Patents by Inventor Eric D. Perfecto

Eric D. Perfecto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10041183
    Abstract: Disclosed are electrodeposition systems and methods wherein at least three electrodes are placed in a container containing a plating solution. The electrodes are connected to a polarity-switching unit and include a first electrode, a second electrode and a third electrode. The polarity-switching unit establishes a constant polarity state between the first and second electrodes in the solution during an active plating mode, wherein the first electrode has a negative polarity and the second electrode has a positive polarity, thereby allowing a plated layer to form on a workpiece at the first electrode. The polarity-switching unit further establishes an oscillating polarity state between the second and third electrodes during a non-plating mode (i.e.
    Type: Grant
    Filed: April 10, 2017
    Date of Patent: August 7, 2018
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Charles L. Arvin, Harry D. Cox, Eric D. Perfecto
  • Patent number: 10002835
    Abstract: A semiconductor device and a stacked pillar used to interconnect a first semiconductor die and a second semiconductor die are provided. The semiconductor device has a substrate, a splice interposer, a first semiconductor die, a second semiconductor die and first to fourth plurality of pillars. The first to fourth plurality of pillars and the splice interposer form interconnection and wiring between the first semiconductor die, the second semiconductor die and the substrate. The stacked pillar has a first conductor layer formed on a surface of the first semiconductor die, a first solder layer formed on the first conductor layer, a second conductor layer formed on the first solder layer, and a second solder layer formed on the second conductor layer. The second solder layer is heat-reflowable to attach the stacked pillar to a surface of the second semiconductor.
    Type: Grant
    Filed: February 8, 2017
    Date of Patent: June 19, 2018
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Benjamin V. Fasano, Michael S. Cranmer, Richard F. Indyk, Harry Cox, Katsuyuki Sakuma, Eric D. Perfecto
  • Publication number: 20180166356
    Abstract: Various embodiments include integrated circuit (IC) package structures. In some cases, an IC package includes: a carrier having a recess; a plurality of IC chips coupled with the carrier inside the recess, the plurality of IC chips each including a plurality of connectors; a thermally conductive material between the plurality of IC chips and the carrier within the recess, the thermally conductive material coupling the plurality of IC chips with the carrier; a dielectric layer contacting the plurality of IC chips and the carrier; a redistribution layer (RDL) contacting the dielectric layer and the plurality of connectors, the RDL including a plurality of fan-out vias extending from the plurality of connectors and at least one connector coupling adjacent IC chips in the plurality of IC chips; and a set of solder balls contacting the RDL and connected with the plurality of fan-out vias.
    Type: Application
    Filed: December 13, 2016
    Publication date: June 14, 2018
    Inventors: Shahid A. Butt, Koushik Ramachandran, Eric D. Perfecto
  • Patent number: 9853006
    Abstract: A three dimensional multi-die package includes a first die and second die. The first die includes a contact attached to solder. The second die is thinned by adhesively attaching a handler to a top side of the second die and thinning a bottom side of the second die. The second die includes a multilayer contact of layered metallurgy that inhibits transfer of adhesive thereto. The layered metallurgy includes at least one layer that is wettable to the solder. The multilayer contact may include a Nickel layer, a Copper layer upon the Nickel layer, and a Nickel-Iron layer upon the Copper layer. The multilayer contact may also include a Nickel layer, a Copper-Tin layer upon the Nickel layer, and a Tin layer upon the Copper-Tin layer.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: December 26, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Charles L. Arvin, Harry D. Cox, Eric D. Perfecto, Thomas A. Wassick
  • Patent number: 9728440
    Abstract: A method for processing a semiconductor wafer where an opaque layer is located on a surface of a handling wafer is used so the surface of the handling wafer may be detected through optical sensors. The opaque layer may be modified, or oriented, to allow light to pass through unobstructed.
    Type: Grant
    Filed: October 28, 2014
    Date of Patent: August 8, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Charles L. Arvin, Harry D. Cox, Brian M. Erwin, Jorge A. Lubguban, Eric D. Perfecto, Jennifer D. Schuler
  • Publication number: 20170211199
    Abstract: Disclosed are electrodeposition systems and methods wherein at least three electrodes are placed in a container containing a plating solution. The electrodes are connected to a polarity-switching unit and include a first electrode, a second electrode and a third electrode. The polarity-switching unit establishes a constant polarity state between the first and second electrodes in the solution during an active plating mode, wherein the first electrode has a negative polarity and the second electrode has a positive polarity, thereby allowing a plated layer to form on a workpiece at the first electrode. The polarity-switching unit further establishes an oscillating polarity state between the second and third electrodes during a non-plating mode (i.e.
    Type: Application
    Filed: April 10, 2017
    Publication date: July 27, 2017
    Applicant: GlobalFoundries Inc.
    Inventors: Charles L. Arvin, Harry D. Cox, Eric D. Perfecto
  • Patent number: 9689084
    Abstract: Disclosed are electrodeposition systems and methods wherein at least three electrodes are placed in a container containing a plating solution. The electrodes are connected to a polarity-switching unit and include a first electrode, a second electrode and a third electrode. The polarity-switching unit establishes a constant polarity state between the first and second electrodes in the solution during an active plating mode, wherein the first electrode has a negative polarity and the second electrode has a positive polarity, thereby allowing a plated layer to form on a workpiece at the first electrode. The polarity-switching unit further establishes an oscillating polarity state between the second and third electrodes during a non-plating mode (i.e.
    Type: Grant
    Filed: May 22, 2014
    Date of Patent: June 27, 2017
    Assignee: GLOBALFOUNRIES INC.
    Inventors: Charles L. Arvin, Harry D. Cox, Eric D. Perfecto
  • Publication number: 20170148737
    Abstract: An interposer structure and a method of interconnecting first and second semiconductor dies are provided. A splice interposer is attached to a top surface of a substrate through a first plurality of pillars formed on a bottom surface of the splice interposer. The first semiconductor die is attached to the top surface of a substrate through a second plurality of pillars formed on a bottom surface of the first semiconductor die. The first semiconductor die is attached to a top surface of the splice interposer through a third plurality of pillars formed on the bottom surface of the first semiconductor. The height of the second plurality of pillars is greater than the height of the third plurality of pillars. The second semiconductor die is attached to the top surface of the splice interposer through a fourth plurality of pillars formed on a bottom surface of the second semiconductor die.
    Type: Application
    Filed: February 8, 2017
    Publication date: May 25, 2017
    Applicant: GLOBALFOUNDRIES INC.
    Inventors: Benjamin V. FASANO, Michael S. CRANMER, Richard F. INDYK, Harry COX, Katsuyuki SAKUMA, Eric D. PERFECTO
  • Patent number: 9607973
    Abstract: A method of interconnecting first and second semiconductor dies is provided. A splice interposer is attached to a top surface of a substrate through first pillars formed on a bottom surface of the splice interposer. The first semiconductor die is attached to the top surface of a substrate through second pillars formed on a bottom surface of the first semiconductor die. The first semiconductor die is attached to a top surface of the splice interposer through third pillars formed on the bottom surface of the first semiconductor. The second semiconductor die is attached to the top surface of the splice interposer through fourth pillars formed on a bottom surface of the second semiconductor die. The first to fourth plurality of pillars and the splice interposer form interconnection and wiring between the first semiconductor die, the second semiconductor die and the substrate.
    Type: Grant
    Filed: November 19, 2015
    Date of Patent: March 28, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Benjamin V. Fasano, Michael S. Cranmer, Richard F. Indyk, Harry Cox, Katsuyuki Sakuma, Eric D. Perfecto
  • Patent number: 9576922
    Abstract: A method of forming a stacked surface arrangement for semiconductor devices includes joining a first surface to a second surface with a solder bump, the solder bump including a substantially pure first metal; depositing nanoparticles of a second metal onto a surface of the solder bump; performing an annealing operation to form a film of the second metal on the surface of the solder bump; and performing a reflow or a second annealing operation to transform the solder bump from the substantially pure first metal to an alloy of the first metal and the second metal.
    Type: Grant
    Filed: May 4, 2015
    Date of Patent: February 21, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Thomas J. Brunschwiler, Eric D. Perfecto, Jonas Zuercher
  • Publication number: 20160329289
    Abstract: A method of forming a stacked surface arrangement for semiconductor devices includes joining a first surface to a second surface with a solder bump, the solder bump including a substantially pure first metal; depositing nanoparticles of a second metal onto a surface of the solder bump; performing an annealing operation to form a film of the second metal on the surface of the solder bump; and performing a reflow or a second annealing operation to transform the solder bump from the substantially pure first metal to an alloy of the first metal and the second metal.
    Type: Application
    Filed: May 4, 2015
    Publication date: November 10, 2016
    Inventors: Thomas J. Brunschwiler, Eric D. Perfecto, Jonas Zuercher
  • Publication number: 20160307860
    Abstract: A three dimensional multi-die package includes a first die and second die. The first die includes a contact attached to solder. The second die is thinned by adhesively attaching a handler to a top side of the second die and thinning a bottom side of the second die. The second die includes a multilayer contact of layered metallurgy that inhibits transfer of adhesive thereto. The layered metallurgy includes at least one layer that is wettable to the solder. The multilayer contact may include a Nickel layer, a Copper layer upon the Nickel layer, and a Nickel-Iron layer upon the Copper layer. The multilayer contact may also include a Nickel layer, a Copper-Tin layer upon the Nickel layer, and a Tin layer upon the Copper-Tin layer.
    Type: Application
    Filed: June 24, 2016
    Publication date: October 20, 2016
    Inventors: Charles L. Arvin, Harry D. Cox, Eric D. Perfecto, Thomas A. Wassick
  • Patent number: 9396991
    Abstract: A three dimensional multi-die package includes a first die and second die. The first die includes a contact attached to solder. The second die is thinned by adhesively attaching a handler to a top side of the second die and thinning a bottom side of the second die. The second die includes a multilayer contact of layered metallurgy that inhibits transfer of adhesive thereto. The layered metallurgy includes at least one layer that is wettable to the solder. The multilayer contact may include a Nickel layer, a Copper layer upon the Nickel layer, and a Nickel-Iron layer upon the Copper layer. The multilayer contact may also include a Nickel layer, a Copper-Tin layer upon the Nickel layer, and a Tin layer upon the Copper-Tin layer.
    Type: Grant
    Filed: August 25, 2014
    Date of Patent: July 19, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Charles L. Arvin, Harry D. Cox, Eric D. Perfecto, Thomas A. Wassick
  • Patent number: 9379007
    Abstract: Embodiments of the invention include a lead-free solder interconnect structure and methods for making a lead-free interconnect structure. The structure includes a semiconductor substrate having a last metal layer, a copper pedestal attached to the last metal layer, a barrier layer attached to the copper pedestal, a barrier protection layer attached to the barrier layer, and a lead-free solder layer contacting at least one side of the copper pedestal.
    Type: Grant
    Filed: May 1, 2013
    Date of Patent: June 28, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Charles L. Arvin, Kenneth Bird, Charles C. Goldsmith, Sung K. Kang, Minhua Lu, Clare J. McCarthy, Eric D. Perfecto, Srinivasa S. N. Reddy, Krystyna W. Semkow, Thomas A. Wassick
  • Patent number: 9343420
    Abstract: Electronic devices including solder bumps embedded in a pre-applied coating of underfill material and/or solder resist are fabricated, thereby improving chip-package interaction reliability. Underfill can be directly applied to a wafer, enabling increased filler loadings. Passages formed in the underfill and/or solder resist coating expose electrically conductive pads or metal pillars. Such passages can be filled with molten solder to form the solder bumps.
    Type: Grant
    Filed: February 14, 2014
    Date of Patent: May 17, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Brian M. Erwin, Eric D. Perfecto, Nicholas A. Polomoff, Jae-Woong Nah
  • Publication number: 20160118287
    Abstract: A method for processing a semiconductor wafer where an opaque layer is located on a surface of a handling wafer is used so the surface of the handling wafer may be detected through optical sensors. The opaque layer may be modified, or oriented, to allow light to pass through unobstructed.
    Type: Application
    Filed: October 28, 2014
    Publication date: April 28, 2016
    Inventors: Charles L. Arvin, Harry D. Cox, Brian M. Erwin, Jorge A. Lubguban, Eric D. Perfecto, Jennifer D. Schuler
  • Patent number: 9324669
    Abstract: A method including forming a copper pillar, electroplating a metal layer on a top surface and a sidewall of the copper pillar, and electroplating a metal cap above the top surface of the copper pillar in direct contact with the metal layer. The method further including forming an intermetallic by heating the metal layer and the copper pillar in a non-reducing environment, the intermetallic including elements of both the copper pillar and the metal layer, where molten solder will wet to the metal cap and will not wet to the intermetallic.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: April 26, 2016
    Assignee: International Business Machines Corporation
    Inventors: Charles L. Arvin, Brian M. Erwin, Eric D. Perfecto, Wolfgang Sauter
  • Publication number: 20160079193
    Abstract: A method including forming a copper pillar, electroplating a metal layer on a top surface and a sidewall of the copper pillar, and electroplating a metal cap above the top surface of the copper pillar in direct contact with the metal layer. The method further including forming an intermetallic by heating the metal layer and the copper pillar in a non-reducing environment, the intermetallic including elements of both the copper pillar and the metal layer, where molten solder will wet to the metal cap and will not wet to the intermetallic.
    Type: Application
    Filed: September 12, 2014
    Publication date: March 17, 2016
    Inventors: Charles L. Arvin, Brian M. Erwin, Eric D. Perfecto, Wolfgang Sauter
  • Publication number: 20160056072
    Abstract: A three dimensional multi-die package includes a first die and second die. The first die includes a contact attached to solder. The second die is thinned by adhesively attaching a handler to a top side of the second die and thinning a bottom side of the second die. The second die includes a multilayer contact of layered metallurgy that inhibits transfer of adhesive thereto. The layered metallurgy includes at least one layer that is wettable to the solder. The multilayer contact may include a Nickel layer, a Copper layer upon the Nickel layer, and a Nickel-Iron layer upon the Copper layer. The multilayer contact may also include a Nickel layer, a Copper-Tin layer upon the Nickel layer, and a Tin layer upon the Copper-Tin layer.
    Type: Application
    Filed: August 25, 2014
    Publication date: February 25, 2016
    Inventors: Charles L. Arvin, Harry D. Cox, Eric D. Perfecto, Thomas A. Wassick
  • Publication number: 20150337451
    Abstract: Disclosed are electrodeposition systems and methods wherein at least three electrodes are placed in a container containing a plating solution. The electrodes are connected to a polarity-switching unit and include a first electrode, a second electrode and a third electrode. The polarity-switching unit establishes a constant polarity state between the first and second electrodes in the solution during an active plating mode, wherein the first electrode has a negative polarity and the second electrode has a positive polarity, thereby allowing a plated layer to form on a workpiece at the first electrode. The polarity-switching unit further establishes an oscillating polarity state between the second and third electrodes during a non-plating mode (i.e.
    Type: Application
    Filed: May 22, 2014
    Publication date: November 26, 2015
    Applicant: International Business Machines Corporation
    Inventors: Charles L. Arvin, Harry D. Cox, Eric D. Perfecto