Patents by Inventor Fumitaka Amano

Fumitaka Amano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11935784
    Abstract: A vertical layer stack including a bit-line-level dielectric layer and an etch stop dielectric layer can be formed over an array region. Bit-line trenches are formed through the vertical layer stack. Bit-line-trench fill structures are formed in the bit-line trenches. Each of the bit-line-trench fill structures includes a stack of a bit line and a capping dielectric strip. At least one via-level dielectric layer can be formed over the vertical layer stack. A bit-line-contact via cavity can be formed through the at least one via-level dielectric layer and one of the capping dielectric strips. A bit-line-contact via structure formed in the bit-line-contact via cavity includes a stepped bottom surface including a top surface of one of the bit lines, a sidewall segment of the etch stop dielectric layer, and a segment of a top surface of the etch stop dielectric layer.
    Type: Grant
    Filed: June 11, 2021
    Date of Patent: March 19, 2024
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Fumitaka Amano, Yusuke Osawa, Kensuke Ishikawa, Mitsuteru Mushiga, Motoki Kawasaki, Shinsuke Yada, Masato Miyamoto, Syo Fukata, Takashi Kashimura, Shigehiro Fujino
  • Publication number: 20230403850
    Abstract: A three dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate; memory stack structures vertically extending through the alternating stack; and a backside trench fill structure. The backside trench fill structure includes a backside trench insulating spacer and a backside contact via structure. The backside contact via structure may include a tapered metallic nitride liner and at least one core fill conductive material portion. Alternatively, the backside contact via structure may include a tungsten nitride liner, a metallic nitride liner other than tungsten nitride, and at least one core fill conductive material portion.
    Type: Application
    Filed: June 10, 2022
    Publication date: December 14, 2023
    Inventors: Fumitaka AMANO, Ryo KAMBAYASHI
  • Publication number: 20230402387
    Abstract: A three dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate; memory stack structures vertically extending through the alternating stack; and a backside trench fill structure. The backside trench fill structure includes a backside trench insulating spacer and a backside contact via structure. The backside contact via structure may include a tapered metallic nitride liner and at least one core fill conductive material portion. Alternatively, the backside contact via structure may include a tungsten nitride liner, a metallic nitride liner other than tungsten nitride, and at least one core fill conductive material portion.
    Type: Application
    Filed: June 10, 2022
    Publication date: December 14, 2023
    Inventors: Rahul SHARANGPANI, Raghuveer S. MAKALA, Ryo KAMBAYASHI, Fumitaka AMANO
  • Publication number: 20230361061
    Abstract: Bonding strength and yield can be enhanced by providing a mating pair of a convex bonding surface and a concave bonding surface. The convex bonding surface can be provided by employing a conductive barrier layer having a higher electrochemical potential than copper. The concave bonding surface can be provided by employing a conductive barrier layer having a lower electrochemical potential than copper. Alternatively additionally, a copper material portion in a bonding pad may include at least 10% volume fraction of (200) copper grains to provide high volume expansion toward a mating copper material portion. The mating copper material portion may be formed with at least 95% volume fraction of (111) copper grains to provide high surface diffusivity, or may be formed with at least 10% volume fraction of (200) copper grains to provide high volume expansion.
    Type: Application
    Filed: May 9, 2022
    Publication date: November 9, 2023
    Inventors: Shingo TOTANI, Fumitaka AMANO, Kensuke ISHIKAWA
  • Publication number: 20230361069
    Abstract: A bonded assembly includes a first semiconductor die containing first semiconductor devices and a first bonding pad embedded within a first silicon oxide layer, where the first bonding pad includes a first copper containing portion, a second semiconductor die containing second semiconductor devices and a second bonding pad that is embedded within a second silicon oxide layer and is bonded to the first bonding pad via metal-to-metal bonding, where the second bonding pad includes a second copper containing portion, and at least one metal silicon oxide layer interposed between the first bonding pad and the second silicon oxide layer. In one embodiment, the at least one metal silicon oxide layer is a manganese silicon oxide layer.
    Type: Application
    Filed: September 9, 2022
    Publication date: November 9, 2023
    Inventors: Kensuke ISHIKAWA, Fumitaka AMANO, Shingo TOTANI, Linghan CHEN
  • Publication number: 20230128326
    Abstract: A method includes forming a semiconductor device, forming a combination of a connection-level dielectric layer and a connection-level metal interconnect structure over the semiconductor device, forming a line-and-via-level dielectric layer over the connection-level dielectric layer, forming an integrated line-and-via cavity through the line-and-via-level dielectric layer over the connection-level metal interconnect structure, selectively growing a conductive via structure consisting essentially of an elemental metal that is not copper from a physically exposed conductive surface located at a bottom of the via portion of the integrated line-and-via cavity without filling a line portion of the integrated line-and-via cavity, and forming a copper-based conductive line structure that includes copper at an atomic percentage that is greater than 90% in the line portion of the integrated line-and-via cavity.
    Type: Application
    Filed: October 25, 2021
    Publication date: April 27, 2023
    Inventors: Fumitaka AMANO, Kensuke ISHIKAWA
  • Publication number: 20230129594
    Abstract: A semiconductor structure includes a first dielectric material layer, a first metal interconnect structure embedded within the first dielectric material layer and including a first metallic material portion including a first metal, a second dielectric material layer located over the first dielectric material layer, and a second metal interconnect structure embedded within the second dielectric material layer and including an integrated line-and-via structure that includes a second metallic material portion including a second metal. A metal-semiconductor alloy portion including a first metal-semiconductor alloy of the first metal and a semiconductor material is located underneath the second metallic material portion, and contacts a top surface of the first metal interconnect structure.
    Type: Application
    Filed: December 30, 2021
    Publication date: April 27, 2023
    Inventors: Rahul SHARANGPANI, Raghuveer S. MAKALA, Fumitaka AMANO
  • Publication number: 20230130849
    Abstract: A metal interconnect assembly includes a first metal interconnect structure, and a second metal interconnect structure embedded in a second dielectric material layer and containing a metal line portion having a top surface located within a first horizontal plane and having a bottom surface located within a second horizontal plane, and further containing a metal via portion adjoined to a bottom of the metal line portion and contacting a top surface of the first metal interconnect structure. The second metal interconnect structure contains a metallic liner including a first metallic material that includes an entire volume of the metal via portion and an outer part of the metal line portion, and a metallic fill material portion contains a second metallic material that includes an inner part of the metal line portion, does not contact and is spaced from the second dielectric material layer by the metallic liner.
    Type: Application
    Filed: November 29, 2022
    Publication date: April 27, 2023
    Inventors: Takashi YAMAHA, Tatsuya HINOUE, Fumitaka AMANO
  • Publication number: 20230127904
    Abstract: A method of forming a semiconductor structure includes forming a semiconductor device over a substrate, forming a combination of a connection-level dielectric layer and a connection-level metal interconnect structure over the semiconductor device, where the connection-level metal interconnect structure is electrically connected to a node of the semiconductor device and is embedded in the connection-level dielectric layer, forming a line-and-via-level dielectric layer over the connection-level dielectric layer, forming an integrated line-and-via cavity through the line-and-via-level dielectric layer over the connection-level metal interconnect structure, selectively growing a conductive via structure containing cobalt from a bottom of the via portion of the integrated line-and-via cavity without completely filling a line portion of the integrated line-and-via cavity, and forming a copper-based conductive line structure that contains copper at an atomic percentage that is greater than 90% in the line portion of
    Type: Application
    Filed: August 23, 2022
    Publication date: April 27, 2023
    Inventors: Shingo TOTANI, Kensuke ISHIKAWA, Fumitaka AMANO
  • Patent number: 11637038
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers having stepped surfaces, memory stack structures extending through the alternating stack, a retro-stepped dielectric material portion overlying the stepped surfaces, and pillar-shaped contact-opening assemblies located within a respective pillar-shaped volume vertically extending through the retro-stepped dielectric material portion and a region of the alternating stack that underlies the retro-stepped dielectric material portion. Some of the pillar-shaped contact-opening assemblies can include a first conductive plug that laterally contacts a cylindrical sidewall of a respective one of the electrically conductive layers and a conductive via structure that contacts a top surface of the first conductive plug.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: April 25, 2023
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Fumitaka Amano, Yuji Totoki, Shunsuke Takuma
  • Publication number: 20230051815
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers. The electrically conductive layers include an intermetallic alloy of aluminum and at least one metal other than aluminum. Memory openings vertically extend through the alternating stack. Memory opening fill structures are located in a respective one of the memory openings and include a respective vertical semiconductor channel and a respective vertical stack of memory elements.
    Type: Application
    Filed: August 11, 2021
    Publication date: February 16, 2023
    Inventors: Linghan Chen, Raghuveer S. Makala, Fumitaka Amano
  • Publication number: 20220399232
    Abstract: A vertical layer stack including a bit-line-level dielectric layer and an etch stop dielectric layer can be formed over an array region. Bit-line trenches are formed through the vertical layer stack. Bit-line-trench fill structures are formed in the bit-line trenches. Each of the bit-line-trench fill structures includes a stack of a bit line and a capping dielectric strip. At least one via-level dielectric layer can be formed over the vertical layer stack. A bit-line-contact via cavity can be formed through the at least one via-level dielectric layer and one of the capping dielectric strips. A bit-line-contact via structure formed in the bit-line-contact via cavity includes a stepped bottom surface including a top surface of one of the bit lines, a sidewall segment of the etch stop dielectric layer, and a segment of a top surface of the etch stop dielectric layer.
    Type: Application
    Filed: June 11, 2021
    Publication date: December 15, 2022
    Inventors: Fumitaka AMANO, Yusuke OSAWA, Kensuke ISHIKAWA, Mitsuteru MUSHIGA, Motoki KAWASAKI, Shinsuke YADA, Masato MIYAMOTO, Syo FUKATA, Takashi KASHIMURA, Shigehiro FUJINO
  • Patent number: 11488975
    Abstract: A semiconductor structure includes a first alternating stack of first insulating layers and first electrically conductive layers having first stepped surfaces and located over a substrate, a second alternating stack of second insulating layers and second electrically conductive layers having second stepped surfaces, and memory opening fill structures extending through the alternating stacks. A contact via assembly is provided, which includes a first conductive via structure vertically extending from a top surface of one of the first electrically conductive layers through a subset of layers within the second alternating stack and through the second retro-stepped dielectric material portion, an insulating spacer located within an opening through the subset of layers, and a second conductive via structure laterally surrounding the insulating spacer and contacting a second electrically conductive layer.
    Type: Grant
    Filed: October 27, 2020
    Date of Patent: November 1, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Yuji Totoki, Fumitaka Amano
  • Publication number: 20220336394
    Abstract: A bonded assembly includes a first semiconductor die that includes first metallic bonding structures embedded within a first bonding-level dielectric layer, and a second semiconductor die that includes second metallic bonding structures embedded within a second bonding-level dielectric layer and bonded to the first metallic bonding structures by metal-to-metal bonding. One of the first metallic bonding structures a pad portion, and a via portion located between the pad portion and the first semiconductor device, the via portion having second tapered sidewalls.
    Type: Application
    Filed: June 30, 2022
    Publication date: October 20, 2022
    Inventors: Kensuke ISHIKAWA, Shingo TOTANI, Fumitaka AMANO, Rahul SHARANGPANI
  • Patent number: 11437270
    Abstract: A method of forming a memory device includes forming an alternating stack of insulating layers and sacrificial material layers over a substrate forming memory stack structures through the alternating stack, forming a first backside trench and a second backside trench through the alternating stack, forming backside recesses by removing the sacrificial material layers, depositing a backside blocking dielectric layer after formation of the backside recesses, forming a liner that a lesser lateral extent than a lateral distance between the first backside trench and the second backside trench; and selectively growing a metal from surfaces of the liners while either not growing or growing at a lower rate the metal from surfaces of the backside recesses that are not covered by the liners.
    Type: Grant
    Filed: November 19, 2019
    Date of Patent: September 6, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Rahul Sharangpani, Raghuveer S. Makala, Fei Zhou, Adarsh Rajashekhar, Senaka Krishna Kanakamedala, Fumitaka Amano, Genta Mizuno
  • Publication number: 20220230917
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers having stepped surfaces, memory stack structures extending through the alternating stack, a retro-stepped dielectric material portion overlying the stepped surfaces, and pillar-shaped contact-opening assemblies located within a respective pillar-shaped volume vertically extending through the retro-stepped dielectric material portion and a region of the alternating stack that underlies the retro-stepped dielectric material portion. Some of the pillar-shaped contact-opening assemblies can include a first conductive plug that laterally contacts a cylindrical sidewall of a respective one of the electrically conductive layers and a conductive via structure that contacts a top surface of the first conductive plug.
    Type: Application
    Filed: January 21, 2021
    Publication date: July 21, 2022
    Inventors: Fumitaka AMANO, Yuji TOTOKI, Shunsuke TAKUMA
  • Publication number: 20220130852
    Abstract: A semiconductor structure includes a first alternating stack of first insulating layers and first electrically conductive layers having first stepped surfaces and located over a substrate, a second alternating stack of second insulating layers and second electrically conductive layers having second stepped surfaces, and memory opening fill structures extending through the alternating stacks. A contact via assembly is provided, which includes a first conductive via structure vertically extending from a top surface of one of the first electrically conductive layers through a subset of layers within the second alternating stack and through the second retro-stepped dielectric material portion, an insulating spacer located within an opening through the subset of layers, and a second conductive via structure laterally surrounding the insulating spacer and contacting a second electrically conductive layer.
    Type: Application
    Filed: October 27, 2020
    Publication date: April 28, 2022
    Inventors: Yuji TOTOKI, Fumitaka AMANO
  • Patent number: 11309402
    Abstract: A semiconductor structure includes a semiconductor channel of a first conductivity type located between a first and second active regions having a doping of a second conductivity type that is opposite of the first conductivity type, a gate stack structure that overlies the semiconductor channel, and includes a gate dielectric and a gate electrode, a first metal-semiconductor alloy portion embedded in the first active region, and a first composite contact via structure in contact with the first active region and the first metal-semiconductor alloy portion, and contains a first tubular liner spacer including a first annular bottom surface, a first metallic nitride liner contacting an inner sidewall of the first tubular liner spacer and having a bottom surface that is located above a horizontal plane including bottom surface of the first tubular liner spacer, and a first metallic fill material portion embedded in the first metallic nitride liner.
    Type: Grant
    Filed: March 5, 2020
    Date of Patent: April 19, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Fumitaka Amano, Yosuke Kita
  • Patent number: 11296112
    Abstract: A semiconductor structure includes a doped semiconductor material portion, a metal-semiconductor alloy portion contacting the doped semiconductor material portion, a device contact via structure in direct contact with the metal-semiconductor alloy portion, and at least one dielectric material layer laterally surrounding the device contact via structure. The device contact via structure includes a barrier stack and a conductive fill material portion. The barrier stack includes at least two metal nitride layers and at least one nitrogen-containing material layer containing nitrogen and an element selected from silicon or boron.
    Type: Grant
    Filed: April 28, 2020
    Date of Patent: April 5, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventor: Fumitaka Amano
  • Publication number: 20210280686
    Abstract: A semiconductor structure includes a semiconductor channel of a first conductivity type located between a first and second active regions having a doping of a second conductivity type that is opposite of the first conductivity type, a gate stack structure that overlies the semiconductor channel, and includes a gate dielectric and a gate electrode, a first metal-semiconductor alloy portion embedded in the first active region, and a first composite contact via structure in contact with the first active region and the first metal-semiconductor alloy portion, and contains a first tubular liner spacer including a first annular bottom surface, a first metallic nitride liner contacting an inner sidewall of the first tubular liner spacer and having a bottom surface that is located above a horizontal plane including bottom surface of the first tubular liner spacer, and a first metallic fill material portion embedded in the first metallic nitride liner.
    Type: Application
    Filed: March 5, 2020
    Publication date: September 9, 2021
    Inventors: Fumitaka AMANO, Yosuke KITA