Patents by Inventor Fang-Wei Lee

Fang-Wei Lee has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260107528
    Abstract: A method for manufacturing a semiconductor device includes: forming a stack portion including sacrificial features and channel features which are alternately stacked, so that lateral recesses are formed beside the sacrificial features; respectively forming semipermeable features in the lateral recesses, each of the semipermeable features laterally covering a corresponding one of the sacrificial features; forming sacrificial layer portions on the semipermeable features, each of the sacrificial layer portions being disposed on a corresponding one of the semipermeable features; forming inner spacers on the sacrificial layer portions, each of the inner spacers laterally covering a corresponding one of the sacrificial layer portions; removing the sacrificial features; treating the semipermeable features with an etching process; and removing the sacrificial layer portions through the semipermeable features to form air inner spacers, each of which is defined by a corresponding one of the semipermeable features and a
    Type: Application
    Filed: October 15, 2024
    Publication date: April 16, 2026
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Tze-Chung LIN, Fang-Wei LEE, Yu-Wei LU, Chia-Hao YU, Wei-Ting YEH, Yu-Yun PENG, Keng-Chu LIN, Pinyen LIN
  • Publication number: 20260107547
    Abstract: The present disclosure describes a method includes forming a fin structure including a fin bottom portion and a stacked fin portion on a substrate. The stacked fin portion includes a first semiconductor layer and a second semiconductor layer, in which the first semiconductor layer includes germanium. The method further includes etching the fin structure to form an opening, delivering a primary etchant and a germanium-containing gas to the fin structure through the opening, and etching a portion of the second semiconductor layer in the opening with the primary etchant and the germanium-containing gas.
    Type: Application
    Filed: December 12, 2025
    Publication date: April 16, 2026
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Tze-Chung LIN, Han-Yu LIN, Pinyen LIN, Fang-Wei LEE, Li-Te LIN
  • Publication number: 20260059779
    Abstract: A method of the present disclosure includes forming a stack that includes channel layers interleaved by sacrificial layers, patterning the stack to form a fin-shaped structure, forming a dummy gate stack over a channel region of the fin-shaped structure, recessing a source/drain region of the fin-shaped structure to form a trench, removing the sacrificial layers in the channel region to release the channel layers as channel members, partially filling a space vertically stacked between adjacent two of the channel members with a dielectric dummy layer, performing a treatment to expand the dielectric dummy layer to fully fill the space, laterally recessing the dielectric dummy layer to form recesses, forming inner spacers in the recesses, forming a source/drain feature in the trench, removing the dummy gate stack, removing the dielectric dummy layer to release the channel members, and forming a gate structure to wrap around the channel members.
    Type: Application
    Filed: August 26, 2024
    Publication date: February 26, 2026
    Inventors: Tze-Chung Lin, Fang-Wei Lee, Chia-Chien Kuang, Pinyen Lin
  • Patent number: 12520558
    Abstract: The present disclosure describes a method includes forming a fin structure including a fin bottom portion and a stacked fin portion on a substrate. The stacked fin portion includes a first semiconductor layer and a second semiconductor layer, in which the first semiconductor layer includes germanium. The method further includes etching the fin structure to form an opening, delivering a primary etchant and a germanium-containing gas to the fin structure through the opening, and etching a portion of the second semiconductor layer in the opening with the primary etchant and the germanium-containing gas.
    Type: Grant
    Filed: May 6, 2024
    Date of Patent: January 6, 2026
    Inventors: Tze-Chung Lin, Han-Yu Lin, Pinyen Lin, Fang-Wei Lee, Li-Te Lin
  • Publication number: 20250366005
    Abstract: A method includes forming a dummy gate structure over a semiconductor structure over a substrate. Gate spacers are formed on sidewalls of the dummy gate structure. The semiconductor structure is recessed to form recesses on opposite sides of the dummy gate structure. A channel portion of the semiconductor structure remains beneath the dummy gate structure. A first oxygen-removal process is performed to the channel portion, using hydrogen radicals, to remove oxygens in the channel portion. A second oxygen-removal process, using a hydrogen-containing gas mixture, is performed to remove an oxide layer formed on sidewalls of the channel portion. The hydrogen radicals used in the first oxygen-removal process have sizes smaller than the hydrogen-containing gas mixture used in the second oxygen-removal process. Source/drain structures are deposited in the recesses and connected to the channel portion. The dummy gate structure is replaced with a metal gate structure.
    Type: Application
    Filed: August 7, 2025
    Publication date: November 27, 2025
    Applicants: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., TSMC NANJING COMPANY LIMITED
    Inventors: Han-Yu LIN, Fang-Wei LEE, Kai-Tak LAM, Raghunath PUTIKAM, Tzer-Min SHEN, Li-Te LIN, Pinyen LIN, Cheng-Tzu YANG, Tzu-Li LEE, Tze-Chung LIN
  • Publication number: 20250366119
    Abstract: The present disclosure describes a method that includes forming a fin structure with a stacked fin portion on a substrate. The stacked fin portion includes a first semiconductor layer and a second semiconductor layer, in which the second semiconductor layer includes germanium. The method further includes etching the fin structure to form an opening and etching a portion of the second semiconductor layer with a fluorine-containing gas through the opening.
    Type: Application
    Filed: August 4, 2025
    Publication date: November 27, 2025
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Tze-Chung Lin, Han-yu Lin, Pinyen Lin, Fang-Wei Lee, Li-Te Lin
  • Patent number: 12471344
    Abstract: The present disclosure describes a method that includes forming a fin structure with a stacked fin portion on a substrate. The stacked fin portion includes a first semiconductor layer and a second semiconductor layer, in which the second semiconductor layer includes germanium. The method further includes etching the fin structure to form an opening and etching a portion of the second semiconductor layer with a fluorine-containing gas through the opening.
    Type: Grant
    Filed: August 30, 2021
    Date of Patent: November 11, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Tze-Chung Lin, Han-Yu Lin, Fang-Wei Lee, Li-Te Lin, Pinyen Lin
  • Publication number: 20250344499
    Abstract: In an embodiment, a device includes: lower semiconductor nanostructures including a first semiconductor material; a lower epitaxial source/drain region adjacent the lower semiconductor nanostructures, the lower epitaxial source/drain region having a first conductivity type; upper semiconductor nanostructures including a second semiconductor material, the second semiconductor material different from the first semiconductor material; and an upper epitaxial source/drain region adjacent the upper semiconductor nanostructures, the upper epitaxial source/drain region having a second conductivity type, the second conductivity type being opposite the first conductivity type.
    Type: Application
    Filed: July 15, 2025
    Publication date: November 6, 2025
    Inventors: Yu-Wei Lu, Kenichi Sano, Tze-Chung Lin, Fang-Wei Lee, Chia-Chien Kuang, Yi-Chen Lo, Fo-Ju Lin, Li-Te Lin, Pinyen Lin
  • Publication number: 20250331214
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a plurality of nanowire structures over a fin structure, and a gate stack wrapping around the plurality of nanowire structures. The gate stack includes a first portion above the plurality of nanowire structures and second portions between the nanowire structures. The semiconductor device structure further includes a gate spacer layer along a sidewall of the first portion of the gate stack, and a plurality of inner spacer layers along sidewalls of the second portions of the gate stack. The gate spacer layer has a first carbon concentration, the inner spacer layers have a second carbon concentration, and the second carbon concentration is lower than the first carbon concentration.
    Type: Application
    Filed: June 26, 2025
    Publication date: October 23, 2025
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Han-Yu LIN, Chansyun David YANG, Fang-Wei LEE, Tze-Chung LIN, Li-Te LIN, Pinyen LIN
  • Publication number: 20250324733
    Abstract: A semiconductor structure includes a first fin structure and a second fin structure. A first gate electrode disposed over the first fin structure, and a second gate electrode disposed over the second fin structure. A dielectric layer disposed between the first fin structure and the first gate electrode, and between the second fin structure and the second gate electrode. A Ge concentration in an interface between the dielectric layer and the second fin structure is less than 25%.
    Type: Application
    Filed: June 25, 2025
    Publication date: October 16, 2025
    Inventors: I-MING CHANG, CHUNG-LIANG CHENG, HSIANG-PI CHANG, HUNG-CHANG SUN, YAO-SHENG HUANG, YU-WEI LU, FANG-WEI LEE, ZIWEI FANG, HUANG-LIN CHAO
  • Publication number: 20250318195
    Abstract: The present disclosure describes a method to form a semiconductor device with air inner spacers. The method includes forming a semiconductor structure on a first side of a substrate. The semiconductor structure includes a fin structure having multiple semiconductor layers on the substrate, an epitaxial structure on the substrate and in contact with the multiple semiconductor layers, a gate structure wrapped around the multiple semiconductor layers, and an inner spacer structure between the gate structure and the epitaxial structure. The method further includes removing a portion of the substrate from a second side of the substrate to expose the epitaxial structure and the inner spacer structure, forming an oxide layer on the epitaxial structure on the second side of the substrate, and removing a portion of the inner spacer structure to form an opening. The second side is opposite to the first side of the substrate.
    Type: Application
    Filed: June 23, 2025
    Publication date: October 9, 2025
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Fo-Ju LIN, Pinyen LIN, Fang-Wei LEE, Chih-Long CHIANG, Li-Te LIN
  • Publication number: 20250311327
    Abstract: A method for manufacturing a semiconductor device includes: forming a plurality of stack portions spaced apart from each other by a plurality of source/drain trenches. Each of the stack portions includes a set of channel features and a set of sacrificial features disposed to alternate with the set of the channel features. Each sacrificial feature of the set of the sacrificial features has an etching selectivity greater than that of each channel feature of the set of the channel features. At least one sacrificial feature of the set of the sacrificial features includes an n-type dopant, a p-type dopant, an impurity, or combinations thereof so as to permit one intermediate sacrificial feature of the set of the sacrificial features to have an etching selectivity greater than that of the other sacrificial features of the set of the sacrificial features.
    Type: Application
    Filed: March 26, 2024
    Publication date: October 2, 2025
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Tze-Chung LIN, Fang-Wei LEE, Chia-Hao YU, Putikam RAGHUNATH, Pinyen LIN
  • Publication number: 20250279353
    Abstract: In some embodiments, the present disclosure relates to an integrated circuit device. A transistor structure includes a gate electrode separated from a substrate by a gate dielectric and a pair of source/drain regions disposed within the substrate on opposite sides of the gate electrode. A lower conductive plug is disposed through a lower inter-layer dielectric (ILD) layer and contacting a first source/drain region. A capping layer is disposed directly on the lower conductive plug. An upper inter-layer dielectric (ILD) layer is disposed over the capping layer and the lower ILD layer. An upper conductive plug is disposed through the upper ILD layer and directly on the capping layer.
    Type: Application
    Filed: May 19, 2025
    Publication date: September 4, 2025
    Inventors: Cheng-Wei Chang, Sung-Li Wang, Yi-Ying Liu, Chia-Hung Chu, Fang-Wei Lee
  • Patent number: 12402394
    Abstract: A semiconductor structure includes a first fin structure and a second fin structure, a first dielectric layer disposed over the first fin structure, a second dielectric layer disposed over the second fin structure, a first gate electrode disposed over the first dielectric layer, and a second gate electrode disposed over the second dielectric layer. A thickness of the first dielectric layer and a thickness of the second dielectric layer are equal. The second fin structure includes an outer region and an inner region, and a Ge concentration in the outer portion is less than Ge concentration in the inner portion.
    Type: Grant
    Filed: October 23, 2023
    Date of Patent: August 26, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: I-Ming Chang, Chung-Liang Cheng, Hsiang-Pi Chang, Hung-Chang Sun, Yao-Sheng Huang, Yu-Wei Lu, Fang-Wei Lee, Ziwei Fang, Huang-Lin Chao
  • Patent number: 12389619
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes forming semiconductor device structure includes a gate stack wrapping around a plurality of nanowire structures. The gate stack includes a first portion above the plurality of nanowire structures and second portions between the nanowire structures. The semiconductor device structure further includes a gate spacer layer along a sidewall of the first portion of the gate stack, and a plurality of inner spacer layers along sidewalls of the second portions of the gate stack. The gate spacer layer has a first carbon concentration, the inner spacer layers have a second carbon concentration, and the second carbon concentration is lower than the first carbon concentration.
    Type: Grant
    Filed: March 26, 2024
    Date of Patent: August 12, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Han-Yu Lin, Chansyun David Yang, Fang-Wei Lee, Tze-Chung Lin, Li-Te Lin, Pinyen Lin
  • Patent number: 12376337
    Abstract: The present disclosure describes a method to form a semiconductor device with air inner spacers. The method includes forming a semiconductor structure on a first side of a substrate. The semiconductor structure includes a fin structure having multiple semiconductor layers on the substrate, an epitaxial structure on the substrate and in contact with the multiple semiconductor layers, a gate structure wrapped around the multiple semiconductor layers, and an inner spacer structure between the gate structure and the epitaxial structure. The method further includes removing a portion of the substrate from a second side of the substrate to expose the epitaxial structure and the inner spacer structure, forming an oxide layer on the epitaxial structure on the second side of the substrate, and removing a portion of the inner spacer structure to form an opening. The second side is opposite to the first side of the substrate.
    Type: Grant
    Filed: September 10, 2021
    Date of Patent: July 29, 2025
    Inventors: Fo-Ju Lin, Fang-Wei Lee, Chih-Long Chiang, Li-Te Lin, Pinyen Lin
  • Publication number: 20250210372
    Abstract: A method for manufacturing a semiconductor device includes: forming a feature in a dielectric layer disposed on a semiconductor substrate, the dielectric layer including silicon oxide, the feature extending downwardly from a top surface of the dielectric layer and including silicon, a nitride compound, a low-k dielectric material other than silicon oxide, or combinations thereof; and selectively etching the dielectric layer using an etchant composition to form a trench extending downwardly from the top surface of the dielectric layer, the etchant composition including a hydrogen halide and a nitrogen-containing compound represented by Formula (A) of wherein R1, R2, R3 are each independently hydrogen, methyl, or ethyl.
    Type: Application
    Filed: March 13, 2025
    Publication date: June 26, 2025
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chia-Chien KUANG, Fang-Wei LEE, Meng-Huan JAO, Huan-Chieh SU
  • Patent number: 12336252
    Abstract: A method for forming a semiconductor structure includes forming a fin on a semiconductor substrate. The fin includes channel layers and sacrificial layers stacked one on top of the other in an alternating fashion. The method also includes removing a portion of the fin to form a first opening and expose vertical sidewalls of the channel layers and the sacrificial layers, epitaxially growing a source/drain feature in the first opening from the exposed vertical sidewalls of the channel layers and the sacrificial layers, removing another portion of the fin to form a second opening to expose a vertical sidewall of the source/drain feature, depositing a dielectric layer in the second opening to cover the exposed vertical sidewall of the source/drain feature, and replacing the sacrificial layers with a metal gate structure in the second opening. The dielectric layer separates the source/drain feature from contacting the metal gate structure.
    Type: Grant
    Filed: December 15, 2022
    Date of Patent: June 17, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Han-Yu Lin, Chansyun David Yang, Tze-Chung Lin, Fang-Wei Lee, Fo-Ju Lin, Li-Te Lin, Pinyen Lin
  • Patent number: 12334435
    Abstract: In some embodiments, the present disclosure relates to an integrated circuit device. A transistor structure includes a gate electrode separated from a substrate by a gate dielectric and a pair of source/drain regions disposed within the substrate on opposite sides of the gate electrode. A lower conductive plug is disposed through a lower inter-layer dielectric (ILD) layer and contacting a first source/drain region. A capping layer is disposed directly on the lower conductive plug. An upper inter-layer dielectric (ILD) layer is disposed over the capping layer and the lower ILD layer. An upper conductive plug is disposed through the upper ILD layer and directly on the capping layer.
    Type: Grant
    Filed: April 30, 2024
    Date of Patent: June 17, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Cheng-Wei Chang, Sung-Li Wang, Yi-Ying Liu, Chia-Hung Chu, Fang-Wei Lee
  • Publication number: 20250185346
    Abstract: A method includes forming a semiconductor fin protruding from a substrate and depositing a dielectric layer over the substrate. The dielectric layer has a first portion deposited on a first sidewall of the semiconductor fin and a second portion deposited on the second sidewall of the semiconductor fin. The method further includes implanting impurities into the first and second portions of the dielectric layer. The impurities reach a first depth in the first portion of the dielectric layer and a second depth in the second portion of the dielectric layer. The first depth is smaller than the second depth. The method further includes recessing the dielectric layer to expose the first and second sidewalls of the semiconductor fin.
    Type: Application
    Filed: February 5, 2025
    Publication date: June 5, 2025
    Inventors: Han-Yu Lin, Akira Mineji, Chao-Hsien Huang, Pinyen Lin, Yi-Ruei Jhan, Fang-Wei Lee, Tze-Chung Lin, Li-Te Lin