Patents by Inventor Eiji Toyoda

Eiji Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160211228
    Abstract: The present invention provides a thermally curable resin sheet for sealing a semiconductor chip having excellent reliability and storability while being reduced in warpage deformation due to the volume shrinkage of the thermally curable resin sheet, and a method for manufacturing a semiconductor package. The present invention relates to a thermally curable resin sheet for sealing a semiconductor chip, wherein an activation energy (Ea) satisfies the following formula (1), a glass transition temperature of a product thermally cured at 150° C. for 1 hour is 125° C. or higher, and a thermal expansion coefficient ? [ppm/K] of the thermally cured product at the glass transition temperature or lower and a storage modulus E? [GPa] at 25° C. of the thermally cured product satisfy the following formula (2): 30?Ea?120 [kJ/mol]??(1); and 10,000??×E??300,000 [Pa/K]??(2).
    Type: Application
    Filed: September 9, 2014
    Publication date: July 21, 2016
    Inventors: Kosuke Morita, Tsuyoshi Ishizaka, Eiji Toyoda, Goji Shiga, Chie Iino, Jun Ishii
  • Publication number: 20160060450
    Abstract: Provided are a sealing sheet having excellent flexibility and capable of producing an electronic component package which is highly reliable even if an object to be sealed has a hollow structure, a method for manufacturing the sealing sheet, and a method for manufacturing the electronic component package. The present invention is a sealing sheet containing dispersed domains of an elastomer, the domains having a maximum diameter of 20 ?m or less.
    Type: Application
    Filed: March 17, 2014
    Publication date: March 3, 2016
    Inventors: Eiji Toyoda, Yusaku SHIMIZU, Jun ISHII
  • Patent number: 9147625
    Abstract: A thermosetting resin sheet for sealing an electronic component, that is excellent in adhesiveness, onto the electric component; a resin-sealed type semiconductor device high in reliability; and a method for producing the device are provided. The present invention relates to a thermosetting resin sheet for sealing an electronic component, comprising one or more resin components, one of the components being allowable to be a thermoplastic resin, and having a content by percentage of the thermoplastic resin of 30% or less by weight of all of the entire resin components.
    Type: Grant
    Filed: August 22, 2013
    Date of Patent: September 29, 2015
    Assignee: NITTO DENKO CORPORATION
    Inventors: Yusaku Shimizu, Takeshi Matsumura, Eiji Toyoda, Tsuyoshi Torinari, Daisuke Uenda
  • Patent number: 9131829
    Abstract: A label sheet for cleaning is formed of a label for cleaning including a cleaning layer having a 180° peeling adhesion to a silicon wafer of 0.20 N/10 mm or less after receiving an active energy and an adhesive layer provided on one of surfaces of said cleaning layer, and a separator on which the label is removably provided through the adhesive layer.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: September 15, 2015
    Assignee: NITTO DENKO CORPORATION
    Inventors: Makoto Namikawa, Yoshio Terada, Jirou Nukaga, Eiji Toyoda
  • Patent number: 8999864
    Abstract: A silicon wafer for preventing a void defect in a bulk region from becoming source of contamination and slip generation in a device process is provided. And a heat-treating method thereof for reducing crystal defects such as COP in a region near the wafer surface to be a device active region is provided. The silicon wafer has a surface region 1 which is a defect-free region and a bulk region 2 including void defect of a polyhedron whose basic shape is an octahedron in which a corner portion of the polyhedron is in the curved shape and an inner-wall oxide film the void defect is removed. The silicon wafer is provided by performing a heat-treating method in which gas to be supplied, inner pressure of spaces and a maximum achievable temperature are set to a predetermined value when subjecting the silicon wafer produced by a CZ method to RTP.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: April 7, 2015
    Assignee: Global Wafers Japan Co., Ltd.
    Inventors: Takeshi Senda, Hiromichi Isogai, Eiji Toyoda, Koji Araki, Tatsuhiko Aoki, Haruo Sudo, Koji Izunome, Susumu Maeda, Kazuhiko Kashima, Hiroyuki Saito
  • Patent number: 8938878
    Abstract: A method for manufacturing an electronic parts device allowing for easy overmolding and underfilling without requiring a jig for preventing leakage of the melted resin composition, and a resin composition sheet for electronic parts encapsulation used therein.
    Type: Grant
    Filed: September 6, 2011
    Date of Patent: January 27, 2015
    Assignee: Nitto Denko Corporation
    Inventors: Eiji Toyoda, Shigetomi Kido
  • Patent number: 8922031
    Abstract: A thermosetting encapsulation adhesive sheet which is used for encapsulating a chip type device (1) having connection electrodes (bumps) (3) and mounted on a wiring circuit board (2). The thermosetting encapsulation adhesive sheet is composed of an epoxy resin composition having a viscosity of 5×104 to 5×106 Pa·s as measured at a temperature of 80 to 120° C. before thermosetting thereof. The thermosetting encapsulation adhesive sheet makes it possible to conveniently encapsulate a hollow device with an improved yield.
    Type: Grant
    Filed: February 27, 2012
    Date of Patent: December 30, 2014
    Assignee: Nitto Denko Corporation
    Inventors: Eiji Toyoda, Hiroshi Noro
  • Patent number: 8912669
    Abstract: Provided are a sealing resin sheet, wherein a clean, smooth and flat ground surface is obtained by grinding after resin sealing, a method for producing an electronic component package using the same, and an electronic component package obtained by the production method. The present invention provides a sealing resin sheet, wherein a ground surface has a mean surface roughness Ra of 1 ?m or less when grinding is performed under conditions of a grind bite peripheral velocity of 1000 m/minute, a feed pitch of 100 ?m and a cut depth of 10 ?m after a heat curing treatment is performed at 180° C. for 1 hour; and a Shore D hardness at 100° C. after the heat curing treatment is 70 or more.
    Type: Grant
    Filed: July 3, 2013
    Date of Patent: December 16, 2014
    Assignee: Nitto Denko Corporation
    Inventors: Eiji Toyoda, Yusaku Shimizu
  • Patent number: 8906746
    Abstract: A method for producing a semiconductor device, including a semiconductor chip, for improving production efficiency and the flexibility of production design is provided.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: December 9, 2014
    Assignee: Nitto Denko Corporation
    Inventors: Takashi Oda, Kosuke Morita, Eiji Toyoda
  • Publication number: 20140311525
    Abstract: A label sheet for cleaning is formed of a label for cleaning including a cleaning layer having a 180° peeling adhesion to a silicon wafer of 0.20 N/10 mm or less after receiving an active energy and an adhesive layer provided on one of surfaces of said cleaning layer, and a separator on which the label is removably provided through the adhesive layer.
    Type: Application
    Filed: June 30, 2014
    Publication date: October 23, 2014
    Applicant: NITTO DENKO CORPORATION
    Inventors: Makoto NAMIKAWA, Yoshio TERADA, Jirou NUKAGA, Eiji TOYODA
  • Publication number: 20140311666
    Abstract: A label sheet for cleaning is formed of a label for cleaning including a cleaning layer having a 180° peeling adhesion to a silicon wafer of 0.20 N/10 mm or less after receiving an active energy and an adhesive layer provided on one of surfaces of said cleaning layer, and a separator on which the label is removably provided through the adhesive layer.
    Type: Application
    Filed: June 30, 2014
    Publication date: October 23, 2014
    Applicant: NITTO DENKO CORPORATION
    Inventors: Makoto NAMIKAWA, Yoshio TERADA, Jirou NUKAGA, Eiji TOYODA
  • Publication number: 20140249269
    Abstract: In order to provide a thermally-detachable sheet that detaches at higher temperatures, this thermally-detachable sheet has a shear bond strength with respect to a silicon wafer of 0.25 kg/5×5 mm or larger, at a temperature of 200° C., after said temperature has been maintained for one minute, and a shear bond strength with respect to a silicon wafer of 0.25 kg/less than 5×5 mm at any temperature in a range of over 200° C. to not more than 500° C., after said temperature has been maintained for three minutes.
    Type: Application
    Filed: September 21, 2012
    Publication date: September 4, 2014
    Inventors: Daisuke Uenda, Yusuke Shirakawa, Hiroshi Hamamoto, Takashi Oda, Eiji Toyoda, Takeshi Matsumura
  • Publication number: 20140106133
    Abstract: An object of the invention is to prevent staining of processing equipment by a resin originated from a resin sheet during pressing. The present invention achieves the object by a laminate having a support, a resin sheet that is laminated on a part of the support, and a release sheet that is laminated on the resin sheet, in which a peel force F1 between the support and the resin sheet is larger than a peel force F2 between the resin sheet and the release sheet.
    Type: Application
    Filed: October 10, 2013
    Publication date: April 17, 2014
    Applicant: NITTO DENKO CORPORATION
    Inventors: Tsuyoshi Torinari, Eiji Toyoda, Yusaku Shimizu, Daisuke UENDA
  • Publication number: 20140061955
    Abstract: A thermosetting resin sheet for sealing an electronic component, that is excellent in adhesiveness, onto the electric component; a resin-sealed type semiconductor device high in reliability; and a method for producing the device are provided. The present invention relates to a thermosetting resin sheet for sealing an electronic component, comprising one or more resin components, one of the components being allowable to be a thermoplastic resin, and having a content by percentage of the thermoplastic resin of 30% or less by weight of all of the entire resin components.
    Type: Application
    Filed: August 22, 2013
    Publication date: March 6, 2014
    Applicant: NITTO DENKO CORPORATION
    Inventors: Yusaku Shimizu, Takeshi Matsumura, Eiji Toyoda, Tsuyoshi Torinari, Daisuke Uenda
  • Publication number: 20140042645
    Abstract: An electronic-component-sealing resin sheet capable of restraining the warp amount of a package obtained by use of the sheet, a resin-sealed type semiconductor device high in reliability, and a method for producing the device are provided. The present invention relates to a resin sheet for sealing an electronic component, wherein after the resin sheet is hot-pressed onto an iron nickel alloy plate containing 42% by weight of nickel and having a shape 90 mm square and a thickness of 0.15 mm to give a thickness 0.2 mm and the resultant hot-pressed unit is cured at 150° C., the unit exhibits a warp amount of 5 mm or less.
    Type: Application
    Filed: August 6, 2013
    Publication date: February 13, 2014
    Applicant: NITTO DENKO CORPORATION
    Inventors: Yusaku Shimizu, Takeshi Matsumura, Eiji Toyoda, Tsuyoshi Torinari
  • Publication number: 20140008821
    Abstract: Provided are a sealing resin sheet, wherein a clean, smooth and flat ground surface is obtained by grinding after resin sealing, a method for producing an electronic component package using the same, and an electronic component package obtained by the production method. The present invention provides a sealing resin sheet, wherein a ground surface has a mean surface roughness Ra of 1 ?m or less when grinding is performed under conditions of a grind bite peripheral velocity of 1000 m/minute, a feed pitch of 100 ?m and a cut depth of 10 ?m after a heat curing treatment is performed at 180° C. for 1 hour; and a Shore D hardness at 100° C. after the heat curing treatment is 70 or more.
    Type: Application
    Filed: July 3, 2013
    Publication date: January 9, 2014
    Inventors: Eiji Toyoda, Yusaku Shimizu
  • Patent number: 8580619
    Abstract: A method for producing a semiconductor device, including a semiconductor chip, for improving production efficiency and the flexibility of production design is provided.
    Type: Grant
    Filed: September 28, 2012
    Date of Patent: November 12, 2013
    Assignee: Nitto Denko Corporation
    Inventors: Takashi Oda, Kosuke Morita, Eiji Toyoda
  • Publication number: 20130288428
    Abstract: A method for producing a semiconductor device, including a semiconductor chip, for improving production efficiency and the flexibility of production design is provided.
    Type: Application
    Filed: June 28, 2013
    Publication date: October 31, 2013
    Inventors: Takashi Oda, Kosuke Morita, Eiji Toyoda
  • Patent number: 8476149
    Abstract: A silicon wafer produced from a silicon single crystal ingot grown by Czochralski process is subjected to rapid heating/cooling thermal process at a maximum temperature (T1) of 1300° C. or more, but less than 1380° C. in an oxidizing gas atmosphere having an oxygen partial pressure of 20% or more, but less than 100%. The silicon wafer according to the invention has, in a defect-free region (DZ layer) including at least a device active region of the silicon wafer, a high oxygen concentration region having a concentration of oxygen solid solution of 0.7×1018 atoms/cm3 or more and at the same time, the defect-free region contains interstitial silicon in supersaturated state.
    Type: Grant
    Filed: July 30, 2009
    Date of Patent: July 2, 2013
    Assignee: Global Wafers Japan Co., Ltd.
    Inventors: Hiromichi Isogai, Takeshi Senda, Eiji Toyoda, Kumiko Murayama, Koji Izunome, Susumu Maeda, Kazuhiko Kashima, Koji Araki, Tatsuhiko Aoki, Haruo Sudo, Yoichiro Mochizuki, Akihiko Kobayashi, Senlin Fu
  • Patent number: 8399341
    Abstract: The invention is to provide a method for heat treating a silicon wafer reducing grown-in defects while suppressing generation of slip during RTP and improving surface roughness of the wafer. The method performing a first heat treatment while introducing a rare gas, the first heat treatment comprising the steps of rapidly heating the wafer to T1 of 1300° C. or higher and the melting point of silicon or lower, keeping the wafer at T1, rapidly cooling the wafer to T2 of 400-800° C. and keeping the wafer at T2; and performing a second heat treatment while introducing an oxygen gas in an amount of 20-100 vol. %, the second heat treatment comprising the steps of keeping the wafer at T2, rapidly heating the wafer from T2 to T3 of 1250° C. or higher and the melting point of silicon or lower, keeping the wafer at T3 and rapidly cooling the wafer.
    Type: Grant
    Filed: May 17, 2010
    Date of Patent: March 19, 2013
    Assignee: Covalent Materials Corporation
    Inventors: Takeshi Senda, Hiromichi Isogai, Eiji Toyoda, Kumiko Murayama, Koji Araki, Tatsuhiko Aoki, Haruo Sudo, Koji Izunome, Susumu Maeda, Kazuhiko Kashima