Patents by Inventor Francois M. Casati

Francois M. Casati has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8318828
    Abstract: Polyether polyols are initiated with 1,3- or 1,4-bis(aminomethyl)cyclohexanes. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: November 27, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Timothy A. Morley, Francois M. Casati, Adrian J. Birch
  • Patent number: 8318829
    Abstract: Polyether polyols are initiated with methylene bis(cyclohexylamines). The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: November 27, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Timothy A. Morley, Francois M. Casati, Adrian J. Birch
  • Patent number: 8318826
    Abstract: Polyether polyols are initiated with orthocyclohexanediamines such as 1,2-diaminocyclohexane. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: November 27, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Timothy A. Morley, Francois M. Casati, Adrian J. Birch, David A. Babb, Charles A. Martin, II
  • Patent number: 8236866
    Abstract: A high resilience (HR) polyurethane foam comprising the reaction product of (1) at least one polyisocyanate comprising at least about 5 weight percent of at least one methylene diphenyl diisocyanate isomer, derivative or a combination thereof and (2) an admixture of at least one natural oil based polyol and at least one additional polyol which is not a natural oil based polyol, wherein the admixture comprises at least about 10 weight percent natural oil based polyol and at least about 40 weight percent additional polyol having an equivalent weight of at least about 1700 Daltons; and the foam has a resiliency indicated by a ball rebound of at least 40 percent as measured according to the procedures of ASTM D 3574, Test H.
    Type: Grant
    Filed: May 7, 2008
    Date of Patent: August 7, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Francois M. Casati, Jean-Marie Sonney
  • Publication number: 20120172470
    Abstract: Polyether polyols are initiated 1,3- and/or 1,4-bis(aminomethyl)cyclohexane) and with either or both of a methylene bis(cyclohexylamine) compound and a cyclohexanediamine compound. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times.
    Type: Application
    Filed: September 21, 2010
    Publication date: July 5, 2012
    Inventors: Timothy A. Morley, Francois M. Casati, Adrian J. Birch, Phillip S. Athey, Hans Kramer
  • Patent number: 8193257
    Abstract: Polyether polyols are initiated with aminocyclohexanealkylamines such as isophoronediamine and 1,8-diaminop-menthane. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: June 5, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Timothy A. Morley, Francois M. Casati, Adrian J. Birch, David A. Babb, Charles A. Martin, II
  • Publication number: 20120129964
    Abstract: Polyether polyols are initiated with aminocyclohexanealkylamines such as isophoronediamine and 1,8-diamino-p-menthane. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times.
    Type: Application
    Filed: February 1, 2012
    Publication date: May 24, 2012
    Inventors: Timothy A. Morley, Francois M. Casati, Adrian J. Birch, David A. Babb, Charles A. Martin, II
  • Publication number: 20120123005
    Abstract: The embodiments of the present invention provide for polyurethane foams that include renewable resources while keeping desired properties of the polyurethane product. For example, described herein, according to embodiments of the invention, are polyurethane foams that have a high concentration of renewable resources while retaining favorable airflow, tensile strength, tear resistance, elongation, indentation force deflection, and/or resilience. These foams may also posses improved yellowing resistance and improved water absorption rates.
    Type: Application
    Filed: July 22, 2010
    Publication date: May 17, 2012
    Applicants: Dow Brasil Sudeste Industrial Ltda., Dow Global Technologies LLC, DOW BRAZIL S.A.
    Inventors: Bruno Cesar Motta, Marcos Franca, Vinicius Serves, Paul Cookson, Imran Munshi, Francois M. Casati
  • Publication number: 20120028064
    Abstract: Polymer powders comprising in copolymerized form a) one or more vinyl aromatic comonomers, b) one or more 1,3-diene comonomers, c) from 0.1 to 15 percent, based on the total comonomer weight, of one or more comonomers selected from the group consisting of ethylenically unsaturated mono- and dicarboxylic acids and their salts, wherein at least 75 percent of the total number of carboxylic groups present in the polymer are located at the surface of the polymer particles in the powder and at least 75 percent of the carboxylic groups located at the surface of the polymer particles in powder are present in their salt form, and d) from 0 to 40 percent, based on the total comonomer weight, of one or more additional comonomers have an excellent redispersibility in water.
    Type: Application
    Filed: July 29, 2010
    Publication date: February 2, 2012
    Inventors: Margarita Perello, Harmut Kühn, Jürgen Dombrowski, Francois M. Casati, Etienne Lazarus, Gerold Lohmüller
  • Publication number: 20120022177
    Abstract: The present invention pertains to non-fugitive amine catalysts wherein the catalyst contains at least one imine and at least one tertiary amine moiety. Such catalysts are suitable for the production of polyurethane products.
    Type: Application
    Filed: October 5, 2011
    Publication date: January 26, 2012
    Applicant: Dow Global Technologies LLC
    Inventors: Ray E. Drumright, Robbyn Prange, Francois M. Casati
  • Publication number: 20110319572
    Abstract: Described is a polyol blend for use in the production of polyurethane products. The polyol blend may include between about 50 and about 99 percent by weight of the polyol blend of at least one HPPO polyether polyol compound having a nominal starter functionality between about 2 and about 8 and a hydroxyl number between about 20 and about 800, and between about 1 and about 50 percent by weight of the polyol blend of at least one autocatalytic polyol.
    Type: Application
    Filed: February 9, 2010
    Publication date: December 29, 2011
    Applicant: Dow Global Technologies LLC
    Inventors: Francois M. Casati, Jean-Marie Sonney
  • Publication number: 20110218264
    Abstract: A modified natural oil made from reacting at least one natural oil or fat comprising at least one ene moiety with at least one of an enophile or dienophile mixture to form at least one modified natural oil, and reacting the at least one modified natural oil which may be used in a variety of processes.
    Type: Application
    Filed: November 16, 2009
    Publication date: September 8, 2011
    Applicants: DOW GLOBAL TECHNOLOGIES LLC, ROHM AND HAAS COMPANY
    Inventors: Francois M. Casati, Pavel L. Shutov, Hanno R. Van der Wal, Paul Cookson, Timothy Morley, Nathan Wilmot, Luis G. Zalamea, Zhizhong Wu, Joseph J. Zupancic, David E. Vietti
  • Publication number: 20110213044
    Abstract: Polystyrene is dispersed into a polyol via a mechanical dispersion process. A stabilizer is present to stabilize the dispersed polymer particles. The stabilizer includes a copolymer of (1) from 10 to 70% by weight of a branched polyol which has a molecular weight of from 4000 to 20,000, from 0.2 to about 1.2 polymerizable ethylenically unsaturated groups per molecule and from about 3 to about 8 hydroxyl groups per molecule with (2) from 30 to 90% by weight of styrene or a mixture of styrene and one or more other low molecular weight monomers.
    Type: Application
    Filed: June 18, 2009
    Publication date: September 1, 2011
    Inventors: Hanno R. Van der wal, Ronald Wevers, Freddy Van Damme, Francois M. Casati, Georges Kanaan, Fernand Pla, Sandrine Hoppe, Bart Noordover
  • Publication number: 20110190408
    Abstract: A process for producing a polyurethane product comprises steps of (a) supplying at least one polyisocyanate (b) supplying at least one polyol composition comprising at least about 5 weight percent based on total weight of polyols of at least one natural oil based polyol (b1) having a hydroxyl number of at most about 300 and a viscosity below about 10000 mPa·os; and (c) exposing the polyisocyanate and the polyol composition to reaction conditions such that urethane bonds are formed, wherein reaction conditions include the presence of at least one bismuth catalyst. Use of bismuth catalysts is particularly applicable to preparation of open celled, flexible polyurethane foams using polyols made from renewable resources, optionally with other polyols. The invention includes foams made by the process, including viscoelastic foams, preferably having a velvet feel.
    Type: Application
    Filed: August 26, 2008
    Publication date: August 4, 2011
    Applicant: Dow Global Technologies Inc.
    Inventors: Francois M. Casati, Jean-Marie Sonney, Herve Wuilay
  • Publication number: 20110105634
    Abstract: The embodiments of the present invention provide for viscoelastic polyurethane foams made in the presence of a bismuth comprising catalyst. The viscoelastic polyurethane foam may be the reaction product of a reaction mixture including at least one polyol and at least one isocyanate, wherein the at least one polyol and the at least one isocyanate are reacted in the presence of at least one bismuth comprising catalyst, and wherein the viscoelastic polyurethane foam has a density of less than 100 kg/m3 and a resilience of less than about 25%.
    Type: Application
    Filed: August 26, 2008
    Publication date: May 5, 2011
    Applicant: Dow Global Technologies Inc.
    Inventors: Paul Cookson, Francois M. Casati, Christopher Noakes
  • Publication number: 20110086215
    Abstract: A polyol prepolymer having at least one urethane group is disclosed. The polyol preopolymer is a reaction product of at least one isocyanate and a polyol blend, where the polyol blend includes at least one conventional petroleum-based polyol and at least one natural oil based polyol. The polyol prepolymer may be used in producing flexible polyurethane foams.
    Type: Application
    Filed: June 11, 2009
    Publication date: April 14, 2011
    Inventors: Francois M. Casati, Imran Munshi
  • Publication number: 20110077314
    Abstract: Polyether polyols are initiated with 1,3- or 1,4-bis(aminomethyl)cyclohexanes. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times.
    Type: Application
    Filed: June 5, 2009
    Publication date: March 31, 2011
    Inventors: Timothy A. Morley, Francois M. Casati, Adrian J. Birch
  • Publication number: 20110054060
    Abstract: A natural oil based polyol blend is provided. The blend includes a first natural oil based polyol comprising is the reaction product of a first monomer and a first initiator, and where the first monomer is derived from at least one first fatty acid methyl ester. The blend also includes a second natural oil based polyol comprising the reaction product of a second monomer and a second initiator. The second monomer is derived from at least one second fatty acid methyl ester, and at least one of the second monomer and the second initiator is different from the first monomer and the first initiator, respectively. The natural oil based polyol blend may be reacted with an isocyanate to form a foam.
    Type: Application
    Filed: May 7, 2009
    Publication date: March 3, 2011
    Applicant: Dow Global Technologies Inc.
    Inventors: Francois M. Casati, Jean-Marie Sonney
  • Publication number: 20110009515
    Abstract: A storage and shipping stable polyol blend is provided, The polyol blend includes a first and second polyol. The first polyol may be derived from a natural oil, and the second polyol, may be an amine initiated conventional petroleum-based polyol. The mixture of the first and second polyols form a polyol blend having a single continuous phase.
    Type: Application
    Filed: February 24, 2009
    Publication date: January 13, 2011
    Applicant: DOW GLOBAL TECHNOLOGIES INC.
    Inventor: Francois M. Casati
  • Publication number: 20100298458
    Abstract: Polyether polyols are initiated with orthocyclohexanediamines such as 1,2-diaminocyclohexane. The polyols are useful in making rigid polyurethane foams, especially foams for pour-in-place applications, where they give a good combination of low k-factor and short demold times.
    Type: Application
    Filed: January 30, 2008
    Publication date: November 25, 2010
    Inventors: Timothy A. Morley, Francois M. Casati, Adrian J. Birch, David A. Babb, Charles A. Martin, II