Abstract: In a system and a method according to the present invention, a sensor signal, such as a motor current signal, from a drive assembly of a pad conditioning system is used to control a CMP system to compensate for a change in the conditions of consumables, thereby enhancing process stability.

Abstract: In a new method of plating metal onto dielectric layers including small diameter vias and large diameter trenches, a surface roughness is created at least on non-patterned regions of the dielectric layer to enhance the uniformity of material removal in a subsequent chemical mechanical polishing (CMP) process.

Abstract: In a method of in situ controlling the degree of fullness of wide lines in a damascene structure, an optical endpoint detection signal is analyzed so as to determine a time interval of substantially constant signal amplitude. The time interval is then used as a measure of the metal filled in a wide line in a damascene structure. By correlating the length of the time interval to at least one process parameter involved in the formation of the damascene structure, the degree of fullness of lines in the damascene structure may be controlled to maintain within a predefined allowable range.

Abstract: In an electroplating apparatus for semiconductor wafers, the currents to each of a plurality of contact portions contacting the wafer edge are individually adjustable and/or a parameter indicative of the current flow in each contact portion may be determined. Moreover, for precise control of the currents, means are provided for monitoring the currents.

Abstract: A retaining member for a polishing head in a CMP apparatus comprises a bottom surface with silicon carbide. Due to the superior characteristics of silicon carbide, a low wear rate of the retaining member is secured, wherein, additionally, accumulation of electrostatic charges is substantially avoided due to the conductivity of silicon carbide. Consequently, cost of ownership is reduced, while at the same time process stability over a large number of substrates is increased.

Abstract: The present invention is directed to a method and apparatus for performing polishing operations on substrates in an integrated circuit manufacturing environment. In one embodiment, the apparatus is comprised of a movable polishing platen, a polishing pad positioned on the platen, and a polishing arm that is adapted to receive and move the substrate relative to the polishing pad. The apparatus further comprises a first pad conditioner with a first conditioning surface that is positionable to allow contact between the first conditioning surface and the polishing pad, and a second pad conditioner with a second conditioning surface that is positionable to allow contact between the second conditioning surface and the polishing pad. In one embodiment, the method of the present invention comprises positioning a substrate to be polished in a polishing tool, supplying a polishing slurry to the tool, and providing relative movement between the substrate and a polishing pad.

Abstract: During the processing of a substrate in a semiconductor production line in accordance with CMP related process steps, inert gas, such as nitrogen, is supplied to the substrate to establish a gas atmosphere surrounding the substrate, thereby significantly reducing the concentration of oxygen and/or sulfur dioxide. Conventionally, these processes are performed in an open atmosphere so that, particularly in processing copper-containing substrates, a high degree of corrosion and discoloration may be generated. By reducing oxygen and/or sulfur dioxide during these “wet” processes, the equilibrium of the involved chemical reaction is accordingly shifted so that the amount of the corrosion may be drastically reduced.

Abstract: In an electroplating apparatus for semiconductor wafers, the currents to each of a plurality of contact portions contacting the wafer edge are individually adjustable and/or a parameter indicative of the current flow in each contact portion may be determined. Moreover, for precise control of the currents, means are provided for monitoring the currents.

Abstract: Methods and systems are provided that allow the reduction of the oxygen concentration and/or a concentration of other natural gases in process liquids used in the processing of substrates, preferably substrates that receive and/or contain exposed metal surfaces, such as copper surfaces. By introducing an inert gas in a water system or in a chemical storage tank for process liquids, already dissolved oxygen will be removed and the further dissolving of oxygen may be substantially prevented. Thus, the probability for the formation of corrosion and discoloration on copper surfaces is significantly reduced.

Abstract: In a method of in situ controlling the degree of fullness of wide lines in a damascene structure, an optical endpoint detection signal is analyzed so as to determine a time interval of substantially constant signal amplitude. The time interval is then used as a measure of the metal filled in a wide line in a damascene structure. By correlating the length of the time interval to at least one process parameter involved in the formation of the damascene structure, the degree of fullness of lines in the damascene structure may be controlled to maintain within a predefined allowable range.

Abstract: A method and a controller for the chemical mechanical polishing (CMP) of substrates and, in particular, for the chemical mechanical polishing of metallization layers is disclosed. In a linear model of the CMP process, the erosion of the metallization layer to be treated is determined by the overpolish time and possibly by an extra polish time on a separate polishing platen for polishing the dielectric layer, wherein the CMP inherent characteristics are represented by sensitivity parameters derived empirically. Moreover, the control operation is designed so that even with a certain inaccuracy of the sensitivity parameters due to subtle process variations, a reasonable controller response is obtained.

Abstract: In a method of forming damascene metallization lines on a substrate by electroplating and chemical mechanical polishing, the metal layer thickness profile is shaped in correspondence to the removal rate during the chemical mechanical polishing. Thus, any non-uniformity of the chemical mechanical polishing process may be compensated for by appropriately depositing the metal layer so that erosion and dishing of the finally obtained metal lines are within tightly selected manufacturing tolerances.

Abstract: In a method of forming damascene metallization lines on a substrate by electroplating and chemical mechanical polishing, the metal layer thickness profile is shaped in correspondence to the removal rate during the chemical mechanical polishing. Thus, any non-uniformity of the chemical mechanical polishing process may be compensated for by appropriately depositing the metal layer so that erosion and dishing of the finally obtained metal lines are within tightly selected manufacturing tolerances.

Abstract: A method of planarizing a copper containing conductive layer of a semiconductor wafer forms a blanketing copper containing layer within and upon a patterned substrate layer. Chemical mechanical polish (CMP) planarizing is performed on the copper containing layer at a relatively fast rate of removal until most of the layer is removed. The remaining portion of the layer is then CMP planarized at a second rate of removal, which is slower than the first rate of removal, until the copper containing layer is substantially completely removed and a barrier layer underlying the copper containing layer is reached. The multiple phase planarization of the copper containing layer avoids excessive dishing and pattern erosion while maintaining high throughput and uniform removal.