Patents by Inventor Frederick J. Karol

Frederick J. Karol has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4988784
    Abstract: A vanadium-based catalyst is treated with certain phosphorus-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.
    Type: Grant
    Filed: November 29, 1989
    Date of Patent: January 29, 1991
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Sun-Chueh Kao, Frederick J. Karol
  • Patent number: 4988783
    Abstract: An ethylene polymerization catalyst comprising a supported precursor of vanadium trihalide/electron donor complex and alkylaluminum or boron halides, when combined with alkylaluminum cocatalyst and alkyl halide promoter, provides enhanced polymerization and productivity plus superior polyethylene.
    Type: Grant
    Filed: February 2, 1990
    Date of Patent: January 29, 1991
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Debra L. Beran, Kevin J. Cann, Robert J. Jorgensen, Frederick J. Karol, Norma J. Maraschin, Arthur E. Marcinkowsky
  • Patent number: 4983562
    Abstract: A catalyst system comprising:(i) a catalyst precursor, which includes: magnesium; titanium; a halogen, which is chlorine, bromine, or iodine, or a mixture thereof; one or two inside electron donors; and a cerium (IV) compound;(ii) a hydrocarbylaluminum cocatalyst; and(iii) a selectivity control agent wherein the atomic ratio of aluminum to titanium is in the range of about 5 to about 300 and the molar ratio of aluminum to selectivity control agent is in the range of about 0.1 to about 100.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: January 8, 1991
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Kathleen D. Schramm, Frederick J. Karol
  • Patent number: 4942147
    Abstract: In a transition metal catalyst system, the improvement comprising including in the catalyst system an autoacceleration inhibitor, which (i) at about the temperature at which the catalyst system autoaccelerates, decomposes into a poison for the catalyst system; (ii) is present in the catalyst system in an amount sufficient to provide the quantity of poison required to inhibit the autoacceleration of the catalyst system at the autoacceleration temperature; and (iii) is either essentially inert at the normal operating temperature of the catalyst system or will cause substantially less inhibition of the catalyst system at the normal operating temperature than at the autoacceleration temperature.
    Type: Grant
    Filed: May 8, 1989
    Date of Patent: July 17, 1990
    Assignee: Union Carbide Chemicals and Plastics Company, Inc.
    Inventors: Frederick J. Karol, Kao Sun-Chueh, James S. Drage
  • Patent number: 4923938
    Abstract: A vanadium-based catalyst is treated with certain oxygen-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.
    Type: Grant
    Filed: April 14, 1989
    Date of Patent: May 8, 1990
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Sun-Chueh Kao, Kevin J. Cann, Frederick J. Karol, Arthur E. Marcinkowsky, Mark G. Goode, Eugene H. Theobald
  • Patent number: 4918038
    Abstract: A process for the production of an ethylene homopolymer or copolymer comprising passing ethylene with or without at least one alpha-olefin comonomer having 3 or more carbon atoms into contact with a mixed catalyst system, under polymerization conditions, said mixed catalyst system comprising:(a) the reaction product of (i) a vanadium halide having the formula VX.sub.3 wherein X is chlorine, bromine, or iodine and each X is alike or different; (ii) a modifier having the formula BX.sub.3 or AlR.sub.(3-a) X.sub.a and (iii) an electron donor(b) one of the following:(i) a complex having the formula ZrMg.sub.b X.sub.c (ED).sub.d ; or(ii) a vanadium oxy compound having the formula VOX.sub.3, VOX.sub.2, VOX, or VO.sub.2 X wherein X is as defined above, or VO(OR).sub.3(c) a hydrocarbyl aluminum cocatalyst; and(d) a halocarbon promoter having the formula R.sub.e CX.sub.
    Type: Grant
    Filed: October 29, 1987
    Date of Patent: April 17, 1990
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Sari-Beth Samuels, Frederick J. Karol
  • Patent number: 4892853
    Abstract: A vanadium catalyst composition comprising:(i) the reaction product of a vanadium compound and an electron donor, which is a liquid, organic Lewis base in which the vanadium compound is soluble;(ii) a hydrocarbyl aluminum cocatalyst; and(iii) a promoter having the following formula:C.sub.3 (X).sub.a (F).sub.b (H).sub.
    Type: Grant
    Filed: September 30, 1988
    Date of Patent: January 9, 1990
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Kevin J. Cann, Frederick J. Karol, Kiu H. Lee, Arthur E. Marcinkowsky
  • Patent number: 4886771
    Abstract: A vanadium-based catalyst is treated with certain phosphorus-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: December 12, 1989
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Sun-Chueh Kao, Frederick J. Karol
  • Patent number: 4861846
    Abstract: A process for producing copolymers of ethylene and butene-1 wherein the butene-1 comonomer is generated in situ within the polymerization reactor by a separately catalyzed ethylene dimerization reaction.
    Type: Grant
    Filed: March 22, 1985
    Date of Patent: August 29, 1989
    Assignee: Union Carbidae Corporation
    Inventors: Kevin J. Cann, Michael W. Chen, Frederick J. Karol
  • Patent number: 4845067
    Abstract: A vanadium-based catalyst is treated with certain oxygen-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: July 4, 1989
    Assignee: Union Carbide Corporation
    Inventors: Sun-Chueh Kao, Kevin J. Cann, Frederick J. Karol, Arthur E. Marcinkowsky, Mark G. Goode, Eugene H. Theobald
  • Patent number: 4812432
    Abstract: A vanadium catalyst composition comprising:(i) the reaction product of a vanadium trihalide wherein the halogen is chlorine, bromine, or iodine, or mixtures thereof, and an electron donor, which is a liquid, organic Lewis base in which the vanadium trihalide is soluble;(ii) a silica support onto which component (i) is impregnated;(iii) a salt admixed with the silica support, the cation of said salt being selected from the group consisting of Groups I and II of the Periodic Chart of the Atoms;(iv) a halocarbon promoter; and(v) a hydrocarbyl aluminum cocatalyst.
    Type: Grant
    Filed: November 23, 1987
    Date of Patent: March 14, 1989
    Assignee: Union Carbide Corporation
    Inventors: Mary T. Zoeckler, Frederick J. Karol
  • Patent number: 4810761
    Abstract: A vanadium catalyst composition comprising:(i) the reaction product of a vanadium trihalide wherein the halogen is chlorine, bromine, or iodine, or mixtures thereof, and an electron donor, which is a liquid, organic Lewis base in which the vanadium trihalide is soluble;(ii) a silica support onto which component (i) is impregnated;(iii) a salt admixed with the silica support, the cation of said salt being selected from the group consisting of Groups I and II of the Periodic Chart of the Atoms;(v) a halocarbon promoter; and(v) a hydrocarbyl aluminum cocatalyst.
    Type: Grant
    Filed: March 31, 1987
    Date of Patent: March 7, 1989
    Assignee: Union Carbide Corporation
    Inventors: Mary T. Zoeckler, Frederick J. Karol
  • Patent number: 4777315
    Abstract: A process for the trimerization of an olefin selected from the group consisting of ethylene, propylene, 1-butene, and mixtures thereof comprising passing the olefin and carbon dioxide in contact with a catalyst comprising the reaction product of (i) a chromium compound, which will provide active catalytic species under trimerization conditions, and (ii) a hydrocarbyl aluminum hydrolyzed with about 0.7 to about 1.1 moles of water per mole of aluminum compound wherein the aluminum to chromium mole ratio is in the range of up to about 200 to one and the mole ratio of olefin to carbon dioxide is in the range of about 4 to about 3000 moles of olefin per mole of carbon dioxide.
    Type: Grant
    Filed: June 1, 1987
    Date of Patent: October 11, 1988
    Assignee: Union Carbide Corporation
    Inventors: Isaac J. Levine, Frederick J. Karol
  • Patent number: 4755495
    Abstract: A process for activating a titanium or vanadium compound and producing polyethylene comprising (i) dissolving a divalent magnesium halide and a Lewis acid having the formula R.sub.m A1X.sub.n or R.sub.m BX.sub.
    Type: Grant
    Filed: December 15, 1986
    Date of Patent: July 5, 1988
    Assignee: Union Carbide Corporation
    Inventors: Kevin J. Cann, David L. Miles, Frederick J. Karol
  • Patent number: 4719193
    Abstract: Ethylene polymers are obtained in enhanced yield in a process for homopolymerizing ethylene or copolymerizing ethylene with an alpha-olefin having 3 to 8 carbon atoms employing a catalyst system comprising (a) a solid titanium (III)-containing precursor, and (b) an organoaluminum activator, by heating the titanium (III)-containing precursor, prior to activating with the organoaluminum activator, at a temperature of 140.degree.-200.degree. C. for a sufficient time to reduce the electron donor level of the precursor from at least about 20 percent to about 80 percent over the electron donor level achieved by drying to constant weight.
    Type: Grant
    Filed: September 30, 1986
    Date of Patent: January 12, 1988
    Assignee: Union Carbide Corporation
    Inventors: Isaac J. Levine, Frederick J. Karol
  • Patent number: 4684703
    Abstract: A catalyst formed from selected organo aluminum compounds and a precursor composition of the formulaMg.sub.m Ti.sub.l (OR).sub.n X.sub.p [ED].sub.qwhereinED is a selected electron donor compoundm is .gtoreq.0.5 to .ltoreq.56n is 0 or 1p is .gtoreq.6 to .ltoreq.116q is .gtoreq.2 to .ltoreq.85R is a C.sub.1 to C.sub.14, aliphatic or aromatic hydrocarbon radical, or COR' wherein R' is a C.sub.1 to C.sub.14 aliphatic or aromatic hydrocarbon radical, andX is selected from the group consisting of Cl, Br, I, or mixtures thereof, which catalyst is in particulate form and diluted with an inert carrier material; a process for preparing such catalyst; a process for using said catalyst to readily prepare ethylene homopolymer having a density of about .gtoreq.0.958 to .ltoreq.0.972 and a melt flow ratio of .gtoreq.22 to .ltoreq.32 in a low pressure gas phase process at a productivity of .gtoreq.50,000 pounds of polymer per pound of Ti. Novel polymers and molded articles are prepared.
    Type: Grant
    Filed: March 7, 1983
    Date of Patent: August 4, 1987
    Assignee: Union Carbide Corporation
    Inventors: Burkhard E. Wagner, Frederick J. Karol, George L. Goeke, Robert J. Jorgensen, Nils Friis
  • Patent number: 4670526
    Abstract: A process for activating a titanium or vanadium compound and producing polyethylene comprising (i) dissolving a divalent magnesium halide and a Lewis acid having the formula R.sub.m A1X.sub.n or R.sub.m BX.sub.
    Type: Grant
    Filed: February 27, 1986
    Date of Patent: June 2, 1987
    Assignee: Union Carbide Corporation
    Inventors: Kevin J. Cann, David L. Miles, Frederick J. Karol
  • Patent number: 4564660
    Abstract: A method for smoothly and reliably initiating polymerization of ethylene with a supported chromium oxide catalyst, with smaller amounts of catalyst and in substantially shorter periods of time then heretofore required, by adding an alkylaluminum compound and a hydroxyl-containing compound to the reactor of a polymerization reaction system prior to the commencement of polymerization and subjecting said alkylaluminum compound and hydroxyl-containing compound to suitable conditions of temperature and pressure for a time sufficient for said alkylaluminum compound to react completely with the moisture present in said reactor and said hydroxyl-containing compound.
    Type: Grant
    Filed: June 30, 1983
    Date of Patent: January 14, 1986
    Assignee: Union Carbide Corporation
    Inventors: Gary H. Williams, Frederick J. Karol
  • Patent number: 4540758
    Abstract: A process for the polymerization or copolymerization of an olefinically unsaturated monomer which comprises contacting the monomer with a chromium metal catalyst composition which is the product obtained by adsorbing a chromium metal complex which contains allyl hydrocarbon radicals with an inert inorganic oxide support which has --OH groups on its surface and which is free from adsorbed water, said monomer being an olefinically unsaturated monomer other than a polar vinyl monomer.
    Type: Grant
    Filed: September 15, 1975
    Date of Patent: September 10, 1985
    Assignee: Union Carbide Corporation
    Inventors: Robert N. Johnson, Frederick J. Karol
  • Patent number: 4508842
    Abstract: An ethylene polymerization catalyst comprising a supported precursor of vanadium trihalide/electron donor complex and alkylaluminum or boron halides, when combined with alkylaluminum cocatalyst and alkyl halide promoter provides enhanced polymerization and productivity plus superior polyethylene.
    Type: Grant
    Filed: March 29, 1983
    Date of Patent: April 2, 1985
    Assignee: Union Carbide Corporation
    Inventors: Debra L. Beran, Kevin J. Cann, Robert J. Jorgensen, Frederick J. Karol, Norma J. Maraschin, Arthur E. Marcinkowsky