Patents by Inventor Erwin Bayer
Erwin Bayer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20130236300Abstract: A housing for a turbomachine includes a peripheral wall delimiting an annular space and a fluid conveying system for redirecting a partial flow of a main flow, which has an axial channel, a front annular channel and a rear annular channel in fluid connection with the axial channel and having a front annular space opening and a rear annular space opening. The fluid conveying system has a front valve device and a rear valve device controllable independently of the front valve device, for opening and closing the annular space openings, and an outlet opening for tapping the partial flow from the fluid conveying system. In the closed state of the rear annular space opening, the partial flow is directable through the rear annular channel and, in the closed state of the front annular space opening, the partial flow is directable through the front annular channel.Type: ApplicationFiled: March 11, 2013Publication date: September 12, 2013Applicant: MTU AERO ENGINES GMBHInventors: Sven Hiller, Erwin Bayer, Peter Geiger, Thomas Hess
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Patent number: 8506792Abstract: The invention concerns a method for the machining of a metallic structural component, particularly a structural component of a gas turbine, by means of finishing with a pulsed electrochemical ablation process, whereby the structural component features a pre-contour, to be finished, with different over-measures. The method is characterized by the following processing steps: a) determination of the different over-measures of the pre-contour, and b) bilateral and simultaneous finishing by means of a simultaneous feed of respectively at least one electrode disposed on different sides of the structural component, whereby the feed velocity of the electrode in the area of the largest over-measure of the pre-contour is higher than the feed velocity in the area of the smaller over-measure of the pre-contour.Type: GrantFiled: December 5, 2008Date of Patent: August 13, 2013Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Martin Bussmann, Albin Platz
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Patent number: 8499597Abstract: A device for surface peening, in particular for ultrasonic shot peening, of a component of a gas turbine, having at least one vibration device that includes a surface that impinges the blasting material, and having a holding device by which a surface area of the component can be positioned relative to the surface of the vibration device, the surface of the vibration device being subdivided into at least two adjacent partial surfaces, each including an overlapping part by which a part of the surface area of the component can be treated by blasting material impinged both by the one and by the other partial surface.Type: GrantFiled: December 5, 2007Date of Patent: August 6, 2013Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Max Niegl, Holger Polanetzki, Thomas Peschke, Thomas Dautl, Philipp Thümmler
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Publication number: 20130129976Abstract: A method for coating a plastic surface and a plastic component is disclosed. The method includes applying a base layer to a plastic surface. A layer of a coating is applied by kinetic cold gas spraying on the base layer. The base layer is applied by a method that is different from the kinetic cold gas spraying. The base layer adheres to the plastic surface and the layer of the coating applied by kinetic cold gas spraying is deposited on the base layer by the kinetic cold gas spraying.Type: ApplicationFiled: November 11, 2010Publication date: May 23, 2013Applicant: MTU AERO ENGINES GMBHInventors: Manuel Hertter, Andreas Jakimov, Mihaela-Sorina Seitz, Marcin Olbrich, Juergen Kraus, Bertram Kopperger, Klaus Broichhausen, Hans Banhirl, Erwin Bayer, Wolfgang Werner, Eberhard Knodel
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Publication number: 20130084421Abstract: The invention relates to a component, which has a layer applied by gas dynamic cold spray, said layer having at, least one layer section or a reinforcing element, the material and orientation of which are selected according to a load line, and to a method for producing such a component by gas dynamic cold spray.Type: ApplicationFiled: January 29, 2011Publication date: April 4, 2013Applicant: MTU Areo Engines GmbHInventors: Manuel H. Hertter, Andreas Jakimov, Marcin Olbrich, Mihaela-Sorina Seitz, Juergen Kraus, Bertram Kopperger, Klaus Broichhausen, Hans Banhirl, Erwin Bayer, Wolfgang Werner, Eberhard Knodel
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Patent number: 8409423Abstract: A method for machining workpieces provides a machining electrode, which is guided at a specific distance to the workpiece. An electrolyte is provided between the workpiece and the machining electrode, through which an operating current flows between the machining electrode and the workpiece. The operating current results from an operating voltage (UA), which is produced at the machining electrode, the workpiece being connected to ground. To perform the machining procedure, the distance between the machining electrode and the workpiece is regulated and the operating voltage (UA) is determined in such a way that the resulting operating current is a DC current or a pulsed DC current—i.e., the operating voltage is a DC voltage of fixed or specific dimension. A measuring voltage (UM) is superimposed on the operating voltage (UA) for producing the operating current.Type: GrantFiled: October 13, 2005Date of Patent: April 2, 2013Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Martin Bussmann, Thomas Kraenzler, Albin Platz, Juergen Steinwandel
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Publication number: 20130056365Abstract: A method for electrochemically processing a workpiece surface using an electrode, which has at least one effective surface for processing the workpiece surface, and using an electrolyte, wherein the electrolyte is suctioned away from the effective surface. The invention further relates to an electrode, which has at least one electrolyte feed for supplying the electrolyte to the effective area and an electrolyte suctioning system for suctioning the electrolyte away from the effective area.Type: ApplicationFiled: April 6, 2011Publication date: March 7, 2013Applicant: MTU Aero Engines GmbHInventors: Erwin Bayer, Roland Huttner
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Publication number: 20130055568Abstract: A method for manufacturing a component, in particular a component of a turbine or a compressor, in which at least these steps are carried out: application in layers of at least one powdered component material to a component platform in the area of a buildup and joining zone; melting and/or sintering locally in layers of the component material by supplying energy with the aid of at least one electron beam in the area of the buildup and joining zone; lowering of the component platform in layers by a predefined layer thickness; and repeating steps a) through c) until completion of the component. During the manufacturing, electrons emitted due to the interaction of the electron beam with the component material are detected, after which material information, characterizing the topography of the melted and/or sintered component material, is ascertained on the basis of the emitted electrons.Type: ApplicationFiled: March 7, 2011Publication date: March 7, 2013Applicants: Global Beam Technologies AG, MTU Aero Engines GmbHInventors: Karl-Heinz Dusel, Roland Huttner, Erwin Bayer, Michael Muecke
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Patent number: 8375582Abstract: A method and apparatus for the fabrication and/or repair of an integrally bladed rotor, specifically of an integrally bladed gas turbine rotor, is disclosed. At least one rotor blade is joined to a main rotor body for fabrication and/or repair. The joining is carried out by diffusion welding.Type: GrantFiled: February 4, 2006Date of Patent: February 19, 2013Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Ulrich Knott, Karl-Hermann Richter
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Patent number: 8262897Abstract: The invention relates to a method for the production of aero-dynamic structures during the production of integrally bladed gas turbine rotors. Aerodynamic structures of an integrally bladed gas turbine rotor are produced on a rotor disk base body, whereon the end contours are precise, by removing material according to an electrochemical removal process, i.e. by means of an electrochemical machining (ECM)-process. The method comprises the following steps: a) preparing a rotor disk base body which is made of a material which is difficult to machine; b) removing the material which is between the blade wings until a specific dimension is obtained, according to a removal process; c) preparing at least one working electrode in order to finish at least one aerodynamic structure of an integrally bladed gas turbine rotor.Type: GrantFiled: July 25, 2005Date of Patent: September 11, 2012Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Martin Bussmann, Thomas Kraenzler, Albin Platz, Juergen Steinwandel
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Publication number: 20120217226Abstract: The invention relates to a method for producing a component (10) of a turbomachine, especially a structural part of a turbine or a compressor, the method being a generative production method for the layer-by-layer buildup of the component (10). After production of one or more successive component layers pressure is applied to at least sections of the surface of the most recently produced component layer (12), the pressure being induced by laser or plasma. The invention further relates to a device for producing a component (10) of a turbomachine, especially a structural part of a turbine or a compressor, the device (26) comprising at least one powder feed (28) for the deposition of at least one powder component material (16) onto a component platform, at least one radiation source (14) for a local layer-by-layer fusion or sintering of the component material (16) and at least one laser radiation source (20) or at least one plasma impulse source.Type: ApplicationFiled: October 30, 2010Publication date: August 30, 2012Applicant: MTU AERO ENGINES GMBHInventors: Erwin Bayer, Sven-J. Hiller
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Publication number: 20120219726Abstract: The invention relates to a method for producing a component (12), especially a hollow structural part for a turbomachine. The method is characterized by the following steps: a) layer-by-layer deposition of at least one powder component material (20a) onto a component platform in the region of a buildup and joining zone (I), b) deposition of at least one liquid component material (20b) onto the powder component material (20a), the liquid component material (20b) comprising at least one metal-containing compound, c) local layer-by-layer fusion or sintering of the component materials (20a, 20b) by means of thermal and/or electromagnetic energy supplied in the region of the buildup and joining zone (I), d) lowering of the component platform by a predefined layer thickness; and e) repetition of steps a) to d) until the component (12) is finished. The invention further relates to a device (10) for producing a component (12) of a turbomachine, especially a hollow structural part for a turbomachine.Type: ApplicationFiled: October 30, 2010Publication date: August 30, 2012Applicant: MTU AERO ENGINES GMBHInventors: Erwin Bayer, Sven-J. Hiller, Karl-Heinz Dusel
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Publication number: 20120213659Abstract: A method for producing a component of a turbomachine is disclosed. The method includes a) layer-by-layer deposition of a powder component material onto a component platform in a region of a buildup and joining zone, where the deposition takes place in accordance with layer information of the component to be produced; b) local layer-by-layer fusion or sintering of the powder component material by energy supplied in the region of the buildup and joining zone, where the buildup and joining zone is heated to a temperature just below a melting point of the powder component material; c) layer-by-layer lowering of the component platform by a predefined layer thickness; and d) repetition of steps a) to c) until the component is finished. A device for producing a component of a turbomachine is also disclosed.Type: ApplicationFiled: September 30, 2010Publication date: August 23, 2012Applicant: MTU Aero Engines GmbHInventors: Erwin Bayer, Karl-Hermann Richter
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Publication number: 20120171041Abstract: A method for producing a thin-walled structural component from a casting material. The casting material is supplied as a powder, and the powder is deposited on a support (1) by a kinetic cold gas spraying process so as to form the structural component (11, 11?). A structural component which is made of a casting material and in which the structure is formed from a plurality of particles (17) that are interlinked and deformed using a cold gas spraying process.Type: ApplicationFiled: August 9, 2010Publication date: July 5, 2012Applicant: MTU Aero Engines GmbHInventors: Andreas Jakimov, Erwin Bayer, Karl-Heinz Dusel, Carsten Butz
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Patent number: 8187451Abstract: A method for manufacturing integrally bladed rotors (preferably gas turbine rotors) is provided. The method includes the steps of a) providing a basic rotor body; b) placing the basic rotor body into an electrolyte; c) electrochemically machining the basic rotor body by simultaneously manufacturing a plurality of unmachined blades; and d) subsequently machining the unmachined blades to provide hydrodynamic surfaces, in particular a suction side and a pressure side, in the area of each unmachined blade.Type: GrantFiled: October 21, 2005Date of Patent: May 29, 2012Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Martin Bussmann, Thomas Kraenzler, Albin Platz, Juergen Steinwandel
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Patent number: 8124912Abstract: A processing area of a structural component, such as a gas turbine component, is heated by irradiation with several laser sources prior to and/or during and/or after carrying out a processing such as a deposit welding or machining of the component on the processing area. For the heating, each laser source directs a respective energy beam onto the processing area, which respectively produces an energy spot on the processing area. The respective positions of the energy spots are static or quasi-static on the processing area. The energy spots jointly heat the processing area.Type: GrantFiled: December 11, 2004Date of Patent: February 28, 2012Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Wolfgang Becker, Bernd Stimper
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Patent number: 8123487Abstract: A rotor for a turbo engine is disclosed including a rotor base body and a plurality of rotor blades distributed over the circumference of the rotor base body. The rotor base body is formed by at least one ring-shaped element made of a metal matrix composite material. The rotor blades are attached by footing to the rotor base body in such a way that the footing is positioned in a fiber-free area of the rotor base body.Type: GrantFiled: November 20, 2004Date of Patent: February 28, 2012Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Bertram Kopperger
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Patent number: 8091192Abstract: A device for surface blasting, e.g., for ultrasonic shot blasting, components, e.g., gas turbine components, includes at least one vibrator having an oscillating surface, e.g., having at least one ultrasonic sonotrode, the or each oscillating surface of the or each vibrator being adjoined by a machining chamber for receiving a section to be blasted of the component to be machined. The machining chamber is bounded in its cross-section by at least three sides, e.g., by at least two substantially vertical sides and by at least one substantially horizontal side. At least the substantially vertical sides of the machining chamber are formed by oscillating surfaces of in each case one vibrator.Type: GrantFiled: August 5, 2005Date of Patent: January 10, 2012Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Thomas Dautl, Thomas Peschke, Holger Polanetzki
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Publication number: 20110287249Abstract: An anti-erosion layer is provided for aerodynamic components or structures and to a method for producing such a layer. Microscale or nanoscale hard material particles are embedded in a binding layer that includes a material that adheres to the aerodynamic component or structure. The anti-erosion layer can be applied by spraying or by evaporation coating.Type: ApplicationFiled: May 6, 2011Publication date: November 24, 2011Applicant: AIRBUS OPERATIONS GMBHInventors: Erwin Bayer, Juergen Steinwandel
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Patent number: 8034228Abstract: A method and device for the production of components having a three-dimensionally formed surface by a lowering operation with an electrochemical ablation process, namely a Precise Electro Chemical Machining (PECM) process, is disclosed. The method includes the steps of: a) providing a specially pre-formed workpiece featuring a specific dimensional allowance; b) providing at least one working electrode, in which case the contour of the working electrode, or of each working electrode, is adapted to the contour of the three-dimensionally formed surface to be produced; and c) lowering the three-dimensionally formed surface by placing the pre-formed workpiece and the working electrode, or each working electrode, in an electrolyte and by applying an electrical voltage or an electrical current, in which case the working electrode, or each working electrode, is moved in the sense of a circular advance motion in the direction toward the workpiece.Type: GrantFiled: March 31, 2006Date of Patent: October 11, 2011Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Albin Platz