Patents by Inventor Frederick J. Karol

Frederick J. Karol has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7754840
    Abstract: The present invention is directed to a bimodal polyethylene comprising ethylene derived units and units derived from at least one of a C4 to C12 olefin; wherein the polyethylene has a density of from 0.940 to 0.970 g/cm3; an I21/I2 of 80 or more; a residual Group 4 metal content of 2.0 ppm or less: a Mw/Mn of from 20 to 60; and wherein the polyethylene comprises a high molecular weight component and a low molecular weight component, the high molecular weight component present from 40 to 60 weight percent based on the total polyethylene, and wherein the bimodal polyethylene has a weight avenge molecular weight Mw of 180,000 a.m.u. or more.
    Type: Grant
    Filed: August 6, 2003
    Date of Patent: July 13, 2010
    Assignee: Univation Technologies, LLC
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Patent number: 6894128
    Abstract: Catalyst compositions and methods useful in polymerization processes utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe. The Group 15 containing metal compound is represented in one embodiment by the formulae: wherein M is a Group 4, 5, or 6 metal; each X is independently a leaving group; y is 0 or 1; n is the oxidation state of M; m is the formal change of the ligand comprising the YZL or YZL? groups; L is a Group 15 or 16 element; L? is a Group 15 or 16 element or Group 14 containing group; Y is a Group 15 element; Z is a Group 15 element; and the other groups are as defined herein.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: May 17, 2005
    Assignee: Univation Technologies, LLC
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Patent number: 6841631
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: January 11, 2005
    Assignee: Univation Technologies, LLC
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20040034179
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Application
    Filed: August 1, 2003
    Publication date: February 19, 2004
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20040030066
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Application
    Filed: August 6, 2003
    Publication date: February 12, 2004
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20040030070
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Application
    Filed: August 5, 2003
    Publication date: February 12, 2004
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20030203809
    Abstract: The present invention relates to a catalyst composition of an activator, a support, a catalyst compound and an ionizing activator and its use in a process for polymerizing olefin(s). The invention is also directed to a method for making the catalyst composition above.
    Type: Application
    Filed: May 7, 2003
    Publication date: October 30, 2003
    Inventors: Sun-Chueh Kao, Jaimes Sher, Parul A. Khokhani, Natarajan Muruganandam, Frederick J. Karol
  • Patent number: 6605563
    Abstract: A polymerization catalyst system and a method for preparing the catalyst system is disclosed. The catalyst system includes a bulky ligand metallocene catalyst compound, preferably containing a single cyclopentadienyl or substituted cyclopentadienyl-type ring system, a Group 13 element containing first modifier, and a cycloalkadiene second modifier. The present invention also provides a process for polymerizing olefin(s) utilizing the catalyst systems described herein.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: August 12, 2003
    Assignee: Univation Technologies, LLC
    Inventors: Sun-Chueh Kao, Jaimes Sher, Frederick J. Karol
  • Publication number: 20030149202
    Abstract: A polymerization catalyst system and a method for preparing the catalyst system is disclosed. The catalyst system includes a bulky ligand metallocene catalyst compound, preferably containing a single cyclopentadienyl or substituted cyclopentadienyl-type ring system, a Group 13 element containing first modifier, and a cycloalkadiene second modifier. The present invention also provides a process for polymerizing olefin(s) utilizing the catalyst systems described herein.
    Type: Application
    Filed: February 6, 2003
    Publication date: August 7, 2003
    Inventors: Sun-Chueh Kao, Jaimes Sher, Frederick J. Karol
  • Patent number: 6566462
    Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a catalyst system comprising an activator, a metallocene and a second metal compound based on bidentate ligands containing heterocycle moieties.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: May 20, 2003
    Assignee: Univation Technologies, LLC
    Inventors: Rex E. Murray, Simon Mawson, John F. Szul, Kersten Anne Erickson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Patent number: 6552137
    Abstract: A polymerization catalyst system and a method for preparing the catalyst system is disclosed. The catalyst system includes a bulky ligand metallocene catalyst compound, preferably containing a single cyclopentadienyl or substituted cyclopentadienyl-type ring system, a Group 13 element containing first modifier, and a cycloalkadiene second modifier. The present invention also provides a process for polymerizing olefin(s) utilizing the catalyst systems described herein.
    Type: Grant
    Filed: November 16, 2000
    Date of Patent: April 22, 2003
    Assignee: Univation Technologies, LLC
    Inventors: Sun-Chueh Kao, Jaimes Sher, Frederick J. Karol
  • Patent number: 6538081
    Abstract: The invention provides a process for reducing the low molecular weight oligomer content of olefin polymers produced by metallocene catalysis wherein at least one organometallic compound is fed continuously into the reactor during polymerization. The organometallic compound has the formula R1nA, wherein A is a Periodic Table Group 12 or 13 element. R1 is the same or different, substituted or unsubstituted, straight or branched chain alkylradical, cyclic hydrocarbyl radical, alkyl-cyclohydrocarbyl radical, aromatic radical or alkoxide radical and n is 2 or 3, to form a polymer product having a content of said compound of at least about 50 weight ppm.
    Type: Grant
    Filed: December 18, 2000
    Date of Patent: March 25, 2003
    Inventors: Natarajan Muruganandam, Xinmin Yang, Frederick J. Karol
  • Patent number: 6534604
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: March 18, 2003
    Assignee: Univation Technologies, LLC
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20020115804
    Abstract: The invention provides a process for reducing the low molecular weight oligomer content of olefin polymers produced by metallocene catalysis wherein at least one organometallic compound is fed continuously into the reactor during polymerization. The organometallic compound has the formula R1nA, wherein A is a Periodic Table Group 12 or 13 element. R1 is the same or different, substituted or unsubstituted, straight or branched chain alkylradical, cyclic hydrocarbyl radical, alkyl-cyclohydrocarbyl radical, aromatic radical or alkoxide radical and n is 2 or 3, to form a polymer product having a content of said compound of at least about 50 weight ppm.
    Type: Application
    Filed: December 18, 2000
    Publication date: August 22, 2002
    Inventors: Natarajan Muruganandam, Xinmin Yang, Frederick J. Karol
  • Publication number: 20020107341
    Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a catalyst system comprising an activator, a metallocene and a second metal compound based on bidentate ligands containing heterocycle moieties.
    Type: Application
    Filed: October 10, 2001
    Publication date: August 8, 2002
    Inventors: Rex E. Murray, Simon Mawson, John F. Szul, Kersten Anne Erickson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20020052453
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Application
    Filed: May 24, 2001
    Publication date: May 2, 2002
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Patent number: 6340730
    Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a catalyst system comprising an activator, a metallocene and a second metal compound based on bidentate ligands containing heterocycle moieties.
    Type: Grant
    Filed: December 6, 1999
    Date of Patent: January 22, 2002
    Assignee: Univation Technologies, LLC
    Inventors: Rex E. Murray, Simon Mawson, John F. Szul, Kersten Anne Erickson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20010047065
    Abstract: The present invention relates to a supported catalyst composition and a method for making the supported catalyst composition and its use in a process for polymerizing olefin(s). In particular, the invention is directed to a method for making a supported catalyst composition by contacting a preformed supported bulky ligand metallocene-type catalyst system with an additional amount of a bulky ligand metallocene-type catalyst compound.
    Type: Application
    Filed: June 3, 1999
    Publication date: November 29, 2001
    Inventors: SUN-CHUEH KAO, FREDERICK J. KAROL
  • Publication number: 20010044508
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Application
    Filed: May 24, 2001
    Publication date: November 22, 2001
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Patent number: RE41897
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: October 26, 2010
    Assignee: Univation Technologies, LLC
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Terry, Simon Mawson, Tae Hoon Kwalk, Frederick J. Karol, David James Schreck