Abstract: A method of controlling threshold voltage shift that includes forming a first set of channel semiconductor regions on a first portion of a substrate, and forming a second set of channel semiconductor regions on a second portion of the substrate. A gate structure is formed on the first set of channel semiconductor regions and the second set of channel, wherein the gate structure extends from a first portion of the substrate over an isolation region to a second portion of the substrate. A gate cut region is formed in the gate structure over the isolation region. An oxygen scavenging metal containing layer is formed on sidewalls of the gate cut region.

Abstract: A method for fabricating semiconductor wafers comprises creating a semiconductor wafer having a plurality of wide copper wires and a plurality of narrow copper wires embedded in a dielectric insulator. The width of each wide copper wire is greater than a cutoff value and each narrow copper is less than the cutoff value. An optical pass through layer is deposited over a top surface of the wafer and a photo-resist layer is deposited over the optical pass through layer. The wafer is exposed to a light source to selectively remove photo-resist, forming a self-aligned pattern where photo-resist only remains in areas above wide copper wires. The self-aligned pattern is transferred to the optical pass through layer and the remaining photo-resist is removed. The wafer is chemically etched to remove the narrow copper wires, defining narrow gaps in the dielectric insulator. The wafer is metallized with non-copper metal, forming narrow non-copper metal wires.

Abstract: After forming a gate structure over a semiconductor fin that extends upwards from a semiconductor substrate portion, a sigma cavity is formed within the semiconductor fin on each side of the gate structure. A semiconductor buffer region composed of an un-doped stress-generating semiconductor material is epitaxially growing from faceted surfaces of the sigma cavity. Finally, a doped semiconductor region composed of a doped stress-generating semiconductor material is formed on the semiconductor buffer region to completely fill the sigma cavity. The doped semiconductor region is formed to have substantially vertical sidewalls for formation of a uniform source/drain junction profile.

Abstract: Improved gate stack designs for Si and SiGe dual channel devices are provided. In one aspect, a method for forming a dual channel device includes: forming fins on a substrate, the fins including Si fins in combination with SiGe fins as dual channels of an analog device and a logic device, with the analog device and the logic device each having a Si fin and a SiGe fin; forming a silicon germanium oxide (SiGeOx) layer on the SiGe fins; annealing the SiGeOx layer to form a Si-rich layer on the SiGe fins via a reaction between SiGeOx and SiGe; and forming metal gates over the Si fins and over the Si-rich layer on the SiGe fins. A dual channel device is also provided.

Abstract: Techniques for interface charge reduction to improve performance of SiGe channel devices are provided. In one aspect, a method for reducing interface charge density (Dit) for a SiGe channel material includes: contacting the SiGe channel material with an Si-containing chemical precursor under conditions sufficient to form a thin continuous Si layer, e.g., less than 5 monolayers thick on a surface of the SiGe channel material which is optionally contacted with an n-dopant precursor; and depositing a gate dielectric on the SiGe channel material over the thin continuous Si layer, wherein the thin continuous Si layer by itself or in conjunction with n-dopant precursor passivates an interface between the SiGe channel material and the gate dielectric thereby reducing the Dit. A FET device and method for formation thereof are also provided.

Abstract: Improved gate stack designs for Si and SiGe dual channel devices are provided. In one aspect, a method for forming a dual channel device includes: forming fins on a substrate, the fins including Si fins in combination with SiGe fins as dual channels of an analog device and a logic device, with the analog device and the logic device each having a Si fin and a SiGe fin; forming a silicon germanium oxide (SiGeOx) layer on the SiGe fins; annealing the SiGeOx layer to form a Si-rich layer on the SiGe fins via a reaction between SiGeOx and SiGe; and forming metal gates over the Si fins and over the Si-rich layer on the SiGe fins. A dual channel device is also provided.

Abstract: Techniques for interface charge reduction to improve performance of SiGe channel devices are provided. In one aspect, a method for reducing interface charge density (Dit) for a SiGe channel material includes: contacting the SiGe channel material with an Si-containing chemical precursor under conditions sufficient to form a thin continuous Si layer, e.g., less than 5 monolayers thick on a surface of the SiGe channel material which is optionally contacted with an n-dopant precursor; and depositing a gate dielectric on the SiGe channel material over the thin continuous Si layer, wherein the thin continuous Si layer by itself or in conjunction with n-dopant precursor passivates an interface between the SiGe channel material and the gate dielectric thereby reducing the Dit. A FET device and method for formation thereof are also provided.

Abstract: A finFET semiconductor device includes at least one semiconductor fin on an upper surface of a substrate. The semiconductor fin includes a channel region interposed between opposing source/drain regions. A gate stack is on the upper surface of the substrate and wraps around sidewalls and an upper surface of only the channel region. The channel region further includes a condensed portion formed of a first semiconductor material and a second semiconductor material. The source/drain regions are formed of the first semiconductor material while excluding the second semiconductor material.

Abstract: Embodiments are directed to a method of forming a semiconductor device and resulting structures having a shared SRAM trench and a common contact having a low contact resistance. The method includes forming a first semiconductor fin opposite a surface of a substrate and forming a second semiconductor fin opposite the surface of the substrate and adjacent to the first semiconductor fin. A doped region is formed over portions of each of the first and second semiconductor fins and a dielectric layer is formed over the doped regions. A shared trench is formed in the dielectric layer exposing portions of the doped regions. The exposed doped regions are then amorphized and recrystallized.

Abstract: After forming a gate structure over a semiconductor fin that extends upwards from a semiconductor substrate portion, a sigma cavity is formed within the semiconductor fin on each side of the gate structure. A semiconductor buffer region composed of an un-doped stress-generating semiconductor material is epitaxially growing from faceted surfaces of the sigma cavity. Finally, a doped semiconductor region composed of a doped stress-generating semiconductor material is formed on the semiconductor buffer region to completely fill the sigma cavity. The doped semiconductor region is formed to have substantially vertical sidewalls for formation of a uniform source/drain junction profile.

Abstract: Embodiments are directed to a method of forming a semiconductor device and resulting structures having reduced source/drain contact resistance. The method includes forming a first semiconductor fin in a first region of a substrate and a second semiconductor fin in a second region of the substrate. A first gate is formed over a first channel region of the first semiconductor fin and a second gate is formed over a first channel region of the second semiconductor fin. A first doped region is formed on the first semiconductor fin, adjacent to the first gate. A second doped region is formed in a top portion of the first doped region and a third doped region is formed in a top portion of the second semiconductor fin. The third doped region is removed to form a recess and the recess is filled with a fourth doped region.

Abstract: After forming a gate structure over a semiconductor fin that extends upwards from a semiconductor substrate portion, a sigma cavity is formed within the semiconductor fin on each side of the gate structure. A semiconductor buffer region composed of an un-doped stress-generating semiconductor material is epitaxially growing from faceted surfaces of the sigma cavity. Finally, a doped semiconductor region composed of a doped stress-generating semiconductor material is formed on the semiconductor buffer region to completely fill the sigma cavity. The doped semiconductor region is formed to have substantially vertical sidewalls for formation of a uniform source/drain junction profile.

Abstract: A method for forming a semiconductor structure using first and second conductive materials, and having first and second trenches with first and second critical dimensions. The second conductive material exhibits a lower resistivity than the first conductive material at a film thickness corresponding to the second critical dimension and the second conductive material exhibits a higher resistivity than the first conductive material at a film thickness corresponding to the first critical dimension. An initial semiconductor structure has the first trench having the first critical dimension and the second trench having the second critical dimension. The second critical dimension is larger than the first critical dimension. A first conductive structure made from one of the first and second conductive materials is formed in the first trench. A second conductive structure made from another of the first and second conductive materials is formed in the second trench.

Abstract: Techniques for interface charge reduction to improve performance of SiGe channel devices are provided. In one aspect, a method for reducing interface charge density (Dit) for a SiGe channel material includes: contacting the SiGe channel material with an Si-containing chemical precursor under conditions sufficient to form a thin continuous Si layer, e.g., less than 5 monolayers thick on a surface of the SiGe channel material which is optionally contacted with an n-dopant precursor; and depositing a gate dielectric on the SiGe channel material over the thin continuous Si layer, wherein the thin continuous Si layer by itself or in conjunction with n-dopant precursor passivates an interface between the SiGe channel material and the gate dielectric thereby reducing the Dit. A FET device and method for formation thereof are also provided.

Abstract: Embodiments are directed to a method of forming a semiconductor device and resulting structures having a shared SRAM trench and a common contact having a low contact resistance. The method includes forming a first semiconductor fin opposite a surface of a substrate and forming a second semiconductor fin opposite the surface of the substrate and adjacent to the first semiconductor fin. A doped region is formed over portions of each of the first and second semiconductor fins and a dielectric layer is formed over the doped regions. A shared trench is formed in the dielectric layer exposing portions of the doped regions. The exposed doped regions are then amorphized and recrystallized.

Abstract: A method of making a semiconductor device comprises forming a first channel region comprising a first channel region material and a second channel region comprising a second channel region material; disposing a gate dielectric on the first channel region and second channel region; depositing a work function modifying material on the gate dielectric; disposing a mask over the work function modifying material deposited on the gate dielectric disposed on the first channel region; removing the work function modifying material from the unmasked gate dielectric disposed on the second channel region; removing the mask from the work function modifying material deposited on the gate dielectric disposed on the first channel region; forming a first gate electrode on the work function modifying material deposited on the first channel region and forming a second gate electrode on the gate dielectric disposed on the second channel region.

Abstract: After forming a gate structure over a semiconductor fin that extends upwards from a semiconductor substrate portion, a sigma cavity is formed within the semiconductor fin on each side of the gate structure. A semiconductor buffer region composed of an un-doped stress-generating semiconductor material is epitaxially growing from faceted surfaces of the sigma cavity. Finally, a doped semiconductor region composed of a doped stress-generating semiconductor material is formed on the semiconductor buffer region to completely fill the sigma cavity. The doped semiconductor region is formed to have substantially vertical sidewalls for formation of a uniform source/drain junction profile.

Abstract: A method of making a semiconductor device comprises forming a first channel region comprising a first channel region material and a second channel region comprising a second channel region material; disposing a gate dielectric on the first channel region and second channel region; depositing a work function modifying material on the gate dielectric; disposing a mask over the work function modifying material deposited on the gate dielectric disposed on the first channel region; removing the work function modifying material from the unmasked gate dielectric disposed on the second channel region; removing the mask from the work function modifying material deposited on the gate dielectric disposed on the first channel region; forming a first gate electrode on the work function modifying material deposited on the first channel region and forming a second gate electrode on the gate dielectric disposed on the second channel region.

Abstract: Embodiments are directed to a method of forming a semiconductor device and resulting structures having a shared SRAM trench and a common contact having a low contact resistance. The method includes forming a first semiconductor fin opposite a surface of a substrate and forming a second semiconductor fin opposite the surface of the substrate and adjacent to the first semiconductor fin. A doped region is formed over portions of each of the first and second semiconductor fins and a dielectric layer is formed over the doped regions. A shared trench is formed in the dielectric layer exposing portions of the doped regions. The exposed doped regions are then amorphized and recrystallized.

Abstract: Embodiments are directed to a method of forming a semiconductor device and resulting structures having a shared SRAM trench and a common contact having a low contact resistance. The method includes forming a first semiconductor fin opposite a surface of a substrate and forming a second semiconductor fin opposite the surface of the substrate and adjacent to the first semiconductor fin. A doped region is formed over portions of each of the first and second semiconductor fins and a dielectric layer is formed over the doped regions. A shared trench is formed in the dielectric layer exposing portions of the doped regions. The exposed doped regions are then amorphized and recrystallized.