Abstract: An extruded hook fastener strip is created on a roll having hook forming cavities in its surface by extruding plastic material into the interface between the forming roll and a second strip carried by a backing roll. The second strip is firmly bonded to the fastener strip on that side opposite the formed hooks.

Abstract: An inflatable product includes overlapped areas of flexible material forming an inflatable pouch that is bounded by bonded regions of the flexible material and that includes a limited opening for inflating the pouch. The flexible material includes multiple fastening regions including a first fastening region in which an array of fastener elements with stems are arranged, the stems are integrally molded with and extending from a common resin substrate, and a second fastening region of fibrous loops releasably engageable with the fastener elements.

Abstract: Loop materials are provided for touch fastening. The loop materials include a web of nonwoven fibrous material defining a plane, the web including: (a) raised areas, elevated above the plane of the web, defining loops constructed for engagement with male touch fastener elements; (b) rib areas surrounding the raised areas to anchor the loops; and (c) between the rib areas, either open areas, or planar areas that are substantially in the plane of the web.

Abstract: A medical wrap includes a flexible, sheet-form substrate with a discrete medical function delivery region having a surface adapted to be placed against a patient's skin to provide a desired medical effect. The substrate carries a field of fibers exposed on one side thereof for engagement by fastener elements, and an array of fastener elements extending from a side of the substrate opposite the exposed fibers. The fastener elements each have a respective stem extending integrally from a film of resin disposed in a band across the substrate and encapsulating surface features of the substrate. The fastener elements are constructed to snag the exposed fibers when the substrate is wrapped about a patient in an overlapping manner, to secure the wrap about the patient with the medical function delivery region in a desired position. The wrap is useful as a hot or cold pack, medical dressing or drug delivery device.

Abstract: A loop fastener product is formed by needling a batt of fibers through a carrier sheet such as a plastic film, to form loops on the other side of the carrier sheet. A binder, such as a powder resin or plastic film, is placed over the fiber side of the product and fused to the carrier sheet to bond the fibers in place. In some cases the product is needled in only discrete areas, leaving other areas free of loops. The product may be formed into outer covers for disposable diapers. Fibers of one resin are readily combined with films and backings of other resins to produce particularly thin and low weight loop materials.

Abstract: Several methods and machines for continuously forming a fastener product having an array of fastener elements extending from a continuous, sheet-form base, employing a mold belt on which the sheet-form base of the product is formed and from which it is subsequently stripped. The belt defines an array of cavities extending from its outer surface, for molding either the array of fastener elements or an array of preform stems that are subsequently reformed into the fastener elements. In some cases the cavities are blind, such as for forming hook-type fastener elements; in other cases, the cavities extend through the belt, such as for forming mushroom-type fastener elements. Various belt constructions and fastener element shapes are also disclosed.

Abstract: An extruded hook fastener strip is created on a roll having hook forming cavities in its surface by extruding plastic material into the interface between the forming roll and a second strip carried by a backing roll. The second strip is firmly bonded to the fastener strip on that side opposite the formed hooks.

Abstract: A method of reorienting directional features associated with manufacture of continuous fastener materials to produce products having such reoriented features, produces fastener products having an array of individual fastener elements extending from a sheet-form base, the fastener elements adapted to engage mating elements for releasable fastening. The method includes the steps of forming a continuous pre-form product having a planar base defining longitudinal edges and an array of fastener elements extending from the base; joining the longitudinal edges of the pre-form product to form a tube having a seam defined by the joined longitudinal edges; and severing the tube across the seam to form the fastener product with segments of seam extending between longitudinal edges of the fastener product. Various techniques for performing the method and various products taking unique advantage of these techniques are disclosed for providing novel fastener products.

Abstract: Lightweight, hook-engageable materials capable of functioning as hook-engageable fasteners are treated and configured for use for economical and attractive displays and decorations. Laminates of the material with various substrates with associated printing are used to form visually attractive point of purchase, merchandise or trade show displays. Self-supporting or stable materials having lettering or designs on their surface are used to form banners or floor coverings. Non-woven materials with varied areal density of fibers perform those functions with particular economy. Low density knit fabrics are also useful according to broad features of the invention. Methods are shown to produce reinforced corrugated board and desirably laminated and printed materials having hook-engageable surfaces.

Abstract: A running length of fastener product is formed of longitudinally pre-oriented synthetic resin. The product is characterized by a base web and an array of discrete fastener elements protruding from at least one side of the web, the web being in a laterally stretched molecular oriented condition. After forming a preform having discrete fastener elements integral with a base web in a stretchable state, the preform is stretched in a manner that substantially increases the fastener element spacing and reduces the thickness of the base web. A machine is shown that is capable of lengthwise orienting before forming and widthwise stretching after forming, which employs controlled heating to render the product widthwise stretchable while preserving or achieving a desired shape of the fastener elements.

Abstract: Forming a fastener component having heads constructed to engage loops formed e.g. of fibers of a mating component, comprises forming, from a thermoformable material, a preform product having a sheet-form base and an array of preform stems integrally molded with and extending from the base to corresponding terminal ends, by a process having a machine direction and a cross-machine direction. Each molded stem has at least two terminal features spaced from one another in the cross-machine direction, the features having a transverse shape about which engaging fibers can bend, the features having a thickness of about 0.25 mm (0.010 inch) or less, preferably about 0.20 mm (0.008 inch), and for personal care products and the like preferably about 0.1 mm (0.004 inch) or less. The terminal ends of the features are heated to a predetermined softening temperature and the terminal ends are contacted to reform the terminal ends to form heads therefrom that overhang the sheet-form base sufficiently to engage loops.

Abstract: A reclosable bag is filled through an opening defined between a back side of a folded closure strip secured to an inner surface of the bag on one side of the bag opening, and an inner surface of the other side of the bag opening. The filled bag is sealed by joining the back side of the closure strip to the opposing bag wall at a point outboard of the closure strip and bag opening. The bag is later opened by breaking through a frangible section in a folded portion of the closure strip, between mating bands of hooks and loops. In some cases, an extension of one side of the bag forms a handle or a fitment; in particular, funnels can be formed from integral extensions of the closure strip, integral extensions of the bag-making material, or from a discrete preform which is joined to the bag construction.

Abstract: Touch fasteners useful for bags, packaging and other products as well as novel manufacturing of products incorporating such fasteners. A composite touch fastener has a fibrous loop strip partially encapsulated in, or otherwise permanently attached to, resin of a substrate, and an array of loop-engageable fastener elements integrally molded with resin of the substrate. The center portion of the closure seals the bag until it is torn away to expose the mating bands of loops and fastener elements. Methods of applying recloseable touch fasteners, e.g. hook and loop fasteners, to sheet or film include vertical form and fill and horizontal form and fill packaging and pouch making.

Abstract: A method of reorienting directional features associated with manufacture of continuous fastener materials to produce products having such reoriented features, produces fastener products having an array of individual fastener elements extending from a sheet-form base, the fastener elements adapted to engage mating elements for releasable fastening. The method includes the steps of forming a continuous pre-form product having a planar base defining longitudinal edges and an array of fastener elements extending from the base; joining the longitudinal edges of the pre-form product to form a tube having a seam defined by the joined longitudinal edges; and severing the tube across the seam to form the fastener product with segments of seam extending between longitudinal edges of the fastener product. Various techniques for performing the method and various products taking unique advantage of these techniques are disclosed for providing novel fastener products.

Abstract: A reclosable bag has a body with opposite faces having side edges and defining an interior. The bag also has a reclosable hook-and-loop fastener strip secured to one of the bag faces. The fastener strip may form a reclosable face closure for accessing the bag interior through a face of the bag. In some cases the closure strip extends around one or more of the edges of the bag to form a pour spout side opening or to define a hinge as in a flip top box.

Abstract: A hook fastener member having rows of molded hook-shaped fastener elements that lie in planes aligned with the rows, with generally planar plate portions at the outermost ends of at least some of the fastener elements, the plate portions lying generally parallel to the base of the fastener member. The plate portions can enhance engagement of the hook fastener members with mating loop fastener members, particularly with low loft non-woven loop fastener members. A method of making fastener members is provided. Molten resin is extruded and applied to a molding roller, creating preforms. The outermost portions of at least some of the preforms are flattened, thereby forming generally plate shaped portions. Disposable absorbent garments advantageously incorporate the hook fastener members.

Abstract: A running length of fastener product is formed of longitudinally pre-oriented synthetic resin. The product is characterized by a base web and an array of discrete fastener elements protruding from at least one side of the web, the web being in a laterally stretched molecular oriented condition. After forming a preform having discrete fastener elements integral with a base web in a stretchable state, the preform is stretched in a manner that substantially increases the fastener element spacing and reduces the thickness of the base web. A machine is shown that is capable of lengthwise orienting before forming and widthwise stretching after forming, which employs controlled heating to render the product widthwise stretchable while preserving or achieving a desired shape of the fastener elements.

Abstract: A method of forming a fastener is provided, including (a) forming, from a thermoformable material, a preform product having a sheet-form base and an array of preform stems integrally molded with and extending from the base to corresponding terminal ends; (b) heating the terminal ends of the stems to a predetermined softening temperature, while maintaining the sheet-form base and a lower portion of each stem at a temperature lower than the softening temperature; and (c) contacting the terminal ends with a contact surface that is at a predetermined forming temperature, lower than the softening temperature, to deform the terminal ends to form heads therefrom that overhang the sheet-form base. Fasteners and other methods of forming them are also provided.

Abstract: Hook-engagable loop materials are provided, which include high bulk yarns. Closure strips employing such materials, and methods of making such materials are also provided.

Abstract: A method of releasably fastening objects together includes providing a first object with a continuous hook fastener membrane having a base of thermoplastic resin and an array of hook fastener elements formed contiguously with resin of one side of the base; and releasably engaging complementary loop fastener elements of a second object to the fastener elements of the first object. The base of the fastener membrane is an wide and thin, permanently stretched membrane of resin. The membrane is useful for roofing, siding, insulating, flooring, ceiling installation and wall coverings, for example.