Patents by Inventor F. Foster

F. Foster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5975912
    Abstract: Using plasma enhanced chemical vapor deposition, various layers can be deposited on semiconductor substrates at low temperatures in the same reactor. When a titanium nitride film is required, a titanium film can be initially deposited using a plasma enhanced chemical vapor deposition wherein the plasma is created within 25 mm of the substrate surface, supplying a uniform plasma across the surface. The deposited film can be subjected to an ammonia anneal, again using a plasma of ammonia created within 25 mm of the substrate surface, followed by the plasma enhanced chemical vapor deposition of titanium nitride by creating a plasma of titanium tetrachloride and ammonia within 25 mm of the substrate surface. This permits deposition film and annealing at relatively low temperatures--less than 800.degree. C.
    Type: Grant
    Filed: June 3, 1994
    Date of Patent: November 2, 1999
    Assignees: Materials Research Corporation, Sony Corp.
    Inventors: Joseph T. Hillman, Robert F. Foster
  • Patent number: 5972790
    Abstract: Titanium is deposited onto a semiconductor interconnect to form a salicide structure by plasma-enhanced chemical vapor deposition. The reactant gases, including titanium tetrachloride, hydrogen and optionally argon, are combined. A plasma is created using RF energy and the plasma contacts the rotating semiconductor material. This causes titanium to be deposited which reacts with exposed silicon to form titanium silicide without any subsequent anneal. Other titanium deposited on the surface, as well as titanium-rich silicon compositions (TiSi.sub.X wherein X is <2), are removed by chemical etching. If only about 40 .ANG. of titanium is deposited, it will selectively deposit onto the silicon structure without coating the oxide spacers of the interconnect. In this embodiment the need to chemically etch the substrate is eliminated.
    Type: Grant
    Filed: June 9, 1995
    Date of Patent: October 26, 1999
    Assignee: Tokyo Electron Limited
    Inventors: Chantal Arena, Robert F. Foster, Joseph T. Hillman, Michael S. Ameen, Jacques Faguet
  • Patent number: 5866213
    Abstract: A method for depositing a film on a substrate by plasma-enhanced chemical vapor deposition at temperatures substantially lower than conventional thermal CVD temperatures comprises placing a substrate within a reaction chamber and exciting a first gas upstream of the substrate to generate activated radicals of the first gas. The substrate is rotated within the deposition chamber to create a pumping action which draws the gas mixture of first gas radicals to the substrate surface. A second gas is supplied proximate the substrate to mix with the activated radicals of the first gas and the mixture produces a surface reaction at the substrate to deposit a film. The pumping action draws the gas mixture down to the substrate surface in a laminar flow to reduce recirculation and radical recombination such that a sufficient amount of radicals are available at the substrate surface to take part in the surface reaction.
    Type: Grant
    Filed: July 19, 1997
    Date of Patent: February 2, 1999
    Assignee: Tokyo Electron Limited
    Inventors: Robert F. Foster, Joseph T. Hillman, Rene E. LeBlanc
  • Patent number: 5824157
    Abstract: The invention involves a fluid treatment device to solution or melt impregnate a resin or polymer or any combination thereof into a reinforcement which can be utilized to fabricate composite materials for laminates, circuit boards, structural/aerospace materials, automotive components, etc. The invention offers significant advantages and benefits over existing methods and equipment and allows the impregnation process to be performed at lower cost and higher efficiency with increased environmental safety.
    Type: Grant
    Filed: September 6, 1995
    Date of Patent: October 20, 1998
    Assignee: International Business Machines Corporation
    Inventors: Elizabeth F. Foster, Jeffrey C. Hedrick, Robert M. Japp, Konstantinos Papathomas, Stephen L. Tisdale, Alfred Viehbeck
  • Patent number: 5725668
    Abstract: An apparatus for applying a fluid to an outer surface of an elongated work piece having a longitudinal axis and a cross sectional shape, perpendicular to the longitudinal axis. The apparatus has a head member having an interior wall cross sectional shape adapted for receiving the cross sectional shape of the elongated work piece. The interior cross sectional shape defines an interior wall of the head member. The head member has an input end and an output end. The interior wall has means for applying the fluid to a surface of said elongated member. The head member has preferable a first part and a second part which are joined by an expandable member.
    Type: Grant
    Filed: December 19, 1996
    Date of Patent: March 10, 1998
    Assignee: International Business Machines Corporation
    Inventors: Elizabeth F. Foster, Jeffrey C. Hedrick, Stephen L. Tisdale, Alfred Viehbeck
  • Patent number: 5718893
    Abstract: Reduction of occurrence of acute rejection of organ transplants is achieved by treatment with a G-CSF protein product.
    Type: Grant
    Filed: May 3, 1996
    Date of Patent: February 17, 1998
    Inventor: Preston F. Foster
  • Patent number: 5716870
    Abstract: A method and apparatus for depositing a film on a substrate by plasma-enhanced chemical vapor deposition at temperatures substantially lower than conventional thermal CVD temperatures comprises placing a substrate within a reaction chamber and exciting a first gas upstream of the substrate to generate activated radicals of the first gas. The substrate is rotated within the deposition chamber to create a pumping action which draws the gas mixture of first gas radicals to the substrate surface. A second gas is supplied proximate the substrate to mix with the activated radicals of the first gas and the mixture produces a surface reaction at the substrate to deposit a film. The pumping action draws the gas mixture down to the substrate surface in a laminar flow to reduce recirculation and radical recombination such that a sufficient amount of radicals are available at the substrate surface to take part in the surface reaction.
    Type: Grant
    Filed: October 2, 1996
    Date of Patent: February 10, 1998
    Assignees: Sony Corporation, Materials Research Corporation
    Inventors: Robert F. Foster, Joseph T. Hillman, Rene E. LeBlanc
  • Patent number: 5665640
    Abstract: A method and apparatus for depositing a film on a substrate by plasma-enhanced chemical vapor deposition at temperatures substantially lower than conventional thermal CVD temperatures comprises placing a substrate within a reaction chamber and exciting a first gas upstream of the substrate to generate activated radicals of the first gas. The substrate is rotated within the deposition chamber to create a pumping action which draws the gas mixture of first gas radicals to the substrate surface. A second gas is supplied proximate the substrate to mix with the activated radicals of the first gas and the mixture produces a surface reaction at the substrate to deposit a film. The pumping action draws the gas mixture down to the substrate surface in a laminar flow to reduce recirculation and radical recombination such that a sufficient amount of radicals are available at the substrate surface to take part in the surface reaction.
    Type: Grant
    Filed: June 3, 1994
    Date of Patent: September 9, 1997
    Assignees: Sony Corporation, Materials Research Corp.
    Inventors: Robert F. Foster, Joseph T. Hillman, Rene E. LeBlanc
  • Patent number: 5628829
    Abstract: Method and apparatus are disclosed for low temperature deposition of CVD and PECVD films utilizing a gas-dispersing showerhead position within one inch of a rotating substrate. The showerhead is positioned a suitable distance below a gas-dispensing apparatus such as a steady stay flow of gas develops between the ring and showerhead. A cylindrical structure extends between the gas-dispersing ring and a showerhead to contain the gas over the showerhead yielding a small boundary layer over the substrate to ensure efficient uniform deposition of a film on a substrate surface. In the one embodiment of the present invention the showerhead is bias with RF energy such that it acts as an electrode to incite a plasma proximate with the substrate for PECVD. The cylinder is isolated from the showerhead such as by a quartz insulator ring to prevent ignition of a plasma within the cylinder, or alternatively, the cylinder is fabricated of zquartz material.
    Type: Grant
    Filed: June 3, 1994
    Date of Patent: May 13, 1997
    Assignee: Materials Research Corporation
    Inventors: Robert F. Foster, Joseph T. Hillman, Rikhit Arora
  • Patent number: 5610106
    Abstract: A method of forming a titanium nitride film onto a semi-conductor substrate includes forming a plasma of a reactant gas mixture. The reactant gas mixture includes titanium tetrachloride, ammonia and nitrogen. The ratio of nitrogen to ammonia is established at about 10:1 to about 10,000:1 and the partial pressure of titanium tetrachloride is established to ensure formation of titanium nitride. The plasma is contacted to a substrate heated to a temperature of 400.degree. C. to about 500.degree. C. This provides a high purity titanium nitride film with excellent conformality at temperatures which will not interfere with integrated circuits having previously-deposited aluminum members.
    Type: Grant
    Filed: March 10, 1995
    Date of Patent: March 11, 1997
    Assignees: Sony Corporation, Materials Research Corporation
    Inventors: Robert F. Foster, Joseph T. Hillman, Rikhit Arora
  • Patent number: 5593511
    Abstract: Titanium films are nitrided at temperatures less than 650.degree. C., and preferably between 400.degree. C. and 500.degree. C., by treating the titanium film with a plasma formed from a nitriding gas at elevated temperatures. The plasma is created by subjecting the nitriding gas to RF energy, preferably an electrode having a frequency of 13.56 MHz or less. The reaction temperature can be reduced by lowering the plasma frequency to less than 500 KHz. This provides for nitridization at temperatures of 480.degree. C. and lower.
    Type: Grant
    Filed: December 6, 1995
    Date of Patent: January 14, 1997
    Assignees: Sony Corporation, Materials Research Corporation
    Inventors: Robert F. Foster, Joseph T. Hillman
  • Patent number: 5575856
    Abstract: A semi conductor wafer processing apparatus has a wafer supporting susceptor having a sealing surface, a susceptor drive shaft for connection to the susceptor also having a sealing surface, a seal disposed between the susceptor and drive shaft sealing surfaces having a rigid metallic core and a ductile metallic coating on the core, and fasteners connecting the susceptor to the drive shaft and compressing the seal between the susceptor and drive shaft sealing surfaces. The seal retains sealing capability upon being subjected to changes in temperature.
    Type: Grant
    Filed: May 11, 1994
    Date of Patent: November 19, 1996
    Assignees: Sony Corporation, Materials Research Corporation
    Inventors: Robert F. Foster, Brian Shekerjian, Joseph T. Hillman
  • Patent number: 5567483
    Abstract: A titanium nitride film is annealed at a temperature less than 500.degree. C. by subjecting said titanium nitride film to an RF created plasma generated from a nitrogen-containing gas in a rotating susceptor reactor. The formed film is comparable to a thin film annealed at significantly higher temperatures, making this process useful for integrated circuits containing aluminum elements.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: October 22, 1996
    Assignees: Sony Corporation, Materials Research Corporation
    Inventors: Robert F. Foster, Joseph T. Hillman, Rikhit Arora
  • Patent number: 5567243
    Abstract: A method and apparatus for depositing a film on a substrate by plasma-enhanced chemical vapor deposition at temperatures substantially lower than conventional thermal CVD temperatures comprises placing a substrate within a reaction chamber and exciting a first gas upstream of the substrate to generate activated radicals of the first gas. The substrate is rotated within the deposition chamber to create a pumping action which draws the gas mixture of first gas radicals to the substrate surface. A second gas is supplied proximate the substrate to mix with the activated radicals of the first gas and the mixture produces a surface reaction at the substrate to deposit a film. The pumping action draws the gas mixture down to the substrate surface in a laminar flow to reduce recirculation and radical recombination such that a sufficient amount of radicals are available at the substrate surface to take pan in the surface reaction.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: October 22, 1996
    Assignees: Sony Corporation, Materials Research Corporation
    Inventors: Robert F. Foster, Joseph T. Hillman, Rene E. LeBlanc
  • Patent number: 5536495
    Abstract: Reduction of occurrence of acute rejection of organ transplants is achieved by treatment with a G-CSF protein product.
    Type: Grant
    Filed: April 15, 1994
    Date of Patent: July 16, 1996
    Inventor: Preston F. Foster
  • Patent number: 5434110
    Abstract: Methods of chemical vapor deposition (CVD) are disclosed wherein high quality films are deposited on patterned wafer substrates. In the methods, a patterned wafer is rotated about an axis thereof in a CVD reaction chamber and reactant gases are directed into the reaction chamber and toward the patterned wafer substrate in a direction generally perpendicular to the plane of rotation of the wafer. The reaction chamber is maintained at a suitable pressure and the wafer is heated to a suitable temperature whereby a high quality film is deposited by CVD on the patterned wafer substrate. The process is applicable to deposit elemental films, compound films, alloy films and solid solution films, and is particularly advantageous in that high film deposition rates and high reactant conversion rates are achieved.
    Type: Grant
    Filed: June 15, 1992
    Date of Patent: July 18, 1995
    Assignee: Materials Research Corporation
    Inventors: Robert F. Foster, Helen E. Rebenne
  • Patent number: 5378501
    Abstract: Titianium nitride film is deposited upon a semi-conductor substrate by chemical vapor deposition of titanium tetrachloride, ammonia and a diluent at temperatures less than 550.degree. C. This is accomplished by minimizing the boundary layer thickness over the substrate.
    Type: Grant
    Filed: October 5, 1993
    Date of Patent: January 3, 1995
    Inventors: Robert F. Foster, Joseph T. Hillman
  • Patent number: 5370739
    Abstract: A semiconductor wafer processing apparatus or module for a cluster tool is provided with a single wafer rotating susceptor that thins the gas boundary layer to facilitate the transfer of material to or from the wafer, in, for example, CVD for blanket or selective deposition of tungsten or titanium nitride, and degassing and annealing processes. Preferably, a downwardly facing showerhead directs a gas mixture from a cooled mixing chamber onto a rapidly rotating wafer, for example at from 500 to 1500 RPM, thinning a boundary layer for gas flowing radially outwardly from a stagnation point at the wafer center. Smoothly shaped interior reactor surfaces include baffles and plasma cleaning electrodes to minimize turbulence. Inert gases from within the rotating susceptor minimize turbulence by filling gaps in structure, prevent contamination of moving parts, conduct heat between the susceptor and the wafer, and vacuum clamp the wafer to the susceptor.
    Type: Grant
    Filed: June 15, 1992
    Date of Patent: December 6, 1994
    Assignee: Materials Research Corporation
    Inventors: Robert F. Foster, Helen E. Rebenne, Rene E. LeBlanc, Carl L. White, Rikhit Arora
  • Patent number: 5356476
    Abstract: A semiconductor wafer processing apparatus is provided with a susceptor for supporting a wafer for CVD of films such as blanket or selective deposition of tungsten or titanium nitride, and degassing and annealing processes. Preferably, a downwardly facing showerhead directs a gas mixture from a cooled mixing chamber onto an upwardly facing wafer on the susceptor. Smooth interior reactor surfaces include baffles and a susceptor lip and wall shaped to minimize turbulence. Inert gases flow to minimize turbulence by filling gaps in susceptor structure, prevent contamination of moving parts, conduct heat between the susceptor and the wafer, and vacuum clamp the wafer to the susceptor. A susceptor lip surrounds the wafer and is removable for cleaning, to accommodate different size wafers, and allows change of lip materials to for different processes, such as, one which will resist deposits during selective CVD, or one which scavenges unspent gases in blanket CVD.
    Type: Grant
    Filed: June 15, 1992
    Date of Patent: October 18, 1994
    Assignee: Materials Research Corporation
    Inventors: Robert F. Foster, Helen E. Rebenne, Rene E. LeBlanc, Carl L. White, Rikhit Arora
  • Patent number: 5342652
    Abstract: Nucleation of a refractory metal such as tungsten is initiated on a substrate of TiN without the use of silane by introducing hydrogen into a CVD reactor before the introduction of the reactant gas containing the metal, brought to reaction temperature and to reaction pressure. The process is most useful for CVD of tungsten onto patterned TiN coated silicon semiconductor wafers. Alternatively, hydrogen is introduced in a mixture with the metal containing gas, such as WF.sub.6, and maintained at subreaction pressure, of for example 100 mTorr, until the substrate is stabilized at a reaction temperature of approximately 400.degree. C. or higher, to cause the dissociation of hydrogen on the wafer surface, then elevated to a relatively high reaction pressure of, for example, 60 Torr at which nucleation is achieved. Also, the reduction reaction that deposits the tungsten film proceeds without the need for a two step nucleation-deposition process.
    Type: Grant
    Filed: June 15, 1992
    Date of Patent: August 30, 1994
    Assignee: Materials Research Corporation
    Inventors: Robert F. Foster, Damodaran Srinivas