalent diameter of the soft magnetic metal powder [m], dMN represents a number average particle diameter of the soft magnetic metal powder [m], and ? represents a standard deviation of the particle diameter of the soft magnetic metal powder [m].
    Type: Application
    Filed: April 25, 2013
    Publication date: May 14, 2015
    Applicant: NTN CORPORATION
    Inventors: Hikaru Araki, Norikazu Muneda, Eiichirou Shimazu
  • Patent number: 9011014
    Abstract: A rolling bearing which can be large-sized, has corrosion resistance, and is allowed to prevent mounting accuracy from deteriorating, a fixing force from decreasing, vibration from occurring at a portion of the rolling bearing to be fixed to a bearing box or the like, and can be used for a long term even in a highly corrosive environment. A rolling bearing (1) has an inner ring (2), an outer ring (3), and rolling elements (4) as bearing members thereof. Of regions of the bearing members which are exposed to a corrosive environment, a film having a sacrificial anode action for a base material of the bearing members is formed in a region including at least a surface (c, d) of the rolling bearing (1) to be fixed. The film formed on the surface (c, d) thereof to be fixed is porous.
    Type: Grant
    Filed: August 9, 2012
    Date of Patent: April 21, 2015
    Assignee: NTN Corporation
    Inventors: Katsuhiro Suzuki, Eiichirou Shimazu
  • Publication number: 20150033894
    Abstract: A sintered gear serving as a mechanical structure component is a mechanical structure component made of a metal sintered body, and includes a base region; and a high density region formed so as to include a maximum stress position at which a maximum tensile stress or a maximum shear stress is applied, and to include a surface, in which the high density region is lower in porosity than the base region. A surface hardened layer is formed in a region including the surface by performing a hardening process.
    Type: Application
    Filed: February 27, 2013
    Publication date: February 5, 2015
    Applicant: NTN CORPORATION
    Inventors: Takahiro Okuno, Eiichirou Shimazu, Hikaru Araki
  • Publication number: 20140368304
    Abstract: Provided is a powder for a magnetic core (1), including a soft magnetic metal powder (2); and an insulating coating film (3) covering a surface of the soft magnetic metal powder (2), in which the insulating coating film (3) is formed of an aggregate of crystals (4) obtained by cleaving a layered oxide. The crystals (4) are obtained by, for example, cleaving a swellable smectite-group mineral, which is one kind of swellable layered clay mineral as the layered oxide.
    Type: Application
    Filed: February 4, 2013
    Publication date: December 18, 2014
    Applicant: NTN CORPORATION
    Inventors: Hikaru Araki, Norikazu Muneda, Eiichirou Shimazu
  • Patent number: 8821024
    Abstract: The present invention provides a member for a rolling bearing (1) which is capable of decreasing the amount of carbon dioxide generated from a polymeric member in discarding the rolling bearing, contributing to restraint or prevention of an increase in the concentration of the carbon dioxide in the atmosphere or a decrease of the concentration thereof in the atmosphere, and allows a continuous use temperature to be high and an endurance time to be long and a rolling bearing using the member. The member for the rolling bearing (1) is composed of a molding of a polymeric elastic body or a synthetic resin composition. The member is at least one member selected from among an inner ring (2), an outer ring (3), rolling elements (4), a retainer (5), and a sealing member (6). A raw material derived from a biomass is at least partially used for a producing raw material of a polymeric matrix composing the polymeric elastic body or the synthetic resin composition.
    Type: Grant
    Filed: February 20, 2009
    Date of Patent: September 2, 2014
    Assignee: NTN Corporation
    Inventors: Eiichirou Shimazu, Masaki Egami, Yoshihide Himeno, Kazutoyo Murakami
  • Publication number: 20140234152
    Abstract: Provided is a sintered bearing that is capable of reducing cost through reduction in usage amount of copper, excellent in initial running-in characteristics and quietness, and is high in durability. Raw material powders including iron powder, flat copper powder, low-melting point metal powder, and graphite are loaded into a mold, and a green compact is formed under a state in which the flat copper powder is caused to adhere onto a molding surface. Subsequently, sintering is carried out without causing iron in the green compact to react with carbon so that an iron structure is formed of a ferrite phase. In this manner, a sintered bearing (1) including a base part (S2) including copper at a uniform content, and a surface layer (S1) covering a surface of the base part (S2) and including copper at a larger content than the base part (S2) can be obtained.
    Type: Application
    Filed: September 18, 2012
    Publication date: August 21, 2014
    Applicant: NTN CORPORATION
    Inventors: Yoshinori Ito, Sunao Shimizu, Eiichirou Shimazu, Takahiro Okuno
  • Patent number: 8771836
    Abstract: It is an object of the present invention to provide a resin composition whose flowability is secured when the resin composition is injection-molded into injection-molded articles such as a resin-made crown-shaped cage and a resin-made seal both for a rolling bearing and a resin-made sliding bearing and which is capable of enhancing the mechanical strengths and toughnesses of these injection-molded articles to such an extent that these injection-molded articles can be used as bearing members. The resin composition is formed into a molded article and used as a bearing member. The resin composition is composed of polyamide resin or polyester resin to which polycarbodiimide is added. The polyamide resin is at least one resin selected from among polyamide 66 resin and polyamide 11 resin. The polyester resin is polytrimethylene terephthalate resin. 0.5 to 6 wt % of the polycarbodiimide is contained in an entirety of the resin composition.
    Type: Grant
    Filed: July 29, 2010
    Date of Patent: July 8, 2014
    Assignee: NTN Corporation
    Inventors: Yoshihide Himeno, Masaki Egami, Eiichirou Shimazu
  • Publication number: 20140177990
    Abstract: The present invention provides a rolling bearing which can be large-sized, is excellent in its corrosion resistance, and is allowed to prevent mounting accuracy from deteriorating, a fixing force from decreasing, vibration from occurring at a portion of the rolling bearing to be fixed to a bearing box or the like, and can be used for a long term even in a highly corrosive environment. A rolling bearing (1) has an inner ring (2), an outer ring (3), and rolling elements (4) as bearing members thereof. Of regions of the bearing members which are exposed to a corrosive environment, a film having a sacrificial anode action for a base material of the bearing members is formed in a region including at least a surface (c, d) of the rolling bearing (1) to be fixed. The film formed on the surface (c, d) thereof to be fixed is porous. The base material of the bearing members consists of an iron-based material.
    Type: Application
    Filed: August 9, 2012
    Publication date: June 26, 2014
    Applicant: NTN CORPORATION
    Inventors: Katsuhiro Suzuki, Eiichirou Shimazu
  • Patent number: 8609598
    Abstract: The present invention relates to a nitrite free grease composition having an oil base, a thickener, and several additives, including a metal salt of dibasic acid. The metal salt having sub-groups that can either be aliphatic or aromatic hydrocarbons. Additionally, the present invention relates to a grease-sealed bearing with a longer lifetime and excellent rust preventative properties.
    Type: Grant
    Filed: July 21, 2003
    Date of Patent: December 17, 2013
    Assignee: NTN Corporation
    Inventors: Hidenobu Mikami, Takayuki Kawamura, Mitsunari Asao, Eiichirou Shimazu
  • Publication number: 20120180589
    Abstract: A power transmission part is made of a sintered material obtained by press molding and firing granulated powder obtained by granulating raw material powder having iron as a main component. The sintered material can thereby be increased in density by a powder press sintering method. A power transmission part of high strength and high rigidity can thereby be obtained.
    Type: Application
    Filed: September 15, 2010
    Publication date: July 19, 2012
    Inventors: Takahiro Okuno, Eiichirou Shimazu
  • Publication number: 20120183248
    Abstract: A cage is made of a magnesium alloy, the magnesium alloy being molded by means of injection molding using a mold including a cavity portion having a shape corresponding to a shape of the cage, and has a shape resulting from being forcedly extracted from the mold. As a result, a cage made of a magnesium alloy of high strength and having a shape resulting from being forcedly extracted from a mold, a rolling bearing including the cage, a machine tool including the rolling bearing, and a method of manufacturing the cage can be provided.
    Type: Application
    Filed: September 14, 2010
    Publication date: July 19, 2012
    Inventors: Hiroki Fujiwara, Eiichirou Shimazu, Masatsugu Mori, Tetsuto Ishii
  • Publication number: 20120178654
    Abstract: The present invention provides a sliding material composition that is capable of continuously supplying a lubricant to the surface of a sliding portion and has a low frictionality and a low wearability. A sliding material composition of the present invention includes a resin material with which at least porous silica and a lubricant are mixed. The ratio of the sum of the mixing amount of the porous silica and that of the lubricant to the whole amount of the sliding material composition is 30 to 60 vol %. The interconnected cell ratio of the oil-containing porous silica in which the lubricant is held by the porous silica is not less than 20% when the interconnected cell ratio is found by a predetermined computing method to be carried out by utilizing the principle of a Monte Carlo method.
    Type: Application
    Filed: March 21, 2012
    Publication date: July 12, 2012
    Applicant: NTN CORPORATION
    Inventors: Masaki Egami, Eiichirou Shimazu
  • Publication number: 20120128281
    Abstract: It is an object of the present invention to provide a resin composition whose flowability is secured when the resin composition is injection-molded into injection-molded articles such as a resin-made crown-shaped cage and a resin-made seal both for a rolling bearing and a resin-made sliding bearing and which is capable of enhancing the mechanical strengths and toughnesses of these injection-molded articles to such an extent that these injection-molded articles can be used as bearing members. The resin composition is formed into a molded article and used as a bearing member. The resin composition is composed of polyamide resin or polyester resin to which polycarbodiimide is added. The polyamide resin is at least one resin selected from among polyamide 66 resin and polyamide 11 resin. The polyester resin is polytrimethylene terephthalate resin. 0.5 to 6 wt % of the polycarbodiimide is contained in an entirety of the resin composition.
    Type: Application
    Filed: July 29, 2010
    Publication date: May 24, 2012
    Applicant: NTN CORPORATION
    Inventors: Yoshihide Himeno, Masaki Egami, Eiichirou Shimazu
  • Publication number: 20120039558
    Abstract: A cage is made of a magnesium alloy and has a light weight and a high strength. The cage is made of a magnesium alloy such as AZ91D, and is formed by means of injection molding. In this cage, a confluence region is brought away to outside the cage during the injection molding. The confluence region is a region including voids formed by merging of flows of the magnesium alloy.
    Type: Application
    Filed: February 17, 2010
    Publication date: February 16, 2012
    Inventors: Eiichirou Shimazu, Yasutake Hayakawa
  • Patent number: 8028997
    Abstract: The present invention provides a seal ring which can be prevented from being broken by an expansion and a shock applied thereto when the seal ring is fitted on a rotary shaft and does not have a configurative disadvantage such as a burr. Therefore no post-processing is required. The present invention also provides materials of the seal ring and a method of manufacturing the seal ring. The seal ring is made of resin and having two abutments confronting each other and a gate mark formed in an injection molding operation.
    Type: Grant
    Filed: June 4, 2009
    Date of Patent: October 4, 2011
    Assignee: NTN Corporation
    Inventors: Eiichirou Shimazu, Keitarou Emura, Masaki Egami
  • Publication number: 20110160384
    Abstract: It is an object of the present invention to provide an injection-molded article such as a resin-made cage, a resin-made seal, a resin-made sliding bearing, and a resin-made gear having reliable flowability, enhanced mechanical strength and toughness, and improved wear resistance. A resin composition is composed of a biodegradable polyester polymer particularly polybutylene succinate to which not less than 10 wt % nor more than 40 wt % of a fibrous inorganic reinforcing material and not less than 0.5 wt % nor more than 10 wt % of polycarbodiimide resin are added. The injection-molded article is obtained by injection molding the resin composition.
    Type: Application
    Filed: August 31, 2009
    Publication date: June 30, 2011
    Applicant: NTN CORPORATION
    Inventors: Eiichirou Shimazu, Masaki Egami, Yoshihide Himeno
  • Publication number: 20100316315
    Abstract: The present invention provides a member for a rolling bearing (1) which is capable of decreasing the amount of carbon dioxide generated from a polymeric member in discarding the rolling bearing, contributing to restraint or prevention of an increase in the concentration of the carbon dioxide in the atmosphere or a decrease of the concentration thereof in the atmosphere, and allows a continuous use temperature to be high and an endurance time to be long and a rolling bearing using the member. The member for the rolling bearing (1) is composed of a molding of a polymeric elastic body or a synthetic resin composition. The member is at least one member selected from among an inner ring (2), an outer ring (3), rolling elements (4), a retainer (5), and a sealing member (6). A raw material derived from a biomass is at least partially used for a producing raw material of a polymeric matrix composing the polymeric elastic body or the synthetic resin composition.
    Type: Application
    Filed: February 20, 2009
    Publication date: December 16, 2010
    Applicant: NTN CORPORATION
    Inventors: Eiichirou Shimazu, Masaki Egami, Yoshihide Himeno, Kazutoyo Murakami
  • Patent number: 7728066
    Abstract: A conductive resin molding for use in the separator of a fuel cell and its producing method in which lowering of production yield and increase of machining cost, which are the most important problems with the spread of fuel cell, can be suppressed. The conductive resin molding is characterized by containing 1-9 vol % of high boiling point oil against the entire resin composition. Alternatively, high density expanded graphite prepared to have a specific gravity of 1.8 or above is employed as a conductive compounding agent. Alternatively, the conductive resin molding can be molded by flash flow compression molding.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: June 1, 2010
    Assignee: NTN Corporation
    Inventors: Masaki Egami, Eiichirou Shimazu