Patents by Inventor Francois Charleux

Francois Charleux has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170276005
    Abstract: A composite material guide vane for a gas turbine engine, the composite material including fiber reinforcement densified by a matrix, the fiber reinforcement being formed as a single piece by three-dimensional weaving and including an airfoil and at least two fastener flanges extending from a radial end of the vane towards opposite side faces of the airfoil, the fastener flanges being axially offset from each other.
    Type: Application
    Filed: August 18, 2015
    Publication date: September 28, 2017
    Inventors: Matthieu GIMAT, François CHARLEUX, Sébastien MARIN, Gwenael MARION
  • Publication number: 20160186691
    Abstract: A thermostructural composite material part including carbon or ceramic fiber reinforcement densified by a matrix having at least one thin portion in which: the thickness of the part is less than 2 mm, or indeed less than 1 mm; the fiber reinforcement is made as a single thickness of multilayer fabric made of spread yarns having a weight of not less than 200 tex; the fiber volume ratio lies in the range 25% to 45%; and the ratio between the number of layers of the multilayer fabric and the thickness in millimeters of the part is not less than four.
    Type: Application
    Filed: March 7, 2016
    Publication date: June 30, 2016
    Inventors: François CHARLEUX, Dominique COUPE, Eric PHILIPPE
  • Patent number: 9309159
    Abstract: A thermostructural composite material part including carbon or ceramic fiber reinforcement densified by a matrix having at least one thin portion in which: the thickness of the part is less than 2 mm, or indeed less than 1 mm; the fiber reinforcement is made as a single thickness of multilayer fabric made of spread yarns having a weight of not less than 200 tex; the fiber volume ratio lies in the range 25% to 45%; and the ratio between the number of layers of the multilayer fabric and the thickness in millimeters of the part is not less than four.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: April 12, 2016
    Assignee: HERAKLES
    Inventors: François Charleux, Dominique Coupe, Eric Philippe
  • Publication number: 20150361612
    Abstract: A method of fabricating a curved cellular structure includes making an expandable fiber structure by multilayer weaving between layers of warp yarns and layers of weft yarns, the structure having zones of non-interlinking extending in the thickness of the structure, the non-interlinking zones spaced apart from one another by portions of interlinking between layers of weft yarns, the portions of interlinking offset by one or more weft yarns in a direction parallel to the direction of the layers of weft yarns between each series of these planes; impregnating the fiber structure with a resin; expanding the fiber structure on support tooling to form a cell in the fiber structure at each zone of non-interlinking, the tooling also presenting a curved shape corresponding to the shape of the cellular structure that is to be fabricated; and polymerizing the resin of the fiber structure to form a curved cellular structure.
    Type: Application
    Filed: January 29, 2014
    Publication date: December 17, 2015
    Inventors: Stéphanie FOUQUET, Sébastien JIMENEZ, Eric PHILIPPE, François CHARLEUX
  • Publication number: 20150082589
    Abstract: A method of fabricating a composite material part comprises fiber reinforcement densified by a matrix. The method comprises the following steps: making a fiber fabric by weaving yarns having an initial mean fiber percentage; and densifying the fiber fabric with a matrix. The fiber fabric is subjected, prior to densification, to one or more jets of water under pressure so as to reduce the mean fiber percentage in the fabric to a value lying in the range 20% to 45%.
    Type: Application
    Filed: April 11, 2013
    Publication date: March 26, 2015
    Inventors: Arnaud Fillion, Eric Philippe, Francois Charleux, Eric Bouillon
  • Patent number: 8685868
    Abstract: A reinforcing fiber structure woven as a single piece for fabricating a composite material part, the fiber structure having an internal portion or core (72), and a portion adjacent to an outside surface of the structure, or skin (74, 76), and the fiber structure being formed by a three-dimensional weaving in its core using at least one weave selected from an interlock weave and a multilayer weave, and by weaving at its skin with a weave of satin type that is different from the weave in the core the weaving at the skin being of the multilayer type or of the two-dimensional type.
    Type: Grant
    Filed: June 21, 2006
    Date of Patent: April 1, 2014
    Assignees: SNECMA, SNECMA Propulsion Solide
    Inventors: Eric Bouillon, Francois Charleux, Dominique Coupe, Bruno Dambrine, Jean Noel Mahieu
  • Patent number: 8615877
    Abstract: A fiber preform is obtained by conforming panels of fiber texture on a former having a surface that reproduces the shape desired for a surface of the nozzle or the nozzle divergent section that is to be made. The panels are bonded together via their mutually contacting edges. A consolidated fiber reinforcement is formed by shaping the fiber preform impregnated with a consolidation composition including a resin. The shaping of the fiber preform is performed between the former and a jacket applied against the impregnated fiber preform so as the consolidated fiber reinforcement has a fiber volume percentage of at least 35%, and a thickness of less than 5 mm over at least a major fraction of its axial dimension. The densification of the fiber reinforcement is continued by chemical vapor infiltration after pyrolyzing the resin so that once densified, a part is obtained that has practically the shape and the wall thickness of the nozzle or the nozzle divergent section that is to be made.
    Type: Grant
    Filed: July 13, 2009
    Date of Patent: December 31, 2013
    Assignee: Snecma Propulsion Solide
    Inventors: François Charleux, Jean-Marie Parenteau, Bernard Delperier
  • Patent number: 8426326
    Abstract: A fiber reinforcing texture woven as a single part for fabricating a composite material part having an inner portion, or core, made by three-dimensional weaving with yarns made up from discontinuous fibers, and a portion adjacent to an outside surface, or skin, made by weaving with yarns made up from continuous filaments.
    Type: Grant
    Filed: June 12, 2012
    Date of Patent: April 23, 2013
    Assignee: Snecma Propulsion Solide
    Inventors: Eric Bouillon, François Charleux, Caroline Louchet-Pouillerie, Rémi Bouvier, Dominique Coupe
  • Publication number: 20120301691
    Abstract: A thermostructural composite material part including carbon or ceramic fiber reinforcement densified by a matrix having at least one thin portion in which: the thickness of the part is less than 2 mm, or indeed less than 1 mm; the fiber reinforcement is made as a single thickness of multilayer fabric made of spread yarns having a weight of not less than 200 tex; the fiber volume ratio lies in the range 25% to 45%; and the ratio between the number of layers of the multilayer fabric and the thickness in millimeters of the part is not less than four.
    Type: Application
    Filed: October 26, 2010
    Publication date: November 29, 2012
    Inventors: François Charleux, Dominique Coupe, Eric Philippe
  • Publication number: 20120258641
    Abstract: A fiber reinforcing texture woven as a single part for fabricating a composite material part having an inner portion, or core, made by three-dimensional weaving with yarns made up from discontinuous fibers, and a portion adjacent to an outside surface, or skin, made by weaving with yarns made up from continuous filaments.
    Type: Application
    Filed: June 12, 2012
    Publication date: October 11, 2012
    Applicant: SNECMA PROPULSION SOLIDE
    Inventors: Eric Bouillon, François Charleux, Caroline Louchet-Pouillerie, Rémi Bouvier, Dominique Coupe
  • Patent number: 8263504
    Abstract: A fiber reinforcing texture (10) woven as a single part for fabricating a composite material part having an inner portion (12), or core, made by three-dimensional weaving with yarns made up from discontinuous fibers, and a portion (14, 16) adjacent to an outside surface, or skin, made by weaving with yarns made up from continuous filaments.
    Type: Grant
    Filed: June 20, 2007
    Date of Patent: September 11, 2012
    Assignee: Snecma Propulsion Solide
    Inventors: Eric Bouillon, François Charleux, Caroline Louchet-Pouillerie, Rémi Bouvier, Dominique Coupe
  • Patent number: 8153539
    Abstract: A reinforcing fiber texture for a composite material part is made by multi-layer three-dimensional weaving with a satin type weave or a multiple satin type weave. The texture comprises at least three layers of weft yarns T interlaced by warp yarns C, each warp yarn taking hold in alternation of one weft yarn in n from a first layer of weft yarns and of one weft yarn in n of a second layer of weft yarns adjacent to the first, the number n being an integer not less than 3. The paths of the warp yarns are similar and they are offset in the warp direction.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: April 10, 2012
    Assignee: Snecma Propulsion Solide
    Inventors: Dominique Coupe, François Charleux, Jean-Philippe Richard
  • Publication number: 20110121109
    Abstract: A fiber preform obtained by conforming panels of fiber texture on a former having a surface that reproduces the shape desired for a surface of the nozzle or the nozzle divergent section that is to be made, and by bonding the panels together via their mutually contacting edges, and consolidated fiber reinforcement is formed by shaping the fiber preform impregnated with a consolidation composition comprising a resin, shaping being performed between the former and a jacket applied against the impregnated fiber preform so as to obtain consolidated fiber reinforcement having a fiber volume percentage of at least 35%, and having a thickness of no more than 5 mm over at least a major fraction of its axial dimension. The densification of the fiber reinforcement is continued by chemical vapor infiltration after pyrolyzing the resin so that once densified a part is obtained that has practically the shape and the wall thickness of the nozzle or the nozzle divergent section that is to be made.
    Type: Application
    Filed: July 13, 2009
    Publication date: May 26, 2011
    Applicant: SNECMA Propulsion Solide
    Inventors: Francois Charleux, Jean-Marie Parenteau, Bernard Delperier
  • Publication number: 20100144227
    Abstract: A woven fibrous structure embodied in one piece, used for producing a composite material part and comprising an internal part or a core (72) and a part adjacent to the external surface thereof or a skin (74, 76), is formed by three-dimensional core weaving with at least one weave selected from interlock and multilayer weaves and by skin weaving with a weave which differs from the core weave and selected from a multilayer weave and a two-dimensional weave. It can be also formed by three-dimensional weaving with at least one core interlock weave (72) and weaving with a fabric-, satin or skin twill-type weave, wherein skin weaving is of a multilayer or two-dimensional type.
    Type: Application
    Filed: June 21, 2006
    Publication date: June 10, 2010
    Applicants: SNECMA, SNECMA PROPULSION SOLIDE
    Inventors: Dominique Coupe, Bruno Dambrine, Jean Noel Mahieu, Eric Bouillon, Francois Charleux
  • Publication number: 20090280707
    Abstract: A fiber reinforcing texture (10) woven as a single part for fabricating a composite material part having an inner portion (12), or core, made by three-dimensional weaving with yarns made up from discontinuous fibers, and a portion (14, 16) adjacent to an outside surface, or skin, made by weaving with yarns made up from continuous filaments.
    Type: Application
    Filed: June 20, 2007
    Publication date: November 12, 2009
    Applicant: SNECMA PROPULSION SOLIDE
    Inventors: Eric Bouillon, François Charleux, Caroline Louchet-Pouillerie, Rémi Bouvier, Dominique Coupe
  • Publication number: 20090186547
    Abstract: A reinforcing fiber texture for a composite material part is made by multi-layer three-dimensional weaving with a satin type weave or a multiple satin type weave. The texture comprises at least three layers of weft yarns T interlaced by warp yarns C, each warp yarn taking hold in alternation of one weft yarn in n from a first layer of weft yarns and of one weft yarn in n of a second layer of weft yarns adjacent to the first, the number n being an integer not less than 3. The paths of the warp yarns are similar and they are offset in the warp direction.
    Type: Application
    Filed: December 19, 2008
    Publication date: July 23, 2009
    Applicant: SNECMA PROPULSION SOLIDE
    Inventors: Dominique Coupe, Francois Charleux, Jean-Philippe Richard