Abstract: A carcass ply is applied around an outer surface of a building drum, according to an application diameter greater than the fitting diameter of the tyre. An annular anchoring structure defining the fitting diameter is coaxially engaged around each of the end flaps. An outer sleeve including at least one belt structure possibly associated with a tread band is disposed at a coaxially centred position around the carcass sleeve applied onto the building drum. Through axial approaching of two halves forming the building drum, the carcass sleeve is shaped into a toroidal configuration to determine application of same against a radially internal surface of the outer sleeve.

Abstract: An apparatus for building tyres for vehicle wheels are described. A substantially cylindrical carcass sleeve, having at least one carcass ply, includes consecutively adjacent strip-like elements laid one after the other around the circumferential extension of a substantially cylindrical deposition surface. Circumferentially consecutive strip-like elements laid one after the other form overlap zones along respective longitudinal edges superimposed on each other. Each overlap zone has, along a longitudinal extension thereof, terminal sections that are laterally opposite with respect to an intermediate section. The intermediate section of each overlap zone has greater width than the width of the terminal sections.

Abstract: A process and an apparatus for building tyres and a tyre for vehicle wheels are described. A substantially cylindrical carcass sleeve, having at least one carcass ply, is formed by laying consecutively adjacent strip-like elements one after the other around the circumferential extension of a substantially cylindrical deposition surface. Circumferentially consecutive strip-like elements are laid one after the other to form overlap zones along respective longitudinal edges superimposed on each other. Each overlap zone has, along a longitudinal extension thereof, terminal sections that are laterally opposite with respect to an intermediate section. The intermediate section of each overlap zone has greater width than the width of the terminal sections.

Abstract: A process for building tyres provides for building a carcass sleeve around a forming drum having an application diameter and two lateral half-portions axially moveable relative to each other. The carcass sleeve comprises at least one carcass ply coaxially engaged around each of the axially opposite end flaps thereof to an annular anchoring structure defining a fitting diameter smaller than the application diameter. The building of the carcass sleeve comprises: applying and stopping a leading end of a semi-finished product in form of continuous strip cut to size against a continuous surface of the forming drum; winding the semi-finished product in form of continuous strip cut to size circumferentially around the forming drum; joining a trailing end of the semi-finished product to the leading end at said continuous surface. The continuous surface is extended only partly around the forming drum.

Abstract: A carcass ply is applied around an outer surface of a building drum according to an application diameter larger than the fitting diameter of a tyre. Coaxially engaged around each of the end flaps is an annular anchoring structure defining the fitting diameter. A pair of sidewalls is manufactured by laying of a continuous elongated element in the form of approached coils on the carcass sleeve. An outer sleeve, including at least one belt structure possibly associated with a tread band, is coaxially centered around the carcass sleeve. Through axial approaching of two halves forming the building drum, the carcass sleeve is shaped into a toroidal configuration to determine application of same against a radially internal surface of the outer sleeve.

Abstract: The present invention relates to a method and an apparatus for applying noise reducing elements to tyres for vehicle wheels. Noise reducing elements (12), all equal to each other, are fed in succession on a conveyor (20) according to a predetermined path and are oriented on the predetermined path all in the same way. Tyres (2) of different sizes (C, P) are fed in succession on a conveyor (20) up to an application station (34). In the application station (34), the noise reducing elements (12) are picked up from the conveyor (20) and applied to radially inner surfaces of the tyres (2). The application comprises: arranging the noise reducing elements (12) with the larger dimension (L) directed in a circumferential direction or arranging the noise reducing elements (12) with the larger dimension (L) directed in an axial direction as a function of the sizes (C, P) of the tyre (2) in which they are applied.

Abstract: During building of tyres, at least one first forming drum is employed which has a deposition surface and includes sectors radially movable relative to a geometric rotation axis, and circumferentially distributed one after the other. A plurality of strip-like elements is deposited in circumferential side by side relationship on the deposition surface set in the first deposition configuration, to form at least one component of at least one first crown structure. Setting of the deposition surface includes the actions of radially moving the sectors to give the deposition surface a predetermined diameter and carry out a relative movement between a central portion and axially external end portions of each sector to shape the deposition surface according to a predetermined curvature outline.

Abstract: A plant for building tyres includes a plurality of working locations, at least one first working location being associated with at least two loading/unloading locations, a proximal one and a distal one, each of said working locations and loading/unloading locations being associable with a forming drum. The production cycle is controlled by the method of: (i) loading a first forming drum into the at least one first working location; (ii) loading a second forming drum into the loading/unloading location; (iii) at the end of the working provided in the at least one first working location, unloading the first forming drum into the proximal loading/unloading location.

Abstract: A process and apparatus for applying noise reducer elements to tyres. Each noise reducer element has an anchoring surface coated with an adhesive layer. The anchoring surface is illuminated with a reference radiation. The radiation emitted by the anchoring surface is detected; and a digital image representative of the anchoring surface is determined as a function of the emitted radiation. Each pixel of the digital image is associated with a respective brightness value representative of the amount of adhesive present in an area of the anchoring surface corresponding to such each pixel. One or more noise reducer elements are applied on the radially inner surface of a tyre.

Abstract: A method of controlling the management of annular anchoring structures in a process and a plant for building tyres for vehicle wheels, comprises: a) feeding pairs of first annular anchoring structures (6?) from a first storage region (21) to a bead-forming machine (20); b) loading a plurality of second annular anchoring structures (6?) into a second storage region (22); c) carrying the second annular anchoring structures (6?) from the second storage region (22) to the first storage region (21); d) feeding pairs of second annular anchoring structures (6?) from the first storage region (21) to the bead-forming machine (20). The method comprises the sequential cyclic repetition of the above actions.

Abstract: An apparatus for checking tyres is described. The apparatus has a first check unit having an inlet for tyres and a plurality of check tools. The apparatus also has a second check unit having an outlet for the tyres and a plurality of check tools. The apparatus further has an overturning and transport device operatively interposed between the first check unit and the second check unit. The first check unit, the second check unit and the overturning and transport device define a check path configured to be traversed by each tyre step by step. The first check unit and the second check unit have the same check tools configured for executing the same checks on respective axial halves of the tyres.

Abstract: A plant for building tyres includes a plurality of working locations, at least one first working location being associated with at least two loading/unloading locations, a proximal one and a distal one, each of said working locations and loading/unloading locations being associable with a forming drum. The production cycle is controlled by the method of: (i) loading a first forming drum into the at least one first working location; (ii) loading a second forming drum into the loading/unloading location; (iii) at the end of the working provided in the at least one first working location, unloading the first forming drum into the proximal loading/unloading location.

Abstract: Process and an apparatus for applying noise-reducing elements to a tyre for vehicle wheels that has a radially inner surface with a service area and having a circumferential dimension. The process determines the position in circumferential direction of the service area on the radially inner surface of the tyre, determines the position in circumferential direction of a target area on the radially inner surface of the tyre based on the position in circumferential direction of the service area, and applies a noise-reducing element at the target area. The position in circumferential direction of the service area is determined by circumferentially inspecting the radially inner surface of the tyre starting from a reference position, detecting the angular position of the service area with respect to the reference position and determining the position in circumferential direction of the service area based on the angular position and on the circumferential dimension of the radially inner surface of the tyre.

Abstract: A process for manufacturing a lot of tires including: selecting a first operating radial position; setting a positioning device to the first operating radial position; setting a turning up device to the first operating radial position; positioning a first annular anchoring structure on an edge of a first carcass ply; turning up the edge of the first carcass ply around the first annular anchoring structure; pulling down the edge of the first carcass ply toward the longitudinal axis of a first forming support; replacing the first forming support with a second forming support; selecting a second operating radial position; setting the positioning device to the second operating radial position; setting the turning up device to the second operating radial position; positioning a second annular anchoring structure on an edge of the second carcass ply; and turning up the edge of the second carcass ply around the second annular anchoring structure.

Abstract: A method of controlling the management of annular anchoring structures in a process and a plant for building tyres for vehicle wheels includes a) feeding pairs of first annular anchoring structures from a first storage region to a bead-forming machine; b) loading a plurality of second annular anchoring structures into a second storage region; c) carrying the second annular anchoring structures from the second storage region to the first storage region; d) feeding pairs of second annular anchoring structures from the first storage region to the bead-forming machine; e) loading a plurality of first annular anchoring structures into said second storage region; and f) carrying the first annular anchoring structures from the second storage region to the first storage region.

Abstract: An apparatus for checking tyres is described. The apparatus has a first check unit having an inlet for tyres and a plurality of check tools. The apparatus also has a second check unit having an outlet for the tyres and a plurality of check tools. The apparatus further has an overturning and transport device operatively interposed between the first check unit and the second check unit. The first check unit, the second check unit and the overturning and transport device define a check path configured to be traversed by each tyre step by step. The first check unit and the second check unit have the same check tools configured for executing the same checks on respective axial halves of the tyres.

Abstract: A device for securing an electronic unit to a tyre comprises a base formed by a layer of elastomeric material on which—by means of a structural adhesive—a module comprising the electronic unit is glued. The lower surface of the elastomeric material base, opposite to the surface the module is glued to, and which is intended for being glued to the tyre's surface, is instead coated by means of a pressure sensitive adhesive (PSA). It has also an area which is greater than the surface area of the module glued to the base.

Abstract: An apparatus and a method for checking tires is described. The apparatus has a first check unit having an inlet for tires and a plurality of check tools. The apparatus has a second check unit having an outlet for the tires and a plurality of check tools. The apparatus has an overturning and transport device operatively interposed between the first check unit and the second check unit. The first check unit, the second check unit and the overturning and transport device define a check path configured to be traversed by each tire step by step. The first check unit and the second check unit have the same check tools configured for executing the same checks on respective axial halves of the tires.

Abstract: An apparatus for building a tire for a vehicle wheel includes at least one forming support and at least one assembly device for assembling components of elastomeric material on the forming support. The at least one assembly device includes at least one dispensing device for dispensing a continuous elongated element of elastomeric material and at least one application device for applying the continuous elongated element in a form of coils disposed in side by side relationship or at least partly superposed, wound on the forming support and forming the at least one component of elastomeric material of the tire. The apparatus also includes at least one pressure device operatively acting on an applied portion of the continuous elongated element, wherein the pressure device includes a central roller and two side rollers, each laterally offset relative to the central roller and on the opposite side relative to the other side roller.

Abstract: A plant (2) for building tyres comprises a system for managing initial components (3); a system for managing the manufacturing of semi-finished products (4) starting from one or more initial components; a system for managing the building of a green tyre (5) starting from one or more semi-finished products; a system for managing the curing of said green tyre (6). The logical set of a control unit (8) for the plant (2) and/or of one or more from among control units (8a-8e) for the management systems (3-6) and/or of a automatic visual control system (7) is programmed for controlling at least two parameters, assigning to each of these a quality index (I), discarding a tyre being processed when a quality index (I) corresponding to said discard level (5) is assigned to at least one of said parameters and feedbacking the control result of at least one parameter in order to verify the quality index (I) of the parameters.