Patents by Inventor Fabian ZEULNER

Fabian ZEULNER has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10828834
    Abstract: A system (1) for additive manufacturing of three-dimensional objects, comprising one or more working stations (21), which are provided for performing at least one working process in the additive manufacturing of three-dimensional objects, at least one freely positionable mobile storage unit (2) comprising a rack-like storage device (4) comprising at least one storage room (5) provided for storing at least one powder module (6), especially for the purpose of conveying the powder module (6) between different working stations (21) of the system (1), and at least one driverless, freely movable mobile conveying unit (3) comprising a receiving device (12) provided for receiving at least one mobile storage unit (2) for the purpose of conveying the storage unit (2) between different working stations (21) of the system (1).
    Type: Grant
    Filed: November 14, 2017
    Date of Patent: November 10, 2020
    Assignee: CONCEPT LASER GMBH
    Inventors: Florian Bechmann, Ralf Hetzel, Jens Stammberger, Fabian Zeulner, Alexander Hofmann
  • Publication number: 20200324485
    Abstract: Methods for calibrating an irradiation device of an apparatus for additively manufacturing three-dimensional objects by successive layerwise selective irradiation and consolidation of layers of a build material consolidated by at least two energy beams are provided. The at least two energy beams may be guided via at least two irradiation units. The method may comprise: generating at least two calibration patterns in a calibration specimen comprising an at least partially overlapping first sub-pattern and second sub-pattern, wherein the first sub-pattern is generated via the first irradiation unit and the second sub-pattern is generated via the second irradiation unit and determining calibration information relating to a calibration status of the two irradiation units based on the at least two calibration patterns. Systems and apparatus for performing such a method are also generally provided.
    Type: Application
    Filed: April 2, 2020
    Publication date: October 15, 2020
    Inventors: Fabian Zeulner, Christian Dicken, Ann-Kathrin Kleinschmidt
  • Patent number: 10780522
    Abstract: A method for automatable or automated determination of the focal position of a laser beam (2) including the following steps: —arranging a substrate (10) in a first exposure position (z1), and exposing the substrate (10) with at least one exposure vector (13) in the first exposure position (z1), —moving the substrate (10) into several other exposure positions, in which the substrate (10) is respectively arranged in another certain z-axis position (zn) relative to the reference point (11), and respectively exposing the substrate (10) with at least one exposure vector (13) in the respective other exposure positions (zn), —optically evaluating the exposure pattern (12) by detecting different contrast sections in the exposure pattern (12) that can be optically detected, —determining the focal position of the laser beam (2) based on the detected optical contrast sections.
    Type: Grant
    Filed: November 10, 2017
    Date of Patent: September 22, 2020
    Assignee: Concept Laser GmbH
    Inventors: Florian Bechmann, Markus Stark, Fabian Zeulner
  • Publication number: 20200061925
    Abstract: Apparatus (11) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (19) which can be consolidated by means of an energy source, wherein a position determination device (1) is provided that is adapted to determine position data relating to a position of at least one part (3) of at least one object (2) based on a detection of a reflected part (8) of an energy beam (16) or a measurement beam (5) that is reflected at the at least one part (3) of the at least one object (2).
    Type: Application
    Filed: March 4, 2019
    Publication date: February 27, 2020
    Applicant: CONCEPT LASER GMBH
    Inventors: Tim KLAUßNER, Fabian ZEULNER
  • Publication number: 20200061926
    Abstract: Apparatus (1) for additively manufacturing at least one three-dimensional object (2) by means of successive layerwise selective consolidation of layers of build material (3), the apparatus (1) comprising a number of functional devices (7-10) operable at a defined operating voltage level, whereby the apparatus (1) comprises at least one voltage control device (13) configured to change the voltage level of a supply voltage (14) supplyable or supplied to the apparatus (1) from an electrical energy supply grid (15) from a supply grid voltage level different from the defined operating voltage level of the number of functional devices (7-10) of the apparatus (1) to the or a voltage level equal to the defined operating voltage level of the number of functional devices (7-10) of the apparatus (1).
    Type: Application
    Filed: March 4, 2019
    Publication date: February 27, 2020
    Applicant: CONCEPT LASER GMBH
    Inventor: Fabian ZEULNER
  • Publication number: 20190329493
    Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (5), which apparatus (1) comprises a determination device (8) that is adapted to determine at least one parameter relating to the energy beam (5), wherein the determination device (8) comprises at least one determination unit (9) adapted to determine at least one first parameter of a reflected part (10) of the energy beam (5), which is reflected at a build plane (7), wherein the determination device (8) is adapted to determine a difference between a reference parameter and the at least one first parameter of the reflected part (10).
    Type: Application
    Filed: February 13, 2019
    Publication date: October 31, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Tobias BOKKES, Fabian ZEULNER
  • Publication number: 20190275734
    Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy source (5), wherein a measurement beam source (4, 17) is provided which is adapted to generate a measurement beam (7), wherein a beam guiding unit (20) is provided that is adapted to guide the measurement beam (7) in the build plane (6) in the process chamber, wherein a determination device (8) is adapted to determine at least one parameter relating to the object (2) and/or a build material layer (9) based on interference.
    Type: Application
    Filed: February 11, 2019
    Publication date: September 12, 2019
    Applicant: CONCEPT LASER GMBH
    Inventor: Fabian ZEULNER
  • Publication number: 20190248075
    Abstract: Method for calibrating at least one apparatus (1) for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy beam that can be generated via an irradiation element of an irradiation device (7) of the apparatus (1), wherein a determination unit (2) is provided for determining at least one parameter of radiation (3) inside a process chamber (5), wherein a calibration beam source (4) is arranged or generated inside the process chamber (5) of the apparatus (1), in particular in a build plane (9) or a region above the build plane (9), wherein at least one parameter, in particular the intensity, of radiation (3) emitted by the calibration beam source (4) is determined via the determination unit (2).
    Type: Application
    Filed: January 22, 2019
    Publication date: August 15, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Tim KLAUßNER, Tobias BOKKES, Martin WACHTER, Fabian ZEULNER, Marie-Christin EBERT
  • Publication number: 20190240906
    Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (5) that is guided inside a process chamber (6) of the apparatus (1), wherein a determination device (7, 8) is provided that is arranged inside the process chamber (6) and adapted to determine at least one parameter of the energy beam (5), preferably during an additive manufacturing process, in particular during a process step of the additive manufacturing process in which build material (3) is applied onto a build plane (11) of the apparatus (1).
    Type: Application
    Filed: November 13, 2018
    Publication date: August 8, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Fabian ZEULNER, Stephan HUNZE
  • Publication number: 20190176399
    Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects (2) by means of successive layerwise selective irradiation (8) and consolidation of layers of a build material (3) which can be consolidated by means of an energy source, comprising a determination device (13) adapted to determine at least one parameter of radiation (8) emitted from a build plane (6), wherein an optical unit (19) is provided that is adapted to guide at least a part of the radiation (8) emitted from the build plane (6) to a determination unit (14, 15) of the determination device (13) and to reduce radiation (10) emitted from at least a central part of a consolidation zone (9) of the build plane (6) in the at least one guided part of the radiation (8).
    Type: Application
    Filed: October 22, 2018
    Publication date: June 13, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Stephan HUNZE, Marie-Christin EBERT, Tobias BOKKES, Fabian ZEULNER, Philipp SCHUMANN, Tim KLAUßNER
  • Publication number: 20190176396
    Abstract: Apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of at least one energy beam (4), which apparatus (1) comprises an irradiation device (5) with at least one beam guiding element (7) on which the energy beam (4) is partially reflected, wherein a first beam part (10) extends between the beam guiding element (7) and a build plane (18) of the apparatus (1) and a second beam part (11) is transmitted through or scattered at the beam guiding element (7), wherein a determination device (12) is provided that is adapted to determine at least one parameter of the second beam part (11).
    Type: Application
    Filed: October 16, 2018
    Publication date: June 13, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Tobias BOKKES, Philipp SCHUMANN, Stephan HUNZE, Tim KLAUßNER, Fabian ZEULNER, Marie-Christin EBERT
  • Publication number: 20190134747
    Abstract: The invention concerns a method for calibration of at least one scanning system of a laser sintering or laser melt facility with the further characteristics of the preamble of Claim 1.
    Type: Application
    Filed: February 2, 2017
    Publication date: May 9, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Frank HERZOG, Florian BECHMANN, Fabian ZEULNER
  • Publication number: 20190084233
    Abstract: Apparatus (13) for additively manufacturing of three-dimensional objects (14) by means of successive layerwise selective irradiation and consolidation of layers of a build material (15) which can be consolidated by means of an energy beam (16), wherein the apparatus (13) comprises a measuring unit (1) configured to measure a path velocity of the energy beam (16) generated by a beam generating unit, wherein the measuring unit (1) comprises at least two measuring means (9, 10) located in measuring positions (3, 4) at a defined distance (5).
    Type: Application
    Filed: August 30, 2018
    Publication date: March 21, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Florian PILZWEGER, Fabian ZEULNER
  • Publication number: 20190084238
    Abstract: Apparatus (17, 24) for additively manufacturing of three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy source, with a filter unit (4) adapted to filter residues from at least one stream of process gas (18), characterized by at least one positioning device (1, 25, 28) adapted to at least partly automatically transfer the filter unit (4) or at least a part of the filter unit between a disconnected state in which the filter unit (4) is disconnected from the stream of process gas (18) to a connected state in which the filter unit (4) is connected to the stream of process gas (18).
    Type: Application
    Filed: September 19, 2018
    Publication date: March 21, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Fabian ZEULNER, Ralf HETZEL, Jens STAMMBERGER, Alexander HOFMANN, Pascal KRAUSE, Dagmar WOHLFARTH
  • Publication number: 20190061253
    Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (4), wherein a measuring unit (5) is provided that is configured to generate information relating to a collimated part (6) of the energy beam (4) and information relating to a focused part (7) of the energy beam (4).
    Type: Application
    Filed: August 17, 2018
    Publication date: February 28, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Fabian Zeulner, Christian Dicken, Stephan Hunze
  • Publication number: 20190063991
    Abstract: Portable measuring unit (1) for performing a measuring process for an apparatus for additively manufacturing of three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers of a build material which can be consolidated by means of an energy beam, with a holding unit (2) configured for holding an image detection unit (3) in a position relative to a sample, wherein the image detection unit (3) is configured to measure an irradiation pattern of the sample (10) previously irradiated by the apparatus, wherein the portable measuring unit (1) is arbitrarily assignable to the or an apparatus.
    Type: Application
    Filed: August 17, 2018
    Publication date: February 28, 2019
    Applicant: CONCEPT LASER GMBH
    Inventor: Fabian ZEULNER
  • Publication number: 20190060999
    Abstract: Apparatus (1) for additively manufacturing of three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (4), with an irradiation device (5) configured to generate the energy beam (4), wherein the energy beam (4) propagates along an optical beam path (6) of the energy beam (4) onto a build plane (7), wherein the energy beam (4) irradiates build material (3) in at least one consolidation zone (8), wherein a detection device (11) is provided that is configured to detect radiation (12b) emitted from at least one adjacent zone (9, 10) adjacent to the consolidation zone (8) or radiation (12a) emitted from the consolidation zone (8) and radiation (12b) emitted from the adjacent zone (9, 10).
    Type: Application
    Filed: June 7, 2018
    Publication date: February 28, 2019
    Applicant: CL SCHUTZRECHTSVERWALTUNGS GMBH
    Inventors: Fabian Zeulner, Christian Dicken, Stephan Hunze
  • Publication number: 20190039302
    Abstract: The present invention concerns a device 1 for the additive manufacture of a three-dimensional object (2) by successive, layered, selective illumination and associated solidification of built material layers formed in a construction plane (11) of a built material (3) that can be solidified by means of at least one energy beam (4), comprising an illumination device (9) which comprises at least one illumination element (10) to generate an energy beam (4) directed to the construction plane (11) for the selective illumination of a built material layer that is to be solidified, wherein at least the one illumination element (10) is movably supported by means of a magnetic moving and mounting device (12) in at least one degree of freedom relative to the construction plane (11).
    Type: Application
    Filed: February 27, 2017
    Publication date: February 7, 2019
    Applicant: CONCEPT LASER GMBH
    Inventors: Frank HERZOG, Florian BECHMANN, Fabian ZEULNER
  • Publication number: 20180333919
    Abstract: An apparatus for the generative production of a three-dimensional object by successive, selective layer-by-layer solidification of construction material layers of a solidifiable construction material by means of at least one energy beam, comprising at least one device for generating at least one energy beam for selective layer-by-layer solidification of individual construction material layers of a solidifiable construction material, wherein the device is configured to generate an energy beam directed directly onto a construction plane, and an exhaust device which is configured to exhaust non-solidified construction material detached from the construction plane during processing and/or process gases arising during processing, wherein the exhaust device comprises at least one exhaust element through which a suction flow may or does flow, wherein at least one passage opening is formed in the at least one exhaust element for passage of an energy beam generated by the device and directed directly onto the construc
    Type: Application
    Filed: November 10, 2016
    Publication date: November 22, 2018
    Applicant: CL SCHUTZRECHTSVERWAL TUNGS GMBH
    Inventors: Frank HERZOG, Florian BECHMANN, Fabian ZEULNER
  • Publication number: 20180326656
    Abstract: A device 1 for producing three-dimensional objects 2 by the successive solidifying of layers of a powdery, structural material 3 that is solidifiable by means of radiation, in particular electromagnetic radiation or particle radiation, at the points corresponding to the respective cross section of the object, in particular an SLM device or an SLS device having a housing 7, in which a process chamber 8 and at least one building chamber 5, 6 are disposed, having a supporting means 9 for supporting the object 2 inside the building chamber 5, 6, a metering chamber 4 for storing the structural material 3, a coating device 10 for applying the structural material 3 and an irradiation device 11 for irradiating the applied layers of the structural material 3.
    Type: Application
    Filed: November 24, 2016
    Publication date: November 15, 2018
    Applicant: CL SCHUTZRECHTSVERWAL TUNGS GMBH
    Inventors: Frank HERZOG, Florian BECHMANN, Fabian ZEULNER