Patents by Inventor First Solar, Inc.

First Solar, Inc. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140000649
    Abstract: A cleaning system and method for cleaning substrates having at least one semiconductor material thereon, which includes a transporting conveyor, an acid bath module and a hanging conveyor for suspending acid resistant blocks in the spaces between substrates as they are transported through the cleaning system. The acid resistant blocks shield the semiconductor materials from acid contact while a lower portion of the substrate is submerged in the acid cleaning solution.
    Type: Application
    Filed: December 19, 2012
    Publication date: January 2, 2014
    Applicant: First Solar, Inc.
    Inventor: First Solar, Inc.
  • Publication number: 20130306140
    Abstract: A system and method for applying an electrical bias to a photovoltaic device in a temperature control chamber, in which the temperature of the photovoltaic device is controlled according to a temperature profile. The temperature profile may include at least one hot phase and at least one cool phase.
    Type: Application
    Filed: March 15, 2013
    Publication date: November 21, 2013
    Applicant: FIRST SOLAR,INC
    Inventor: FIRST SOLAR, INC.
  • Publication number: 20130213814
    Abstract: A method for forming a defect marker on a thin film of a photovoltaic device by plating to detect pinholes and/or electrical shunts during device fabrication is disclosed. Also disclosed is a system for implementing such a method.
    Type: Application
    Filed: February 13, 2013
    Publication date: August 22, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: First Solar, Inc.
  • Publication number: 20130206065
    Abstract: Infrared detection is used to monitor the temperature within a vapor transport deposition processing chamber. Changes in temperature that occur when a substrate passes an infrared detector are detected and used to precisely locate a position of the substrate within the chamber. Position correction of the substrate can also be implemented.
    Type: Application
    Filed: February 11, 2013
    Publication date: August 15, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: FIRST SOLAR, INC.
  • Publication number: 20130206738
    Abstract: Real time monitoring and detection of the depths of laser scribes used during pulsed laser ablation processes. During a laser scribing process, sensors are used to determine in real time an amount of ablated material from a substrate undergoing the process. Laser scribing can be terminated when the amount of ablated material as detected by the sensors corresponds to a desired scribe depth.
    Type: Application
    Filed: February 7, 2013
    Publication date: August 15, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: FIRST SOLAR, INC.
  • Publication number: 20130203202
    Abstract: vapor transport deposition system and method that includes a vaporizer and distributor unit and at least one auxiliary process unit for integrating thin-film layer deposition with one or more pre- or post-deposition processes.
    Type: Application
    Filed: January 30, 2013
    Publication date: August 8, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: FIRST SOLAR, INC.
  • Publication number: 20130200234
    Abstract: Disclosed are photovoltaic module mounting assemblies with mounting clamps for connecting multiple photovoltaic modules into a photovoltaic array. One embodiment of the mounting assembly includes mounting clamps that are positioned on the mounting assembly parallel to the scribe lines of the module. Another embodiment of the mounting assembly uses mounting clamps that are configured to hold a portion of the module at a predetermined distance away from the photovoltaic cells of the module.
    Type: Application
    Filed: February 5, 2013
    Publication date: August 8, 2013
    Applicant: First Solar, Inc.
    Inventor: First Solar, Inc.
  • Publication number: 20130193297
    Abstract: Described herein is a mounting system and slider clips that support simplified installation of photovoltaic structures. The mounting system comprises a support structure which can be mounted to support columns via an optional tilt table. The support structure comprises a plurality of parallel spaced beams and a plurality of parallel spaced rails that are mounted approximately perpendicular to the beams. Disclosed embodiments describe a collapsible support structure in which the rails are pivotally mounted to the beams. Rails are preassembled with prefabricated slider clips for holding edge portions of the photovoltaic structures. Rails can also be integrally formed with slider clips. Described herein are also methods of installing one or more photovoltaic structures using the mounting system and methods for manufacturing slider clips and a photovoltaic structure mounting system.
    Type: Application
    Filed: March 11, 2013
    Publication date: August 1, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: FIRST SOLAR, INC.
  • Publication number: 20130196466
    Abstract: A method and apparatus for manufacturing a multi-layered structure includes forming a crystalline layer of a material by depositing an amorphous layer of the material on a heated substrate.
    Type: Application
    Filed: January 30, 2013
    Publication date: August 1, 2013
    Applicant: FIRST SOLAR, INC
    Inventor: FIRST SOLAR, INC
  • Publication number: 20130189635
    Abstract: A method and apparatus for heat treating a photovoltaic device. The apparatus includes a heating module, a processing module, and a cooling module in which the operating temperatures of the modules may be controlled separately. The heating module is configured to pre-heat a substrate and stabilize the substrate at the desired target temperature, the processing module is configured to thermally process the substrate, and the cooling module is configured for post-treatment cooling of the substrate.
    Type: Application
    Filed: January 23, 2013
    Publication date: July 25, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: FIRST SOLAR, INC.
  • Publication number: 20130186453
    Abstract: Described herein is a photovoltaic module and method of manufacturing a photovoltaic module to isolate potentially stress-damaged portions of cells from non-stress-damaged portions thereof. The module has a plurality of columnar photovoltaic cells, and at least one isolation scribe at a first edge of an active area of the photovoltaic module and extending across a photovoltaic cell in a direction perpendicular to a length of the columnar cells, where the at least one isolation scribe is deep enough to electrically isolate portions of the photovoltaic cell on opposite sides of the at least one isolation scribe.
    Type: Application
    Filed: December 13, 2012
    Publication date: July 25, 2013
    Applicant: FIRST SOLAR, INC
    Inventor: FIRST SOLAR, INC
  • Publication number: 20130180568
    Abstract: A support system for a solar panel includes a triangular truss with connection points for mounting a photovoltaic module, and a cradle structure that supports the triangular truss and is connected to at least two side supports of the triangular truss. The cradle structure may be driven for rotation about an axis for tracking the sun and several cradle structures can be linked together for tracking movement using a buried linkage system. The truss may also be foldable for ease of transportation and storage.
    Type: Application
    Filed: March 4, 2013
    Publication date: July 18, 2013
    Applicant: First Solar, Inc.
    Inventor: First Solar, Inc.
  • Publication number: 20130183794
    Abstract: A method and system for controlling the amount of a second material incorporated into a first material by controlling the amount of a third material which can interact with the second material.
    Type: Application
    Filed: January 11, 2013
    Publication date: July 18, 2013
    Applicant: First Solar, Inc.
    Inventor: First Solar, Inc.
  • Publication number: 20130180579
    Abstract: A photovoltaic device having an absorber multilayer and methods of manufacturing the same are described. The absorber multilayer, which is formed adjacent to a window layer, may include a doped first cadmium telluride layer which contains a first dopant and an intrinsic second cadmium telluride layer. The absorber multilayer may further include at least a third cadmium telluride layer formed adjacent to a back contact. The at least third cadmium telluride layer may include doped or intrinsic cadmium telluride.
    Type: Application
    Filed: January 17, 2013
    Publication date: July 18, 2013
    Applicant: FIRST SOLAR, INC
    Inventor: FIRST SOLAR, INC
  • Publication number: 20130153031
    Abstract: A photovoltaic device comprising a substrate which has a porous first surface and a transparent conductive oxide layer located on a second surface opposite the first surface. A method of manufacturing the device is also described.
    Type: Application
    Filed: December 18, 2012
    Publication date: June 20, 2013
    Applicant: FIRST SOLAR, INC
    Inventor: FIRST SOLAR, INC
  • Publication number: 20130155168
    Abstract: Disclosed embodiments provide laser object marking methods and devices in which multiple slidable mechanisms are used for holding respective laser heads.
    Type: Application
    Filed: December 19, 2012
    Publication date: June 20, 2013
    Inventor: FIRST SOLAR, INC.
  • Publication number: 20130146576
    Abstract: A apparatus and method for manufacturing a photovoltaic module includes components for heating the module and applying an electrical bias to the module to improve photovoltaic module performance and manufacture multiple photovoltaic modules with similar performance.
    Type: Application
    Filed: January 23, 2013
    Publication date: June 13, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: First Solar, Inc.
  • Publication number: 20130143352
    Abstract: A photovoltaic cell can include a dopant in contact with a semiconductor layer.
    Type: Application
    Filed: November 26, 2012
    Publication date: June 6, 2013
    Applicant: First Solar, Inc.
    Inventor: First Solar, Inc.
  • Publication number: 20130125975
    Abstract: Disclosed embodiments include a photovoltaic module including a conductor interface for electrically connecting tabs of internal module wiring with external conductors, where the conductor interface includes retention surfaces for retaining the tabs and external conductors in an electrically connected position. Methods of manufacturing a photovoltaic module are also disclosed.
    Type: Application
    Filed: November 21, 2012
    Publication date: May 23, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: First Solar, Inc.
  • Publication number: 20130130475
    Abstract: An improved feeder system and method for continuous vapor transport deposition that includes at least two vaporizers couple to a common distributor through an improved seal for separately vaporizing and collecting at least any two vaporizable materials for deposition as a material layer on a substrate. Multiple vaporizer provide redundancy and allow for continuous deposition during vaporizer maintenance and repair.
    Type: Application
    Filed: November 7, 2012
    Publication date: May 23, 2013
    Applicant: FIRST SOLAR, INC.
    Inventor: First Solar, Inc.