Abstract: A device for surface-peening, especially for the ultrasound shot-peening of a component of a gas turbine, having at least one vibration means that comprises a surface that propels the peening material, and having a holding means with which a surface area of the component and the surface of the vibration means can be arranged with respect to each other is disclosed. In this context, the angular position of the surface of the at least one vibration means can be adjusted relative to the surface area of the component of the gas turbine. Moreover, a method is provided in which the angular position of the surface of the at least one vibration means can be adjusted relative to the surface area of the component.

Abstract: A method for manufacturing gear wheels, specifically transmission gear wheels, is disclosed. An embodiment of the method includes the following steps: a) preparation of a base body for a gear wheel, b) electrochemical processing of the base body by a precise electrochemical machining process (PECM process), where several recesses running between the teeth of the gear wheel are made simultaneously electrochemically to manufacture the teeth of the gear wheel.

Abstract: The invention relates to a method for the strengthening of the surface of a structural component with the aid of laser shock processing in which a coating applied to a metallic surface of the component to be strengthened is decomposed with the aid of a laser beam provided by a processing laser through evaporation or pyrolysis under creation of a plasma in such a way that a shock wave induced by interaction of the plasma with the metallic surface deforms the surface plastically and with the laser shock processing being monitored by means of recording light emission values of the plasma. In accordance with the invention, the light emission values are recorded with the aid of a measuring laser in time-delayed fashion relative to the decomposition of the coating with the aid of the processing laser.

Abstract: In a method for surface blasting hollow spaces or cavities, especially cavities of gas turbines, shot balls are accelerated with the aid of at least one vibrator, whereby the ultrasonically accelerated shot balls are directed onto surfaces of a cavity that is to be blasted. The vibrator is preferably positioned with a small spacing distance, preferably on the order of magnitude of the diameter of the shot balls utilized for the blasting, from the cavity to be blasted.

Abstract: Pulsed laser drilling is used to produce bore holes having a small diameter, for example, in hollow workpieces. Turbine blades, e.g., have a multitude of fine cooling air bore holes, which are able to be produced by this method, e.g., with high positional accuracy and in an automated manner. A checking method is provided by which drilling faults, e.g., with regard to piercing and bore-hole geometry, may be detected in a more reliable manner. A method is for checking a bore hole introduced in a workpiece by laser pulses, in which characteristic signals from the area of the bore hole are received with the aid of a sensor and compared to setpoint values and only signals received in a characteristic time interval following a laser pulse are taken into account.

Abstract: A cover element for a sonotrode which is to be configured, in particular, for accelerating peening material within a peening chamber for the surface peening of components and is to be operated by a vibration exciter of the sonotrode, at least one wall, in particular a wall portion of a chamber wall of the peening chamber, being provided, which is mounted in a predefined position on the cover element and is to be moved together with the same is disclosed. In addition, a peening chamber arrangement for the surface peening of components, in particular for ultrasonic shot peening, including a peening chamber that is bounded by at least one chamber wall; and at least one sonotrode having a cover element which includes at least one wall portion of the chamber wall that is to be moved together with the same is disclosed.

Abstract: A sonotrode for accelerating shot for ultrasonic shot peening, includes at least one vibration exciter and a cover element that has an output side of the sonotrode, wherein the cover element is to be operated by means of the vibration exciter with a forced vibration such that the value of the vibration amplitude of the cover element corresponds essentially to the value of the vibration amplitude of the vibration exciter, where from this cover element another cover element is set out on the further side of the vibration exciter and in which between these two cover elements is stretched a majority of spring elements in the form of tension springs.

Abstract: The present technology relates to a vapor deposited coating for a thermally stressable component, which comprises deliberately introduced pore formers. This distinguishes the coating from the conventional vapor deposited coatings, which, owing to the coating method do not exhibit pores. Moreover, it distinguishes it from sprayed-on coatings, which do not exhibit any pores or only irregularly shaped pores that are formed arbitrarily. In addition, the present technology relates to a method and a device for producing such a coating.

Abstract: An electrode (10) is provided for electrochemical reduction of a workpiece (20) that is to be treated. The electrode (10) has a predefined contour and contains an electrically conductive material. The electrically conductive material of the predefined contour forms an electrode core (12). The outside of the electrode core (12) is covered with an insulation layer (13). The insulation layer (13) is porous and is made of an electrically non-conductive material.

Abstract: The present technology relates generally to a method for surface peening, particularly shot peening, of a component, particularly a gas turbine component, in which peening bodies, particularly peening bodies designed as balls, are directed onto a surface of a component being peened, in order to machine or strengthen the surface of the component. According to certain embodiments of the present technology, the temperature and/or the velocity of the peening bodies is measured to establish process control of surface peening.

Abstract: The invention relates to a method for heating a machining area of a structural component, particularly a gas turbine component, prior to and/or during and/or after a machining or processing of the component on the machining area. According to the invention, the machining area (13) is irradiated by several laser sources for heating, wherein each laser source directs an energy beam onto the machining area such that each laser source respectively produces an energy spot (15) on the machining area (13), which jointly heat the machining area, and wherein each of the laser sources produces a static or quasi-static energy spot (15) on the machining area such that the position of the respective energy spot (15) on the machining area (13) is static or quasi-static.

Abstract: A run-in coating is for gas turbines. The run-in coating is used for sealing a radial gap between a housing of the gas turbine and rotating rotor blades of same, the run-in coating being applied onto the housing. The run-in coating is made of an intermetallic titanium-aluminum material.

Abstract: An electrode (10) is provided for electrochemical reduction of a workpiece (20) that is to be treated. The electrode (10) has a predefined contour and contains an electrically conductive material. The electrically conductive material of the predefined contour forms an electrode core (12). The outside of the electrode core (12) is covered with an insulation layer (13). The insulation layer (13) is porous and is made of an electrically non-conductive material.

Abstract: The invention relates to a method for the surface blasting of hollow spaces or cavities, especially of cavities of gas turbines. According to the invention, shot balls are accelerated with the aid of at least one vibrator, whereby the shot balls accelerated in the ultrasonic range are directed onto surfaces of a cavity that is to be blasted. In that regard, the vibrator is preferably positioned with a small spacing distance, preferably with a spacing distance on the order of magnitude of the diameter of the shot balls utilized for the blasting, from the cavity to be blasted.

Abstract: An apparatus for surface blasting gas turbine blades in the area of their blade roots includes a vibrator with an oscillating surface oriented so that the oscillating surface extends essentially in the horizontal direction. A processing chamber for receiving the blade root adjoins the oscillating surface. The processing chamber is embodied such that the turbine blade is orientable, during the blasting, with a profiled support surface of the blade root extending at least temporarily essentially parallel to the oscillating surface of the vibrator.

Abstract: An electrode (10) is provided for electrochemical reduction of a workpiece (20) that is to be treated. The electrode (10) has a predefined contour and contains an electrically conductive material. The electrically conductive material of the predefined contour forms an electrode core (12). The outside of the electrode core (12) is covered with an insulation layer (13). The insulation layer (13) is porous and is made of an electrically non-conductive material.

Abstract: The invention relates to a method for the production of aero-dynamic structures during the production of integrally bladed gas turbine rotors. Aerodynamic structures of an integrally bladed gas turbine rotor are produced on a rotor disk base body, whereon the end contours are precise, by removing material according to an electrochemical removal process, i.e. by means of an electrochemical machining (ECM)-process. The method comprises the following steps: a) preparing a rotor disk base body which is made of a material which is difficult to machine; b) removing the material which is between the blade wings until a specific dimension is obtained, according to a removal process; c) preparing at least one working electrode in order to finish at least one aerodynamic structure of an integrally bladed gas turbine rotor.

Abstract: The invention relates to a peening chamber for surface peening, in particular for ultrasonic shot peening of gas turbine components (10), which, at least with a component region (20) comprising the surface to be treated, are to be arranged within a chamber wall (12), which spatially defines the peening chamber, wherein at least one wall region (26, 36, 48) of the chamber wall (12) is designed to be adjustable in order to vary the geometry of the peening chamber.

Abstract: A method for applying hot gas anticorrosion layers to high-temperature-resistant alloys, either nickel-based or cobalt-based alloys, in the form of a gradient layer consisting of one or more elements of the platinum group in combination with aluminum. The components are introduced into a directional high-temperature, high-enthalpy, free jet of solid, liquid or gaseous precursors in mixing ratios such that defined concentration gradients can be established in the layer.

Abstract: A method for the selective removal of one or more layers from a power unit component, e.g., a turbine blade of a heavy-duty turbine, using high-energy radiation of such a wavelength that the supplied energy is so strongly absorbed by the layer to be removed in each case that the removal threshold of the specific material of the layer to be removed is exceeded, while this removal threshold is not reached in the subsurface to be preserved, a spectrometer connected to a control unit via a light-conducting fiber cable such that the method-specific characteristic values are determinable by spectroscopic methods during the removal of the respective layer and are used for the self-regulating process limitation.