Abstract: A plant (2) for building tyres comprises a system for managing initial components (3); a system for managing the manufacturing of semi-finished products (4) starting from one or more initial components; a system for managing the building of a green tyre (5) starting from one or more semi-finished products; a system for managing the curing of said green tyre (6). The logical set of a control unit (8) for the plant (2) and/or of one or more from among control units (8a-8e) for the management systems (3-6) and/or of a automatic visual control system (7) is programmed for controlling at least two parameters, assigning to each of these a quality index (I), discarding a tyre being processed when a quality index (I) corresponding to said discard level (5) is assigned to at least one of said parameters and feedbacking the control result of at least one parameter in order to verify the quality index (I) of the parameters.

Abstract: A tyre for vehicle wheels includes a carcass structure with at least one carcass ply formed by strip-like elements consecutively adjacent one after the other along a circumferential extension and having overlap zones along respective longitudinal edges superimposed on each other. Each overlap zone has, along a longitudinal extension thereof, terminal sections that are laterally opposite with respect to an intermediate section. The intermediate section of each overlap zone has an intermediate overlap width greater than a terminal overlap width of the terminal sections.

Abstract: An apparatus for building tyres for vehicle wheels are described. A substantially cylindrical carcass sleeve, having at least one carcass ply, includes consecutively adjacent strip-like elements laid one after the other around the circumferential extension of a substantially cylindrical deposition surface. Circumferentially consecutive strip-like elements laid one after the other form overlap zones along respective longitudinal edges superimposed on each other. Each overlap zone has, along a longitudinal extension thereof, terminal sections that are laterally opposite with respect to an intermediate section. The intermediate section of each overlap zone has greater width than the width of the terminal sections.

Abstract: Apparatus for applying noise-reducing elements to a tyre for vehicle wheels that has a radially inner surface with a service area and a circumferential dimension. The apparatus determines the position in circumferential direction of the service area, determines the position in circumferential direction of a target area on the radially inner surface of the tyre based on the position in circumferential direction of the service area, and applies a noise-reducing element the target area. The position in circumferential direction of the service area is determined by circumferentially inspecting the radially inner surface of the tyre starting from a reference position, detecting the angular position of the service area with respect to the reference position and determining the position in circumferential direction of the service area based on the angular position and on the circumferential dimension of the radially inner surface of the tyre.

Abstract: The process for producing tyres comprises arranging no more than four sets of noise-reducing elements, each set being associated with a respective dimension Lx different from each other; feeding in succession a set of tyres for vehicle wheels, having different values C of the inner circumferential extension; for each inner circumferential extension value, determining a respective number nx of noise-reducing elements for each set of noise-reducing elements, with x ranging from 1 to N, wherein for at least one value of the inner circumferential extension at least two respective numbers nx differ from 0; for each tyre, collecting from each set of noise-reducing elements the respective number nx of noise-reducing elements and applying the collected noise-reducing elements in circumferential sequence along an inner surface of the tyre, with dimension Lx oriented circumferentially.

Abstract: A process and apparatus for applying noise reducer elements to tyres. Each noise reducer element has an anchoring surface coated with an adhesive layer. The anchoring surface is illuminated with a reference radiation. The radiation emitted by the anchoring surface is detected; and a digital image representative of the anchoring surface is determined as a function of the emitted radiation. Each pixel of the digital image is associated with a respective brightness value representative of the amount of adhesive present in an area of the anchoring surface corresponding to such each pixel. One or more noise reducer elements are applied on the radially inner surface of a tyre.

Abstract: A process and apparatus for applying noise reducer elements to tyres. Each noise reducer element has an anchoring surface coated with an adhesive layer. The anchoring surface is illuminated with a reference radiation. The radiation emitted by the anchoring surface is detected; and a digital image representative of the anchoring surface is determined as a function of the emitted radiation. Each pixel of the digital image is associated with a respective brightness value representative of the amount of adhesive present in an area of the anchoring surface corresponding to such each pixel. One or more noise reducer elements are applied on the radially inner surface of a tyre.

Abstract: A process and apparatus for applying noise reducer elements to tyres. Each noise reducer element has an anchoring surface coated with an adhesive layer. The anchoring surface is illuminated with a reference radiation. The radiation emitted by the anchoring surface is detected; and a digital image representative of the anchoring surface is determined as a function of the emitted radiation. Each pixel of the digital image is associated with a respective brightness value representative of the amount of adhesive present in an area of the anchoring surface corresponding to such each pixel. One or more noise reducer elements are applied on the radially inner surface of a tyre.

Abstract: The present invention relates to a method and an apparatus for applying noise reducing elements to tyres for vehicle wheels. Noise reducing elements (12), all equal to each other, are fed in succession on a conveyor (20) according to a predetermined path and are oriented on the predetermined path all in the same way. Tyres (2) of different sizes (C, P) are fed in succession on a conveyor (20) up to an application station (34). In the application station (34), the noise reducing elements (12) are picked up from the conveyor (20) and applied to radially inner surfaces of the tyres (2). The application comprises: arranging the noise reducing elements (12) with the larger dimension (L) directed in a circumferential direction or arranging the noise reducing elements (12) with the larger dimension (L) directed in an axial direction as a function of the sizes (C, P) of the tyre (2) in which they are applied.

Abstract: A process for manufacturing tyres for vehicle wheels, comprising the step of building on a forming support a carcass structure comprising at least one carcass ply and, at at least one end edge of the carcass ply, at least one annular anchoring structure comprising at least one substantially circumferential annular insert and at least one filling insert associated to said at least one substantially circumferential annular insert. The step of building the carcass structure comprises the steps of positioning the annular anchoring structure on the carcass ply by moving the annular substantially circumferential insert into contact with an end edge of the carcass ply by means of a special positioning member, pulling down the filling insert on the end edge of the carcass ply and turning up a free end portion of the end edge of the carcass ply so as to form a turned up end portion of the carcass ply including said annular anchoring structure.

Abstract: A plant for building tyres is described, with a shaping station having engagement devices for a carcass sleeve, shaping devices, an expandable toroidal forming drum, actuator and application devices, and an annular contrast element. The annular contrast element is positionable around the forming drum and the carcass sleeve in the shaping station.

Abstract: A process for manufacturing tyres for vehicle wheels, comprising the step of building on a forming support a carcass structure comprising at least one carcass ply and, at least one end edge of the carcass ply, at least one annular anchoring structure comprising at least one substantially circumferential annular insert and at least one filling insert associated to said at least one substantially circumferential annular insert. The step of building the carcass structure comprises the steps of positioning the annular anchoring structure on the carcass ply by moving the annular substantially circumferential insert into contact with an end edge of the carcass ply by means of a special positioning member, pulling down the filling insert on the end edge of the carcass ply and turning up a free end portion of the end edge of the carcass ply so as to form a turned up end portion of the carcass ply including said annular anchoring structure.

Abstract: A carcass sleeve including a carcass ply and a pair of annular anchoring structures is fitted around a toroidal forming drum arranged in a first radially contracted operational condition. The carcass sleeve is toroidally shaped against a radially inner surface of an annular contrast element. The forming drum is positioned inside the carcass sleeve and is concurrently expanded towards a second operational condition. Upon reaching the second operational condition, the toroidally shaped carcass sleeve is coupled to the forming drum. The forming drum, coupled to the carcass sleeve, is adapted to be transferred in proximity of an application device of additional components externally to the carcass sleeve.

Abstract: A method for controlling the discharge of fluids during a process for vulcanization and moulding of a green tire includes the steps of: building at least one portion of a radially internal surface of a green tire by winding of a continuous elongated element of elastomeric material into a plurality of coils confining circumferential grooves along the rolling direction of the tire; disposing the circumferential grooves into fluid communication with discharge channels present in the radially external surface of a pressing bladder disposed in a radially internal cavity bounded by the green tire.

Abstract: Apparatus for applying noise-reducing elements to a tyre for vehicle wheels that has a radially inner surface with a service area and a circumferential dimension. The apparatus determines the position in circumferential direction of the service area, determines the position in circumferential direction of a target area on the radially inner surface of the tyre based on the position in circumferential direction of the service area, and applies a noise-reducing element the target area. The position in circumferential direction of the service area is determined by circumferentially inspecting the radially inner surface of the tyre starting from a reference position, detecting the angular position of the service area with respect to the reference position and determining the position in circumferential direction of the service area based on the angular position and on the circumferential dimension of the radially inner surface of the tyre.

Abstract: Process and an apparatus for applying noise-reducing elements to a tyre for vehicle wheels that has a radially inner surface with a service area and having a circumferential dimension. The process determines the position in circumferential direction of the service area on the radially inner surface of the tyre, determines the position in circumferential direction of a target area on the radially inner surface of the tyre based on the position in circumferential direction of the service area, and applies a noise-reducing element at the target area. The position in circumferential direction of the service area is determined by circumferentially inspecting the radially inner surface of the tyre starting from a reference position, detecting the angular position of the service area with respect to the reference position and determining the position in circumferential direction of the service area based on the angular position and on the circumferential dimension of the radially inner surface of the tyre.

Abstract: There are disclosed a plant and a process for building different types of green tyres, the process comprising: a) building a carcass structure of a green tyre; b) building a crown structure of a green tyre; wherein at least one between the building of the carcass structure and the building of the crown structure comprises: c) providing at least one first feeding unit of a first elementary semi-finished product and one second feeding unit of a second elementary semi-finished product, the at least one first and one second elementary semi-finished products being different to one another; d) building at least one portion of a structural component of the tyre being processed starting from at least one of the first and second elementary semi-finished products, in one work station fed by the first and second feeding units of the first and second elementary semi-finished products.

Abstract: A plant for building a tyre for a vehicle wheel includes a device for building carcass sleeves on building drums, a bead-forming machine, a first storage region, a second storage region, a first transport device movable between a picking-up position of pairs of annular anchoring structures in the first storage region and a release position of the pairs of annular anchoring structures in the bead-forming machine, and a second transport device movable between a first engagement position in the first storage region and a second engagement position in the second storage region, to move a plurality of annular anchoring structures between the first storage region and the second storage region.

Abstract: A process for building tyres for vehicle wheels are disclosed, wherein said building process comprises the following steps carried out in a carcass structure building line: a) associating a pair of support rings with a forming drum in a work station for associating support rings; b) building at least one structural component of the tyre being processed on the forming drum provided with said pair of support rings in at least one work station of the carcass structure building line; c) removing the pair of support rings from the forming drum in a work station for removing support rings; d) transferring the pair of support rings dissociated from the forming drum in a temporary storage for support rings; e) building at least one further structural component of the tyre being processed on the forming drum without the pair of support rings in a work station of the carcass structure building line.

Abstract: The process for producing tyres comprises arranging no more than four sets of noise-reducing elements (2), each set being associated with a respective dimension Lx different from the dimension associated with the other sets; feeding in succession a set of tyres for vehicle wheels, having different values C of the inner circumferential extension; for each inner circumferential extension value, determining a respective number nx of noise-reducing elements for each set of noise-reducing elements, with x ranging from 1 to N, as a function of the value of the inner circumferential extension, wherein for at least one value of the inner circumferential extension at least two respective numbers nx differ from 0; for each tyre (1), collecting from each set of noise-reducing elements (2) the respective number nx of noise-reducing elements (2) and applying the collected noise-reducing elements (2) in a circumferential sequence along an inner surface (3) of the tyre (1), with the dimension Lx oriented circumferentially.