Patents by Inventor Francois Charleux

Francois Charleux has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250116198
    Abstract: A blade made of a composite material, the blade including a fibrous reinforcement densified by an organic matrix and being provided, in an attachment zone, with a metal element, wherein the reinforcement includes, in at least one region of the attachment zone, a surface textile orientation adapted to the direction of mechanical stresses by having first skin threads that extend in a main mechanical stress direction and that are bonded to second skin threads transverse to the first threads, the first skin threads making up most of the surface area of the region of the attachment zone.
    Type: Application
    Filed: January 27, 2023
    Publication date: April 10, 2025
    Inventors: Pierre-Antoine BOSSAN, François CHARLEUX
  • Patent number: 12270318
    Abstract: A blade made of a composite material, the blade including a fibrous reinforcement densified by an organic matrix and being provided, in an attachment zone, with a metal element, wherein the reinforcement includes, in at least one region of the attachment zone, a surface textile orientation adapted to the direction of mechanical stresses by having first skin threads that extend in a main mechanical stress direction and that are bonded to second skin threads transverse to the first threads, the first skin threads making up most of the surface area of the region of the attachment zone.
    Type: Grant
    Filed: January 27, 2023
    Date of Patent: April 8, 2025
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: Pierre-Antoine Bossan, François Charleux
  • Publication number: 20250108579
    Abstract: A turboprop engine blade or propeller airfoil made of composite material includes a fiber reinforcement densified by a matrix, the blade or propeller airfoil including along a longitudinal direction a root and an aerodynamic profile. The fiber reinforcement includes a fiber preform having a three-dimensional weave with a root preform part located in the root and an aerodynamic profile part located in the aerodynamic profile, the root preform and aerodynamic profile parts being connected to one another by three-dimensional weaving. The root preform part includes two woven skins wound around an insertion element.
    Type: Application
    Filed: April 20, 2023
    Publication date: April 3, 2025
    Inventors: Pierre Jean FAIVRE D'ARCIER, Clément Pierre POSTEC, François CHARLEUX, Mattéo MINERVINO
  • Patent number: 12251890
    Abstract: A method for manufacturing a fibrous preform for a blade or propeller part of a turbomachine, includes at least one fixing base extended by a mounting portion of an aerodynamic profile, the method including the winding of a fibrous texture, obtained by contour weaving, on a substrate of changing section having at least a first region of extra thickness in the shape of the fixing base and a second region in the shape of the mounting portion of the aerodynamic profile.
    Type: Grant
    Filed: October 24, 2022
    Date of Patent: March 18, 2025
    Assignees: SAFRAN AIRCRAFT ENGINES, SAFRAN
    Inventors: François Charleux, Dominique Marie Christian Coupe
  • Publication number: 20240326351
    Abstract: A method for manufacturing a fibrous preform for a blade or propeller part of a turbomachine, includes at least one fixing base extended by a mounting portion of an aerodynamic profile, the method including the winding of a fibrous texture, obtained by contour weaving, on a substrate of changing section having at least a first region of extra thickness in the shape of the fixing base and a second region in the shape of the mounting portion of the aerodynamic profile.
    Type: Application
    Filed: October 24, 2022
    Publication date: October 3, 2024
    Inventors: François CHARLEUX, Dominique Marie Christian COUPE
  • Publication number: 20240191637
    Abstract: An exterior ferrule of an intermediate housing for an aircraft turbine engine, the ferrule made of composite material comprising a downstream annular linking end forming a peripheral groove and intended to receive a complementary linking member provided on one or more nacelle cowls, the ferrule being made from: a first fibrous preform obtained by three-dimensional weaving of yarns and densified by a matrix, the preform defining a drum of the ferrule as well as a structural part of the downstream groove wall; and a second fibrous preform obtained by three-dimensional weaving of yarns and densified by a matrix, the preform defining a base abutting the exterior of the drum defined by the first preform, as well as a structural part of the upstream groove wall.
    Type: Application
    Filed: April 5, 2022
    Publication date: June 13, 2024
    Inventors: Thibaut Vogel, Laurent Jean Baptiste BAROUMES, Francois CHARLEUX, Hervé GRELIN, Azath MOHAMED
  • Publication number: 20240159163
    Abstract: A method for manufacturing a turbomachine component made of composite material includes the step of creating a shaped fibrous preform by three-dimensional weaving of filaments to create a fibrous texture which is wound in several superposed layers onto a mandrel of a profile corresponding to that of the component that is to be manufactured, so as to obtain the fibrous preform of a shape corresponding to that of the component that is to be manufactured, the filaments being divided into warp filaments and weft filaments, the warp filaments being interwoven with the weft filaments in a three-dimensional weave. The method further includes the step of creating a stiffening zone in the fibrous preform, the stiffening zone being formed of at least one layer of warp filaments not interwoven with weft filaments that is interposed between the interwoven warp filaments and weft filaments.
    Type: Application
    Filed: March 16, 2022
    Publication date: May 16, 2024
    Applicant: SAFRAN
    Inventors: François CHARLEUX, Marc-Antoine COLOT
  • Patent number: 11834765
    Abstract: A weaving installation includes a loom that receives a series of strands, and at least one device for measuring the diameter of a strand having a defined number of filaments. The device includes a diaphragm having an external ring forming a support on which a series of strips forming an iris are fixed. The strips are movable and allow a substantially circular space with variable dimensions to be defined at the center of the iris. The diaphragm is configured to adjust the dimensions of the space so as to allow a strand of the loom to pass through it, and to encircle the profile of the strand so as to allow the number of filaments in the strand to be determined.
    Type: Grant
    Filed: August 20, 2020
    Date of Patent: December 5, 2023
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: François Charleux, Steven Gérard Joseph Bienvenu
  • Patent number: 11828184
    Abstract: A composite platform for an aircraft turbine engine fan includes a wall of elongate shape that is configured to extend between two fan blades. The wall has an aerodynamic external face and an internal face on which is disposed a fixing tab configured to be fixed to a fan disc. A method for manufacturing the composite platform includes the steps of: a) producing a preform by three-dimensionally weaving of fibers, b) unbinding some of the fibers of the preform to detach at least one longitudinal layer of fibers from the rest of the preform, c) inserting a metal reinforcement between this layer and the rest of the preform, and d) injecting a resin into the preform so as to form said wall and secure the reinforcement to this wall.
    Type: Grant
    Filed: February 19, 2021
    Date of Patent: November 28, 2023
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: Matteo Minervino, François Charleux, Didier Fromonteil
  • Publication number: 20230102713
    Abstract: A composite platform for an aircraft turbine engine fan includes a wall of elongate shape that is configured to extend between two fan blades. The wall has an aerodynamic external face and an internal face on which is disposed a fixing tab configured to be fixed to a fan disc. A method for manufacturing the composite platform includes the steps of: a) producing a preform by three-dimensionally weaving of fibers, b) unbinding some of the fibers of the preform to detach at least one longitudinal layer of fibers from the rest of the preform, c) inserting a metal reinforcement between this layer and the rest of the preform, and d) injecting a resin into the preform so as to form said wall and secure the reinforcement to this wall.
    Type: Application
    Filed: February 19, 2021
    Publication date: March 30, 2023
    Applicant: SAFRAN AIRCRAFT ENGINES
    Inventors: Matteo MINERVINO, François CHARLEUX, Didier FROMONTEIL
  • Patent number: 11560650
    Abstract: A method of fabricating a fiber structure by multilayer three-dimensional weaving between a plurality of weft yarns and of warp yarns, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness greater than the thickness of the second portion, includes making the first portion using a step of three-dimensionally weaving warp and weft layers in which a fiber fabric is formed in the form of a Mock-Leno weave grid in a core of the first portion together with skins at a surface of the first portion, a weave of the skins being modified locally so as to deflect certain warp yarns from said skins and weave them with the fiber fabric in the form of the Mock-Leno weave grid.
    Type: Grant
    Filed: April 2, 2021
    Date of Patent: January 24, 2023
    Assignees: SAFRAN CERAMICS, ALBANY INTERNATIONAL CORP.
    Inventors: Marie Lefebvre, François Charleux, Dominique Coupe, Brock Gilbertson, Julie-Anne Bouchet
  • Patent number: 11549400
    Abstract: A fibrous texture in the form of a web includes a first portion extending in a longitudinal direction between a proximal part and an intermediate part. One or more layers of warp threads or strands present on the side of an inner face of the fibrous texture include threads or strands of glass fibers, the threads or strands of the other layers of warp threads or strands including threads or strands of carbon fibers. The fibrous texture further includes a second portion extending in the longitudinal direction between the intermediate part and a distal part of the fibrous texture. One or more of the plurality of layers of warp threads or strands present on the side of an outer face of the fibrous texture include threads or strands of glass fibers. The warp threads or strands are continuous over the entire length of the fibrous texture.
    Type: Grant
    Filed: July 18, 2019
    Date of Patent: January 10, 2023
    Assignees: SAFRAN, SAFRAN AIRCRAFT ENGINES
    Inventors: Hervé Grelin, François Charleux, Dominique Marie Christian Coupe
  • Publication number: 20220282408
    Abstract: A weaving installation includes a loom that receives a series of strands, and at least one device for measuring the diameter of a strand having a defined number of filaments. The device includes a diaphragm having an external ring forming a support on which a series of strips forming an iris are fixed. The strips are movable and allow a substantially circular space with variable dimensions to be defined at the center of the iris. The diaphragm is configured to adjust the dimensions of the space so as to allow a strand of the loom to pass through it, and to encircle the profile of the strand so as to allow the number of filaments in the strand to be determined.
    Type: Application
    Filed: August 20, 2020
    Publication date: September 8, 2022
    Applicant: SAFRAN AIRCRAFT ENGINES
    Inventors: François CHARLEUX, Steven Gérard Joseph BIENVENU
  • Patent number: 11261547
    Abstract: A fiber structure includes a plurality of weft layers and a plurality of warp layers interlinked with three-dimensional or multilayer weaving, the fiber structure including at least first and second portions that are adjacent in the warp direction, the first portion presenting thickness in a direction perpendicular to the warp and weft directions that is greater than the thickness of the second portion. The weft layers situated in the core of the first portion of the fiber structure include braids. The weft layers extending on either side of the weft layers including the braids and going as far as the skin of the first portion include yarns or strands, the braids presenting a section greater than the section of the yarns or strands.
    Type: Grant
    Filed: February 9, 2016
    Date of Patent: March 1, 2022
    Assignees: SAFRAN CERAMICS, SAFRAN
    Inventors: Marie Lefebvre, Dominique Coupe, François Charleux
  • Publication number: 20210292938
    Abstract: A strip-shaped fibrous texture has a three-dimensional or multi-layered weaving between a plurality of layers of warp yarns or strands and a plurality of layers of weft yarns or strands extending in the lateral direction. The fibrous texture includes a first section extending along the longitudinal direction from a proximal portion of the texture and in which one or more layers of the plurality of layers of weft yarns or strands consist of a plurality of groups of yarns or strands each including at least one carbon fiber yarn or strand and one glass fiber yarn or strand. The carbon fiber yarn or strand and the glass fiber yarn or strand of each group of yarns being woven together according to the same weaving pattern or weave. The fibrous texture further includes a second section present between the first section and a distal portion of the fibrous texture.
    Type: Application
    Filed: July 18, 2019
    Publication date: September 23, 2021
    Inventors: François CHARLEUX, Dominique Marie Christian COUPE, Hervé GRELIN
  • Publication number: 20210238778
    Abstract: A method of fabricating a fiber structure by multilayer three-dimensional weaving between a plurality of weft yarns and of warp yarns, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness greater than the thickness of the second portion, includes making the first portion using a step of three-dimensionally weaving warp and weft layers in which a fiber fabric is formed in the form of a Mock-Leno weave grid in a core of the first portion together with skins at a surface of the first portion, a weave of the skins being modified locally so as to deflect certain warp yarns from said skins and weave them with the fiber fabric in the form of the Mock-Leno weave grid.
    Type: Application
    Filed: April 2, 2021
    Publication date: August 5, 2021
    Inventors: Marie LEFEBVRE, François CHARLEUX, Dominique COUPE, Brock GILBERTSON, Julie-Anne BOUCHET
  • Publication number: 20210164364
    Abstract: A fibrous texture in the form of a web includes a first portion extending in a longitudinal direction between a proximal part and an intermediate part. One or more layers of warp threads or strands present on the side of an inner face of the fibrous texture include threads or strands of glass fibers, the threads or strands of the other layers of warp threads or strands including threads or strands of carbon fibers. The fibrous texture further includes a second portion extending in the longitudinal direction between the intermediate part and a distal part of the fibrous texture. One or more of the plurality of layers of warp threads or strands present on the side of an outer face of the fibrous texture include threads or strands of glass fibers. The warp threads or strands are continuous over the entire length of the fibrous texture.
    Type: Application
    Filed: July 18, 2019
    Publication date: June 3, 2021
    Inventors: Hervé GRELIN, François CHARLEUX, Dominique Marie Christian COUPE
  • Patent number: 10995431
    Abstract: A fiber structure includes a plurality of weft layers and of warp layers interlinked by multilayer three-dimensional weaving, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness that is greater than the thickness of the second portion, wherein the first portion has at its core at least one fiber fabric obtained by three-dimensional weaving of warp yarns and weft yarns in the form of a Mock Leno weave grid, the at least one fabric being present between two skins present at the surface of the first portion and being linked to the skins by warp yarns belonging to the skins that are locally deflected into the fabric.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: May 4, 2021
    Assignees: ALBANY INTERNATIONAL CORP., SAFRAN CERAMICS
    Inventors: Marie Lefebvre, François Charleux, Dominique Coupe, Brock Gilbertson, Julie-Anne Bouchet
  • Publication number: 20200378042
    Abstract: A fiber structure includes a plurality of weft layers and of warp layers interlinked by multilayer three-dimensional weaving, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness that is greater than the thickness of the second portion, wherein the first portion has at its core at least one fiber fabric obtained by three-dimensional weaving of warp yarns and weft yarns in the form of a Mock Leno weave grid, the at least one fabric being present between two skins present at the surface of the first portion and being linked to the skins by warp yarns belonging to the skins that are locally deflected into the fabric.
    Type: Application
    Filed: November 9, 2018
    Publication date: December 3, 2020
    Inventors: Marie LEFEBVRE, François CHARLEUX, Dominique COUPE, Brock GILBERTSON, Julie-Anne BOUCHET
  • Patent number: 10781708
    Abstract: A composite material guide vane for a gas turbine engine, the composite material including fiber reinforcement densified by a matrix, the fiber reinforcement being formed as a single piece by three-dimensional weaving and including an airfoil and at least two fastener flanges extending from a radial end of the vane towards opposite side faces of the airfoil, the fastener flanges being axially offset from each other.
    Type: Grant
    Filed: August 18, 2015
    Date of Patent: September 22, 2020
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: Matthieu Gimat, François Charleux, Sébastien Marin, Gwenael Marion