Abstract: Abrasion resistant ultraviolet (UV) curable coatings, which may be applied in the field. Flooring products including such abrasion resistant UV curable coatings and methods of applying such abrasion resistant UV curable coatings to flooring products.

Abstract: A curable coating for a substrate is disclosed that includes a curable resin containing at least one polyester urethane acrylate and monomers, a cure system and diamond particles. Methods of making the curable coatings and methods of making a coated flooring material are also included.

Abstract: A wear-resistant composition which includes a polymeric hot-melt binder system which includes at least one wear-resistant additive which includes diamond particles dispersed therein. A surface covering includes a base layer, a wear-resistant layer, and optionally a topcoat layer. The wear-resistant layer is laminated to the base layer. The wear-resistant layer may be formed by dispersing a plurality of wear-resistant additive particles, which include diamonds, into a liquid to form a stable liquid dispersion, blending the stable liquid dispersion into a polymeric resin to form a mixture, and extruding the mixture to form the wear layer.

Abstract: A curable coating for a substrate, preferably flooring, that is curable by LED light is disclosed. The curable coating contains: a coating matrix: an LED cure system; and diamond particles. A method of making a coated substrate and making a multi-layer coated substrate are also disclosed. The methods include: applying a first layer of an curable coating that contains diamond particles to the substrate; curing the first layer with an LED light, and optionally also UV light or germicidal lamp; and, in the case of making a multi-layer coated substrate, applying an additional layer of the LED curable coating, which is subsequently cured with an LED light.

Abstract: Abrasion resistant water/solvent based coatings, which may be applied in the field. Flooring products including such abrasion resistant water/solvent based coatings and methods of applying such abrasion resistant water/solvent based coatings to flooring products.

Abstract: Described herein is a floor covering comprising: a substrate, and a coating layer comprising a cross-linked polymer formed from a curable coating composition comprising an acrylate-functional resin; wherein the cross-linked polymer has a glass transition temperature equal to or greater than room temperature and has a cross-link density of at least about 0.0035 C?C eq/gm as measured from the polymerization of carbon-carbon double bonds in the curable coating composition.

Abstract: Described herein are putty compositions comprising: an initiator component comprising a thermal initiator and a photo initiator; an acrylate-functional resin; and a filler composition comprising: calcium carbonate particles; and glidant particles; wherein the calcium carbonate particles and the glidant particles are present in a weight ratio ranging from about 4:1 to about 1:1.

Abstract: Described herein are putty compositions having a first reactive component comprising a first acrylate oligomer and a second reactive component comprising a second acrylate oligomer that comprising a urethane acrylate oligomer, as well as an initiator component wherein the first acrylate oligomer and the second acrylate oligomer are present in a weight ratio that ranges from about 4:1 to about 1:2 and wherein the putty composition is self-leveling.

Abstract: Described herein is a flooring product comprising a base layer, the base layer comprising: a filler and a polymeric binder, the polymeric binder comprising: an amorphous thermoplastic polyester and a semi-crystalline thermoplastic polyester, wherein the thermoplastic amorphous polyester has a Tg less than 30° C.

Abstract: A product is provided having a biobased component where the biobased component includes recycle polyester resin and the recycle polyester resin includes polyethylene terephthalate, polybutylene, or polypropylene terephthalate. The biobased component includes a polyester resin where the polyester resin is the co-reaction product of an aliphatic polyester having renewable components and a recycle polyester resin. Included is a composition having a filler and a polymeric binder. The filler includes inorganic biobased filler or recycle thermoset resin based filler.

Abstract: Described herein is a flooring product comprising a base layer, the base layer comprising: a filler and a polymeric binder, the polymeric binder comprising: an amorphous thermoplastic polyester and a semi-crystalline thermoplastic polyester, wherein the thermoplastic amorphous polyester has a Tg less than 30° C.

Abstract: A flooring product is provided comprising at least one layer including a polymeric binder comprising at least one thermoplastic polyester resin, wherein the polyester resin comprises at least one renewable component. A flooring product is also provided that includes at least one layer comprising filler and at least one thermoplastic, high molecular weight polyester resin. The flooring product may also qualify for at least one point under the LEED System. A composition is also provided that can be melt mixed in low intensity mixers and processed into flooring layers.

Abstract: A flooring product is provided comprising at least one layer including a polymeric binder comprising at least one thermoplastic polyester resin, wherein the polyester resin comprises at least one renewable component. A flooring product is also provided that includes at least one layer comprising filler and at least one thermoplastic, high molecular weight polyester resin. The flooring product may also qualify for at least one point under the LEED System. A composition is also provided that can be melt mixed in low intensity mixers and processed into flooring layers.

Abstract: A flooring product comprises a heterogeneous design layer having multiple regions wherein two regions comprise compositions having different recycle content or renewable content. The thickness of the design layer may be greater than the dimensions of the regions or the regions may extending from the top surface of the layer to the bottom surface of the design layer. The heterogeneous layer may be composed of consolidated particles/chips which may contain a polyester binder system with a renewable component. Additionally, a method for making a heterogeneous layer having a target wt % recycle content or renewable content is also disclosed.

Abstract: A flooring product comprises a heterogeneous design layer having multiple regions wherein two regions comprise compositions having different recycle content or renewable content. The thickness of the design layer may be greater than the dimensions of the regions or the regions may extending from the top surface of the layer to the bottom surface of the design layer. The heterogeneous layer may be composed of consolidated particles/chips which may contain a polyester binder system with a renewable component. Additionally, a method for making a heterogeneous layer having a target wt % recycle content or renewable content is also disclosed.

Abstract: A product is provided having a biobased component where the biobased component includes recycle polyester resin and the recycle polyester resin includes polyethylene terephthalate, polybutylene, or polypropylene terephthalate. The biobased component includes a polyester resin where the polyester resin is the co-reaction product of an aliphatic polyester having renewable components and a recycle polyester resin. Included is a composition having a filler and a polymeric binder. The filler includes inorganic biobased filler or recycle thermoset resin based filler.

Abstract: A flooring product is provided which has at least one layer including a polymeric binder comprising homo-polymer PVC resin and thermoplastic, high molecular weight polyester resin or highly viscous polyester resin. The polyester resin comprises renewable components, and can be amorphous or crystalline in nature. A flooring product is described that comprises a renewable or recycle content that classifies the product for points under the LEED system for commercial products.

Abstract: The methods for making a coated thin veneer, plank or wood product in which the coated surface does not crack due to instability of the wood involve applying to a veneer, plank or wood product a composition including a hydrophilic polymer and a reactive monomer or a composition including a reactive (meth)acrylate. In one embodiment, the hydrophilic polymer is a polyalkylene glycol, such as polyethylene glycol. The composition also advantageously includes a thermally activated free radical initiator, a photoinitiator or both. The veneer is further laminated into wood product boards that are cut down to planks. In another aspect of the current invention, several solvent based resins are roll coated onto the loose and/or tight side of the thin veneer or unfinished plank wood, dried to remove solvent, and exposed to UV radiation to cure the resinous material by radical initiation of the photoinitiator that leads to polymerization.

Abstract: Surface covering components that include a topcoat layer with different gloss levels in various regions on the top coat layer, and methods of manufacturing such surface covering components, are disclosed. The surface covering components include a coating layer that includes regions that have a relatively higher gloss, and regions with a relatively lower gloss. The differential gloss is provided by coating a substrate with a UV-curable coating composition, subjecting a first region of the surface coating to polymerization under a first set of conditions, and subjecting a second region of the surface coating to polymerization under a second set of conditions. The UV-curable coating compositions include UV-curable components and one or more flatting agents. The different polymerization conditions involve applying various photoinitiators, thermal initiators and/or cure altering agents to some regions of the coated substrate, and not applying these components to other regions of the substrate.

Abstract: A coated freestanding film, a surface covering and a method of manufacturing such coated freestanding film and surface covering are disclosed. In one embodiment of the present invention, the coated freestanding film and surface covering include a film having a print layer forming a pattern or design disposed on one side of the film. A discontinuous gloss layer is disposed on the other side of the film substantially in-register with at least a portion of the printed pattern or design. Additionally, the gloss layer has at least one portion thereof which has a gloss level different from the side upon which the gloss layer is disposed. The film may be a rigid or semirigid film. In another embodiment, the coated freestanding film and surface covering has a film and a discontinuous gloss layer disposed on one side of the film. The gloss layer forms a pattern or design and at least one portion thereof has a gloss level different from the side upon which the gloss layer is disposed.