Abstract: A computer controlled locomotive brake (CCB) configured for setting and releasing the retainer valves of the railcars of a train. The CCB may initially recharge the brake pipe to a pressure slightly less than the retainer valve release pressure. The CCB may then continue charging to this level until the brake pipe flow, measured at the CCB on the controlling locomotive and the brake pipe pressure on the last car, as measured by an end of train device, indicate that the pressure in the braking system reservoirs are substantively equal to the brake pipe pressure. Once the reservoirs are substantively charged, the CCB may complete the brake release and recharge by recharging the brake pipe pressure to its final charge so that all retainer valves are released and the train has sufficient braking system recharge to safely control movement of the train.

Abstract: A brake cylinder piston assembly having a composite piston head having a bore formed therethrough, a cup positioned in the bore and coupled to the piston head, and a hollow rod securely welded to the cup. The cup is coupled to the piston head by a series of fingers with locking tabs that extend around the bore of the piston head and engage a rim of the cup. The bore of the piston head has two steps that correspond to the two steps formed into outside of the cup so the two step outer diameter of the cup is securely seated in the two step inner diameter of the bore. A plastic load disc having a hemispherical cavity may be positioned within the end of the hollow rod that is secured to the cup to absorb high energy hand brake releases.

Abstract: A pneumatically piloted retainer valve for bottling brake cylinder pressure that can be set and released in response to changes in the brake pipe pressure. Pneumatically piloted retainer valve provides a brake cylinder pressure retaining function that bottles applied brake cylinder pressure in the brake cylinder when brake pipe pressure is less than a predetermined cut-in pressure. Pneumatically piloted retainer valve includes a retainer valve movable between a reset position, where brake cylinder pressure is in communication with exhaust and a bottle position, wherein brake cylinder pressure is isolated from exhaust. A retainer pilot control valve provides for piloting of the retainer valve in response to a predetermined reduction or threshold increase in brake pipe pressure.

Abstract: An intelligent locomotive brake control system which selects and optimizes use of dynamic, independent, and automatic brakes on the locomotive to assure intended brake power, to minimize in-train forces, minimize brake component wear, and to automate standard train brake protocol. The system may be programmed to alter an automatic brake application commanded by a train driver to omit or reduce the amount of the automatic brake application in favor of a dynamic brake application, and independent brake application, or combination thereof.

Abstract: An air dryer for a locomotive air supply system that includes a controller programmed to initiate a sleep mode that inhibits the air dryer and de-energizes all valves. The controller determines when it is appropriate to enter into sleep mode based on various conditions of the locomotive air supply system. More specifically, the controller is programmed to calculate whether the air dryer should be placed into sleep mode based on operational characteristics of the locomotive air supply system that are indicative that the system has been idled. The initiation of an air dryer sleep mode by the controller prevents undesirable venting of air from the air supply system and unnecessary usage of locomotive battery power.

Abstract: An intelligent locomotive brake control system which selects and optimizes use of dynamic, independent, and automatic brakes on the locomotive to assure intended brake power, to minimize in-train forces, minimize brake component wear, and to automate standard train brake protocol. The system may be programmed to alter an automatic brake application commanded by a train driver to omit or reduce the amount of the automatic brake application in favor of a dynamic brake application, and independent brake application, or combination thereof.

Abstract: A computer controlled locomotive brake (CCB) configured for setting and releasing the automatic parking brakes of the railcars of a train. The CCB may initially recharge the brake pipe to a pressure slightly less than the parking brake unlatch pressure. The CCB may then continue charging to this level until the brake pipe flow, measured at the CCB on the controlling locomotive and the brake pipe pressure on the last car, as measured by an end of train device, indicate that the pressure in the braking system reservoirs are substantively equal to the brake pipe pressure. Once the reservoirs are substantively charged, the CCB may complete the brake release and recharge by recharging the brake pipe pressure to its final charge so that all parking brakes are released and the train has sufficient braking system recharge to safely control movement of the train.

Abstract: An air dryer having a heater associated with its inlet and exhaust valves to prevent freezing at cold temperatures. The air dryer includes a temperature sensor associated with the valve block and a controller that can inhibit the operation of the valves when the temperature falls is a predetermined threshold until the heater can sufficiently warm the valve block. To prevent overheating of the heater, the controller can adjust the duty cycle of the heater as the inlet air temperatures increases.

Abstract: An air dryer having a heater element associated with its valves to prevent freezing at cold temperatures. The air dryer includes a temperature sensor and an electronic controller that reads the temperature sensor during normal operations and selectively opens and closes certain of the valves when the temperature falls below a predetermined threshold to enter a safe mode that avoids freezing of the valves during operation. If an exhaust valve is open when safe mode is entered, the corresponding inlet valve is closed, both of the exhaust valves are closed, and the other inlet valve if opened. If an exhaust valve is not open, both inlet valves are opened and both exhaust valves are closed.

Abstract: An air dryer having a heater element associated with its valves to prevent freezing at cold temperatures. The air dryer includes a temperature sensor and an electronic controller that reads the temperature sensor during normal operations and selectively opens and closes certain of the valves when the temperature falls below a predetermined threshold to enter a safe mode that avoids freezing of the valves during operation. If an exhaust valve is open when safe mode is entered, the corresponding inlet valve is closed, both of the exhaust valves are closed, and the other inlet valve if opened. If an exhaust valve is not open, both inlet valves are opened and both exhaust valves are closed.

Abstract: An air dryer having a heater element associated with its valves to prevent freezing at cold temperatures. The air dryer includes a temperature sensor and an electronic controller that reads the temperature sensor and inhibits actuation of the valves whenever the temperature of valves is below freezing or a predetermined temperature that indicates a risk for freezing until the valves have been sufficiently warmed by the heater to avoid freezing during operation.

Abstract: An air dryer having a heater element associated with its valves to prevent freezing at cold temperatures. The air dryer includes a temperature sensor and an electronic controller that reads the temperature sensor and inhibits actuation of the valves whenever the temperature of valves is below freezing or a predetermined temperature that indicates a risk for freezing until the valves have been sufficiently warmed by the heater to avoid freezing during operation.

Abstract: A powered hand brake for locomotive brakes that latches a brake chain into a locked position after the brake cylinder has applied the locomotive brakes. A computer controlled brake system may be interconnected to the brake cylinder and the latch and programmed to set the latch into the latched position when the brake cylinder has moved the locomotive brake into the applied position. An actuator is coupled to the brake chain to take up slack in the brake chain as the brake chain moves between the first and second positions. The actuator can comprise a motor or a tensioning cylinder that takes up slack in the brake chain after the brakes have been applied. Alternatively, the actuator may comprise a linkage connecting the brake chain to the locomotive brake so that the slack in the brake chain is taken up as the brakes are applied.

Abstract: A locomotive brake system includes a brake cylinder with an integrated parking brake; a main reservoir; and a brake system controller for controlling the pressure in the brake cylinder. The brake system uses main reservoir pressure to pressurize the brake cylinder to achieve the parking brake output force using the brake cylinder.

Abstract: A branch pipe tee for a rail car having a length that is below standard. The branch pipe tee has a standard mount for connecting to the brake pipe and branch pipe as well as integral volume that compensates for the reduced brake pipe length of the rail car. The integral volume is dimensioned to make the effective brake pipe length of rail car fall within standard ranges so that the braking system of the rail car can perform normally and avoid the need for additional equipment to compensate for the length of the rail car.

Abstract: A control system for an air dryer that switches the flow and counter flow of air through each of two desiccant towers in response to a drying cycle period that is proportional to the saturation partial pressure of water vapor in the inlet air stream as determined by the temperature of the stream of air in the inlet of the air dryer. The system may also include a proximity sensor positioned in the back flow check valve between the first main reservoir and the second main reservoir to further adjust the regeneration cycle period according to the flow rate through the air dryer.

Abstract: A railway air dryer that switches the flow and counter flow of air through each of two desiccant towers in response to the actual humidity of air being dried by the air dryer. The air dryer includes a humidity sensor, a temperature sensor in the outlet air, and a temperature sensor in the inlet air stream to determine when to initiate the regeneration of the desiccant. The air dryer system is generally specified to provide some minimum drying performance, for example 40° C. dew point suppression.

Abstract: An air dryer having a heater element associated with its valves to prevent freezing at cold temperatures. The air dryer includes a temperature sensor and an electronic controller that reads the temperature sensor and inhibits actuation of the valves whenever the temperature of valves is below freezing or a predetermined temperature that indicates a risk for freezing until the valves have been sufficiently warmed by the heater to avoid freezing during operation.

Abstract: An air dryer for a locomotive air supply system that includes a controller programmed to initiate a sleep mode that inhibits the air dryer and de-energizes all valves. The controller determines when it is appropriate to enter into sleep mode based on various conditions of the locomotive air supply system. More specifically, the controller is programmed to calculate whether the air dryer should be placed into sleep mode based on operational characteristics of the locomotive air supply system that are indicative that the system has been idled. The initiation of an air dryer sleep mode by the controller prevents undesirable venting of air from the air supply system and unnecessary usage of locomotive battery power.

Abstract: An air dryer system for a locomotive having optimized purge air control over a twin tower desiccant-type air dryer. The computer controlled locomotive brake system is used to determine when the air dryer is being used and approximately how much air flow has actually passed through the active tower of the dryer using the air consumption state, the change of pressure in the second main reservoir, the air compressor on/off state, the total accumulated time of air flow since last purge cycle, and/or the calculated air flow through the air dryer since the last purge cycle. When the actual air flow reaches the capacity of the active tower of the air dryer, the computer controlled locomotive brake system commands the air dryer to perform a purge cycle. The system thus maximizes the use of each tower in the air dryer rather than switching according to a preset time period.