Patents by Inventor Gerhard Mestl

Gerhard Mestl has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10155713
    Abstract: The invention relates to a catalyst arrangement for preparing phthalic anhydride by gas-phase oxidation of aromatic hydrocarbons, which comprises a reactor having a gas inlet end for a feed gas and a gas outlet end for a product gas and also a first catalyst zone made up of catalyst bodies and at least one second catalyst zone made up of catalyst bodies, where the first catalyst zone is arranged at the gas inlet end and the second catalyst zone is arranged downstream of the first catalyst zone in the gas flow direction and the length of the first catalyst zone in the gas flow direction is less than the length of the second catalyst zone in the gas flow direction, characterized in that the first catalyst zone has a higher gap content compared to the second catalyst zone.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: December 18, 2018
    Assignee: Clariant International Ltd.
    Inventors: Oliver Richter, Gerhard Mestl, David Lesser, Robert Marx, Nadine Fromm, Felix Schulz, Peter Schinke, Werner Pitschi
  • Patent number: 10150099
    Abstract: The present invention relates to a porous catalyst support, consisting of a material comprising a natural sheet silicate, containing ZrO2 dispersed throughout the material. The present invention also relates to a method for the production of the catalyst support according to the invention and to a shell catalyst containing the catalyst support according to the invention and also the use of the catalyst according to the invention in particular for the production of vinyl acetate monomer (VAM).
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: December 11, 2018
    Inventors: Alfred Hagemeyer, Gerhard Mestl, Peter Scheck
  • Patent number: 10137437
    Abstract: The present invention relates to a method for producing a supported catalyst, a catalyst which is obtainable using the method, and use thereof for the partial oxidation or ammoxidation of olefins, in particular for the oxidation of propene to acrolein, of isobutene to methacrolein, and/or the ammoxidation of propene to acrylonitrile. The method according to the invention includes the following steps: a) providing a solution in which precursor compounds of the catalytically active component are essentially completely dissolved in a suitable solvent; b) bringing the solution obtained in step a) into contact with a (chemically) inert, porous support having a specific surface of 1 to 500 m2/g; c) heat treatment of the material obtained in step b), in which the precursor compounds of the catalytically active component are converted to their oxides.
    Type: Grant
    Filed: April 11, 2014
    Date of Patent: November 27, 2018
    Assignee: Clariant Corpoation
    Inventors: Valery Sokolovskii, David Michael Lowe, Deepti Machiraju, Hongyi C. Hou, Gerhard Mestl, Claus G. Lugmair, Aaron B. Miller, Anthony F. Volpe, Jr.
  • Patent number: 9975111
    Abstract: The present invention relates to a process for producing a composite material and also the composite material itself. The composite material contains a bismuth-molybdenum-nickel mixed oxide or a bismuth-molybdenum-cobalt mixed oxide and a specific SiO2 as pore former. The present invention also relates to the use of the composite material according to the invention for producing a washcoat suspension and also a process for producing a coated catalyst using the composite material according to the invention. Furthermore, the present invention also relates to a coated catalyst which has a catalytically active shell comprising the composite material according to the invention on a support body. The coated catalyst according to the invention is used for preparing [alpha],[beta]-unsaturated aldehydes from olefins.
    Type: Grant
    Filed: March 20, 2014
    Date of Patent: May 22, 2018
    Assignee: Clariant International Ltd.
    Inventors: Inga Walzel, Gerhard Mestl, Silvia Neumann, Magdalena Pritzl, Gabriele Donabauer, Robert K. Grasselli
  • Patent number: 9931618
    Abstract: The present invention relates to a catalyst containing a vanadium-phosphorus oxide and an alkali metal, wherein the proportion by weight of alkali metal in the vanadium-phosphorus oxide is in the range from 10 to 400 ppm, based on the total weight of the vanadium-phosphorus oxide, a process for producing it and also the use of the catalyst for the gas-phase oxidation of hydrocarbons, in particular for preparing maleic anhydride.
    Type: Grant
    Filed: March 30, 2015
    Date of Patent: April 3, 2018
    Assignee: Clariant International Ltd.
    Inventors: Thomas Cotter, Andreas Reitzmann, Gerhard Mestl, Gabriele Donabauer, Susanne Roehrer
  • Patent number: 9873114
    Abstract: The invention relates to a method for producing a shell catalyst that is suitable for producing vinyl acetate monomer (VAM). The invention further relates to a shell catalyst that is obtainable by the method according to the invention and to the use of the shell catalyst according to the invention for producing VAM.
    Type: Grant
    Filed: February 19, 2013
    Date of Patent: January 23, 2018
    Assignee: CLARIANT PRODUKTE (DEUTSCHLAND) GMBH
    Inventors: Gerhard Mestl, Peter Scheck, Alfred Hagemeyer, Carolin Fischer, Roman Bobka
  • Patent number: 9849442
    Abstract: A method for producing a shell catalyst which comprises, in the outer shell, one or more of the following metals: Pd, Pt, Ag and Au. Also the use of the shell catalyst produced using the method according to the invention for the production of vinyl acetate monomer, in the hydrogenation of hydrocarbons, in particular the selective hydrogenation of polyunsaturated hydrocarbon compounds, or in the oxidation of alcohols to ketones/aldehydes/carboxylic acids.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: December 26, 2017
    Assignee: CLARIANT PRODUKTE (DEUTSCHLAND) GMBH
    Inventors: Alfred Hagemeyer, Peter Scheck, Gerhard Mestl, Alice Kyriopoulos, Carolin Fischer
  • Publication number: 20170320803
    Abstract: The invention relates to a catalyst arrangement for preparing phthalic anhydride by gas-phase oxidation of aromatic hydrocarbons, which comprises a reactor having a gas inlet end for a feed gas and a gas outlet end for a product gas and also a first catalyst zone made up of catalyst bodies and at least one second catalyst zone made up of catalyst bodies, where the first catalyst zone is arranged at the gas inlet end and the second catalyst zone is arranged downstream of the first catalyst zone in the gas flow direction and the length of the first catalyst zone in the gas flow direction is less than the length of the second catalyst zone in the gas flow direction, characterized in that the first catalyst zone has a higher gap content compared to the second catalyst zone.
    Type: Application
    Filed: April 23, 2015
    Publication date: November 9, 2017
    Applicant: Clariant International Ltd.
    Inventors: Oliver RICHTER, Gerhard MESTL, David LESSER, Robert MARX, Nadine FROMM, Felix SCHULZ, Peter SCHINKE, Werner PITSCHI
  • Publication number: 20170044125
    Abstract: A catalytic converter arrangement for producing phthalic anhydride by means of a gas phase oxidation of aromatic hydrocarbons, comprising a reactor with a gas inlet side for a reactant gas, a gas outlet side for a product gas, a first catalytic converter layer made of catalytic converter elements, and at least one second catalytic converter layer made of catalytic converter elements. The first catalytic converter layer is arranged on the gas inlet side, and the second catalytic converter layer is arranged downstream of the first catalytic converter layer in the gas flow direction. The catalytic converter elements have an outer layer of an active compound. The invention is characterized in that the active compound content in the first catalytic converter layer and/or in the second catalytic converter layer is below 7 wt.
    Type: Application
    Filed: April 23, 2015
    Publication date: February 16, 2017
    Applicant: Clariant International Ltd.
    Inventors: Oliver RICHTER, Gerhard MESTL, Felix SCHULZ, Werner PITSCHI, Nadine FROMM, Peter SCHINKE
  • Patent number: 9555397
    Abstract: The present invention relates to a method for producing a shell catalyst that is suitable for producing vinyl acetate monomer (VAM). The present invention also relates to a shell catalyst that can be obtained by the method according to the invention as well as the use of the shell catalyst according to the invention for producing VAM.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: January 31, 2017
    Assignee: CLARIANT PRODUKTE (DEUTSCHLAND) GMBH
    Inventors: Alfred Hagemeyer, Carolin Fischer, Gerhard Mestl, Peter Scheck, Roman Bobka
  • Patent number: 9365433
    Abstract: A method for the production of a nanocrystalline molybdenum mixed oxide, the use of the molybdenum mixed oxide as catalyst for chemical conversions, in particular for a conversion of acrolein to acrylic acid as well as a catalyst that contains the molybdenum mixed oxide.
    Type: Grant
    Filed: April 3, 2009
    Date of Patent: June 14, 2016
    Assignee: SUED-CHEMIE IP GMBH & CO. KG
    Inventors: Alfred Hagemeyer, Gerhard Mestl, Silvia Neumann, Hans-Jörg Wölk
  • Patent number: 9334226
    Abstract: A method for producing a shell catalyst which is suitable for the synthesis of alkenyl carboxylic acid esters, in particular for producing vinyl acetate monomer (VAM) from ethylene or allyl acetate monomer from propylene by means of oxy-acetylation. Also, a shell catalyst that can be obtained by the method according to the invention, as well as the use of the shell catalyst produced using the method for producing alkenyl carboxylic acid esters, in particular vinyl acetate monomer (VAM) and allyl acetate monomer.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: May 10, 2016
    Assignee: Clariant International Ltd.
    Inventors: Roman Bobka, Gerhard Mestl, Peter Scheck, Carolin Fischer, Martin Schoenfelder
  • Publication number: 20160051967
    Abstract: The present invention relates to a method for producing a supported catalyst, a catalyst which is obtainable using the method, and use thereof for the partial oxidation or ammoxidation of olefins, in particular for the oxidation of propene to acrolein, of isobutene to methacrolein, and/or the ammoxidation of propene to acrylonitrile. The method according to the invention includes the following steps: a) providing a solution in which precursor compounds of the catalytically active component are essentially completely dissolved in a suitable solvent; b) bringing the solution obtained in step a) into contact with a (chemically) inert, porous support having a specific surface of 1 to 500 m2/g; c) heat treatment of the material obtained in step b), in which the precursor compounds of the catalytically active component are converted to their oxides.
    Type: Application
    Filed: April 11, 2014
    Publication date: February 25, 2016
    Inventors: Valery Sokolovskii, David Michael Lowe, Deepti Machiraju, Hongyi C. Hou, Gerhard Mestl, Claus G. Lugmair, Aaron B. Miller, Anthony F. Volpe, JR.
  • Publication number: 20160045900
    Abstract: The present invention relates to a process for producing a composite material and also the composite material itself. The composite material contains a bismuth-molybdenum-nickel mixed oxide or a bismuth-molybdenum-cobalt mixed oxide and a specific SiO2 as pore former. The present invention also relates to the use of the composite material according to the invention for producing a washcoat suspension and also a process for producing a coated catalyst using the composite material according to the invention. Furthermore, the present invention also relates to a coated catalyst which has a catalytically active shell comprising the composite material according to the invention on a support body. The coated catalyst according to the invention is used for preparing [alpha],[beta]-unsaturated aldehydes from olefins.
    Type: Application
    Filed: March 20, 2014
    Publication date: February 18, 2016
    Applicant: Clariant International Ltd.
    Inventors: Inga WALZEL, Gerhard MESTL, Silvia NEUMANN, Magdalena PRITZI, Gabriele DONABAUER, Robert GRASSELL
  • Patent number: 9254482
    Abstract: A catalyst material for the oxidation and/or oxidative dehydrogenation of hydrocarbons, in particular for the selective oxidation of propane to acrylic acid, is specified, comprising a) molybdenum (Mo), b) vanadium (V), c) niobium (Nb), d) tellurium (Te), e) nickel (Ni), f) tungsten (W) and g) manganese (Mn), in which the molar ratio of at least one element, which is selected from nickel, tungsten and manganese, to molybdenum lies in the range 0.01 to 0.2, more preferably 0.05 to 0.15 and particularly preferably from 0.0025:1 to 0.3:1. Furthermore, a catalyst for the oxidation and/or oxidative dehydrogenation of hydrocarbons, a use of the catalyst material or of the catalyst, a method for producing a catalyst material for the oxidation and/or oxidative dehydrogenation of hydrocarbons and a method for the selective oxidation of propane to acrylic acid is specified.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: February 9, 2016
    Assignee: CLARIANT PRODUKTE (DEUTSCHLAND) GMBH
    Inventors: Alfred Hagemeyer, Gerhard Mestl, Silvia Neumann, Jozsef Margitfalvi, Andras Tompos, Lajos Istvan Vegvari
  • Publication number: 20150283538
    Abstract: The present invention relates to a catalyst containing a vanadium-phosphorus oxide and an alkali metal, wherein the proportion by weight of alkali metal in the vanadium-phosphorus oxide is in the range from 10 to 400 ppm, based on the total weight of the vanadium-phosphorus oxide, a process for producing it and also the use of the catalyst for the gas-phase oxidation of hydrocarbons, in particular for preparing maleic anhydride.
    Type: Application
    Filed: March 30, 2015
    Publication date: October 8, 2015
    Applicant: Clariant International Ltd.
    Inventors: Thomas COTTER, Andreas REITZMANN, Gerhard MESTL, Gabriele DONABAUER, Susanne ROEHRER
  • Patent number: 9073036
    Abstract: A catalyst material for the oxidation and/or oxidative dehydrogenation of hydrocarbons, in particular for the selective oxidation of propane to acrylic acid, comprising a) molybdenum (Mo), b) vanadium (V), c) niobium (Nb), d) tellurium (Te), e) manganese (Mn) and cobalt, in which the molar ratio of at least one element, which is selected from manganese and cobalt, to molybdenum lies in the range 0.01 to 0.2. Furthermore, a catalyst for the oxidation and/or oxidative dehydrogenation of hydrocarbons, a use of the catalyst material or of the catalyst, a method for producing a catalyst material for the oxidation and/or oxidative dehydrogenation of hydrocarbons, and a method for the selective oxidation of propane to acrylic acid.
    Type: Grant
    Filed: August 9, 2012
    Date of Patent: July 7, 2015
    Assignee: Clariant Produkte (Deutschland) GmbH
    Inventors: Alfred Hagemeyer, Gerhard Mestl, Silvia Neumann, Andras Tompos, Jozsef Margitfalvi, Lajos Istvan Vegvari
  • Publication number: 20150148563
    Abstract: A catalyst material for the oxidation and/or oxidative dehydrogenation of hydrocarbons, in particular for the selective oxidation of propane to acrylic acid, is specified, comprising a) molybdenum (Mo), b) vanadium (V), c) niobium (Nb), d) tellurium (Te), e) nickel (Ni), f) tungsten (W) and g) manganese (Mn), in which the molar ratio of at least one element, which is selected from nickel, tungsten and manganese, to molybdenum lies in the range 0.01 to 0.2, more preferably 0.05 to 0.15 and particularly preferably from 0.0025:1 to 0.3:1. Furthermore, a catalyst for the oxidation and/or oxidative dehydrogenation of hydrocarbons, a use of the catalyst material or of the catalyst, a method for producing a catalyst material for the oxidation and/or oxidative dehydrogenation of hydrocarbons and a method for the selective oxidation of propane to acrylic acid is specified.
    Type: Application
    Filed: August 8, 2012
    Publication date: May 28, 2015
    Applicant: CLARIANT PRODUKTE (DEUTSCHLAND) GMBH
    Inventors: Alfred Hagemeyer, Gerhard Mestl, Silvia Neumann, Jozsef Margitfalvi, Andras Tompos, Lajos Istvan Vegvari
  • Publication number: 20150126361
    Abstract: The present invention relates to a method for producing a shell catalyst which is suitable for the synthesis of alkenyl carboxylic acid esters, in particular for producing vinyl acetate monomers (VAM) from ethylene and allyl acetate monomers from propylene by means of oxy-acetylation. The present invention also relates to a shell catalyst that can be obtained by the method according to the invention as well as the use of the shell catalyst produced using the method according to the invention or of the shell catalyst according to the invention for producing alkenyl carboxylic acid esters, in particular VAM and allyl acetate monomer.
    Type: Application
    Filed: May 3, 2013
    Publication date: May 7, 2015
    Applicant: CLARIANT INTERNATIONAL LTD
    Inventors: Gerhard Mestl, Peter Scheck, Alfred Hagemeyer, Carolin Fischer
  • Publication number: 20150126360
    Abstract: The present invention relates to a method for producing a shell catalyst which is suitable for the synthesis of alkenyl carboxylic acid esters, in particular for producing vinyl acetate monomers (VAM) from ethylene and allyl acetate monomers from propylene by means of oxy-acetylation. The present invention also relates to a shell catalyst that can be obtained by the method according to the invention as well as the use of the shell catalyst produced using the method according to the invention or of the shell catalyst according to the invention for producing alkenyl carboxylic acid esters, in particular VAM and allyl acetate monomer.
    Type: Application
    Filed: May 3, 2013
    Publication date: May 7, 2015
    Applicant: Clariant International Ltd.
    Inventors: Gerhard Mestl, Peter Scheck, Alfred Hagemeyer, Carolin Fischer