Patents by Inventor Gilles Hochstetter
Gilles Hochstetter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12194709Abstract: A multilayer structure for transporting or storing gas or for exploiting oil or gas deposits under the sea, including, from the inside to the outside, at least one sealing layer and at least one composite reinforcing layer, the innermost composite reinforcing layer being welded to the outermost adjacent sealing layer, the sealing layers of a composition including at least one semi-crystalline thermoplastic polymer, the Tm of which is less than 280° C., wherein at least one of the composite reinforcing layers of a fibrous material in the form of continuous fibers impregnated with a composition including at least one thermoplastic polymer, the thermoplastic polymer having a Tg greater than the maximum temperature of use of the structure (Tu), with Tg?Tu+20° C., Tu being greater than 50° C., and a multilayer structure selected from a reservoir, a pipe or a tube for transporting or storing hydrogen being excluded.Type: GrantFiled: July 28, 2020Date of Patent: January 14, 2025Assignee: ARKEMA FRANCEInventor: Gilles Hochstetter
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Publication number: 20250003530Abstract: A tube including at least one cylindrical element made of a pultruded fibrous material impregnated with a thermoplastic matrix, at least one additional fibrous reinforcement, partially or completely surrounding the cylindrical element(s), the fibers contained in the additional fibrous reinforcement being positioned along an axis different from the longitudinal axis of the cylindrical element, the total content of fibers of the tube being of between 40% and 70% by volume, with respect to the volume of the matrix and of the fibers contained in the tube.Type: ApplicationFiled: July 27, 2022Publication date: January 2, 2025Applicant: ARKEMA FRANCEInventors: Gilles HOCHSTETTER, Thibaut SAVART, Arthur BABEAU, Axel SALINIER
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Patent number: 12173129Abstract: The present invention concerns an impregnated fibrous material comprising at least one continuous-fiber fibrous material in the form of a roving or a plurality of parallel rovings and at least one thermoplastic polymer matrix, characterized in that said at least one thermoplastic polymer is an amorphous or semi-crystalline polymer having a glass transition temperature such that Tg?40° C., especially Tg?100° C., in particular ?120° C., the fiber content of said impregnated fibrous material being from 45 to 65% by volume, preferably from 50 to 60% by volume, especially from 54 to 60% by volume, the number-average molecular mass Mn of said thermoplastic polymer being from 11,000 to 25,000 g/mol, the melt viscosity of said thermoplastic polymer being from 80 to 1500 Pa·s, as measured by plane-plane rheology at 1 Hz and 2% deformation, at a temperature of Tg+220° C.Type: GrantFiled: December 17, 2019Date of Patent: December 24, 2024Assignee: ARKEMA FRANCEInventors: Gilles Hochstetter, Lise Deves, Mathieu Capelot, Thierry Briffaud, Yves Deyrail
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Publication number: 20240344661Abstract: A tank for containing a pressurized fluid, including at least one cylindrical element made of a pultruded fibrous material impregnated with a thermoplastic matrix, a first cap placed at one end of at least one cylindrical element closing it, a second cap placed at the other end of at least one cylindrical element, fitted with an orifice intended to make possible the entry and the exit of the fluid, and at least one additional fibrous reinforcement, partially or completely surrounding the cylindrical element(s) and optionally the caps, the fibers contained in the additional fibrous reinforcement being positioned along a different axis from the longitudinal axis of the cylindrical element, the total content of fibers of the tank being of between 40% and 70% by volume, with respect to the volume of the matrix and of the fibers contained in the tank.Type: ApplicationFiled: July 27, 2022Publication date: October 17, 2024Applicant: ARKEMA FRANCEInventors: Gilles HOCHSTETTER, Thibaut SAVART, Arthur BABEAU, Axel SALINIER
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Publication number: 20240183494Abstract: A multilayer structure, intended for the transportation, for the distribution or for the storage of a gas, in particular hydrogen, including, from the inside toward the outside, N composite reinforcing layer(s), deposited on one another, and being of a fibrous material in the form of continuous fibers which is impregnated by a composition of at least one semicrystalline thermoplastic polymer P1, the M.p. of which, as measured according to ISO 11357-3:2013, is greater than or equal to 150° C., or at least one amorphous thermoplastic polymer, the Tg of which is greater than 80° C., N being of from 1 to 2000 layers, and an outer sealing layer (1) cohesive with the outermost composite reinforcing layer (2) and including a composition of the at least one thermoplastic polymer P1, the composition of the outer sealing layer (1) resulting from at least the outermost composite reinforcing layer (2) cohesive with the sealing layer.Type: ApplicationFiled: March 31, 2022Publication date: June 6, 2024Applicant: ARKEMA FRANCEInventors: Thibaut SAVART, Arthur BABEAU, Axel SALINIER, Gilles HOCHSTETTER, Alexandre HAUCK, Damien BUSCA
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Patent number: 11945135Abstract: The invention relates to a process for manufacturing a pre-impregnated fibrous material comprising a continuous fibre fibrous material and at least one thermoplastic polymer matrix, characterized in that said pre-impregnated fibrous material is made of a single unidirectional ribbon or a plurality of parallel ribbons unidirectional and in that said method comprises an impregnation step, in particular at the core, of said fibrous material being in the form of a roving or of several parallel rovings by said thermoplastic polymer being in powder form, said step of impregnation being carried out with said at least one thermoplastic polymer and said fibrous material the D90/D10 ratio of which by volume of the thermoplastic polymer particles ranges from 1.Type: GrantFiled: December 20, 2017Date of Patent: April 2, 2024Assignee: ARKEMA FRANCEInventors: Gilles Hochstetter, Arthur Pierre Babeau, Thibaut Savart, François Tanguy, Denis Huze, Mathieu Capelot, Patrice Gaillard
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Patent number: 11938656Abstract: A method of manufacturing an impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, the method including pre-impregnating the fibrous material while it is in the form of a roving or several parallel rovings with the thermoplastic material and heating the thermoplastic matrix for melting, or maintaining in the molten state, the thermoplastic polymer after pre-impregnation, the at least one heating step being carried out by means of at least one heat-conducting spreading part (E) and at least one heating system, with the exception of a heated calendar, the roving or the rovings being in contact with part or all of the surface of the at least one spreading part (E) and partially or wholly passing over the surface of the at least one spreading part (E) at the level of the heating system.Type: GrantFiled: June 21, 2018Date of Patent: March 26, 2024Assignee: ARKEMA FRANCEInventors: Gilles Hochstetter, Mathieu Capelot, Thibaut Savart, Arthur Pierre Babeau, Denis Huze, François Tanguy, Patrice Gaillard
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Publication number: 20240092040Abstract: A method for preparing composite parts, including a step of depositing at least one band of fibrous material impregnated with a thermoplastic polymer on a substrate, by means of a main heating system selected from the following two systems: a preheating system (1) and a heating system (2), in combination with at least one secondary heating system selected from: a heating system (3), a post-heating system (4), a heating system (5), and a preheating system (6), or by means of the two main heating systems (1) and (2), the substrate being previously devoid of any deposited band or comprising at least one band n?1 of said fibrous material, the thermoplastic polymer being amorphous, with a Tg such that Tg?80° C., or semicrystalline, with a Tm?150° C.Type: ApplicationFiled: February 3, 2022Publication date: March 21, 2024Applicant: ARKEMA FRANCEInventors: Arthur BABEAU, Axel SALINIER, Thibaut SAVART, Gilles HOCHSTETTER
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Publication number: 20230415446Abstract: A multilayer structure which is chosen from among a tank, a pipe or a tube and intended for transporting, distributing or storing liquid hydrogen, the structure including a sealing layer in contact with the liquid hydrogen, the sealing layer including a composition which includes a polymer P1 which is polychlorotrifluoroethylene and at least one second layer located above the sealing layer, the second layer being a composite reinforcing layer of a fibrous material in the form of continuous fibers impregnated with a composition mainly including at least one thermoplastic or thermosetting polymer P2.Type: ApplicationFiled: November 22, 2021Publication date: December 28, 2023Applicant: ARKEMA FRANCEInventors: Gilles HOCHSTETTER, Thibaut SAVART, Patrick DANG, Richard AUDRY
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Patent number: 11773247Abstract: The present invention relates to an impregnation process for a fibrous substrate, a liquid composition for implementing this process and the obtained impregnated fibrous substrate. The impregnated fibrous substrate is suitable for manufacturing mechanical or structured parts or articles. In particular the present invention deals with an industrial process for impregnating a fibrous substrate or long fibers with a viscous liquid composition containing mainly methacrylic or acrylic components. This viscous composition is called hereafter liquid (meth) acrylic syrup. The invention concerns also a fibrous substrate pre-impregnated with said syrup which is useful for manufacturing mechanical or structured parts or articles. More particular the impregnation of fibrous substrate with the (meth) acrylic syrup is achieved in a closed mould.Type: GrantFiled: April 15, 2019Date of Patent: October 3, 2023Assignee: ARKEMA FRANCEInventors: Pierre Gerard, Jean-Pierre Cauchois, Gilles Hochstetter, Michel Glotin, Camille Perrin, Gilles Raymond Francois
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Publication number: 20230151153Abstract: A composition including at least one polyamide polymer obtained from at least one reactive polyamide prepolymer including at least one chain extender (PA1-All1-PA1), the polyamide polymer being prepared at a temperature T1 no lower than the temperature melting temperature or glass transition temperature of the polymer and having a mean molecular weight Mn1. The composition has a melt viscosity which can be modulated according to the temperature to which the composition is exposed, wherein the temperature is between T2 and T3, T2 and T3 being higher than T1, and the melt viscosity ?2 or ??3 observed at the temperature T2 or T3, respectively, being lower than the melt viscosity ?2 or ?3 of the polyamide polymer, which does not include a chain extender and has the same mean molecular weight Mn1(PA1) observed at the same temperature T2 or T3. The composition includes one or more polyamides.Type: ApplicationFiled: January 5, 2023Publication date: May 18, 2023Applicant: Arkema FranceInventors: Thierry BRIFFAUD, Gilles HOCHSTETTER, Mathieu CAPELOT
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Publication number: 20230080953Abstract: The use of a composition including a mixture of at least one non-reactive thermoplastic polymer of Tg >40° C., especially >100° C., in particular >120° C., and at least one reactive thermoplastic prepolymer, with a fibrous material, for the preparation of a fibrous material impregnated with the composition, the composition having an initial melt viscosity during the impregnation, as measured in plate-plate rheology under 1 Hz and 2% strain, at a temperature of 300° C., of less than the viscosity of the same composition devoid of reactive prepolymer, measured under the same conditions, and/or a ductility, after in situ polymerization of the reactive thermoplastic prepolymer in the composition during the impregnation and after the impregnation, that is at least equivalent to the ductility of the same composition devoid of non-reactive thermoplastic polymer, and of which said reactive thermoplastic prepolymer is polymerized to the same number-average molecular mass (Mn).Type: ApplicationFiled: February 23, 2021Publication date: March 16, 2023Applicant: ARKEMA FRANCEInventors: Thibaut SAVART, Lise DEVES, Gilles HOCHSTETTER
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Patent number: 11578170Abstract: A composition including at least one polyamide polymer obtained from at least one reactive polyamide prepolymer including at least one chain extender (PA1-All1-PA1), the polyamide polymer being prepared at a temperature T1 no lower than the temperature melting temperature or glass transition temperature of the polymer and having a mean molecular weight Mn1. The composition has a melt viscosity which can be modulated according to the temperature to which the composition is exposed, wherein the temperature is between T2 and T3, T2 and T3 being higher than T1, and the melt viscosity ?2 or ??3 observed at the temperature T2 or T3, respectively, being lower than the melt viscosity ?2 or ?3 of the polyamide polymer, which does not include a chain extender and has the same mean molecular weight Mn1(PA1) observed at the same temperature T2 or T3. The composition includes one or more polyamides.Type: GrantFiled: April 14, 2015Date of Patent: February 14, 2023Assignee: ARKEMA FRANCEInventors: Thierry Briffaud, Gilles Hochstetter, Mathieu Capelot
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Patent number: 11571839Abstract: A web of impregnated fibrous material(s) including N individual tapes of fibrous material(s) stacked and/or joined in relation to one another, in which said N tapes adhere to each other and can overlap at least partially. The tapes of fibrous material(s) include continuous fibers impregnated with at least one thermoplastic polymer, and optionally a chain extender. The web has a surface, in cross-section perpendicular to the axis of the fibers, S, that is substantially equal to the sum of the surface, in cross-section perpendicular to the axis of the fibers, of each initial individual tape, denoted Sth, Sth being equal to N×l×Ep, wherein l represents the average width of a tape and Ep represents the average thickness of a tape, N being between 2 and 2000, and the average thickness of each individual tape being less than or equal to 150 ?m.Type: GrantFiled: March 19, 2019Date of Patent: February 7, 2023Assignee: ARKEMA FRANCEInventors: Thibaut Savart, Gilles Hochstetter, Anthony Florencie, Patrice Gaillard, Axel Salinier, Arthur Pierre Babeau
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Publication number: 20220275157Abstract: A method for manufacturing at least one impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer, the method including a step of impregnating the at least one fibrous material in a pultrusion head by injecting a reactive composition in the melt state including at least one precursor of the thermoplastic polymer in the presence of the fibrous material, the at least one fibrous material on entry into the pultrusion head being divided in its thickness into layers, with each layer circulating in its own channel within the pultrusion head, the reactive composition being injected into each channel and/or between the layers when they are recombined at the exit from each channel, the channel being heated, in which the precursors of the thermoplastic polymer are at least partly polymerized.Type: ApplicationFiled: July 7, 2020Publication date: September 1, 2022Applicant: Arkema FranceInventors: Yves DEYRAIL, Gilles HOCHSTETTER, Thomas BOUCHERES, Adrian CAUSIER
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Publication number: 20220258439Abstract: A thin-walled mold and a method for manufacturing a part made of composite material, the material including reinforcing fibers and a polymer matrix, the method including the following consecutive steps: installing, in a matrix mounted on a press, a closed thin-walled mold in which reinforcing fibers have been arranged; closing the press; injecting a polymer or a reactive composition including at least one prepolymer, at least one monomer or a mixture thereof, in the molten state, into the closed thin-walled mold; keeping the press closed during all or part of the polymerisation of the polymer matrix when a reactive composition is used; opening the press and removing the thin-walled mold from the press, while maintaining a residual pressure of between 0.7 and 10 bar, preferably between 0.7 and 5 bar, inside the mold; and cooling the mold under said residual pressure.Type: ApplicationFiled: July 22, 2020Publication date: August 18, 2022Applicant: Arkema FranceInventor: Gilles HOCHSTETTER
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Publication number: 20220258446Abstract: A multilayer structure selected from a reservoir, a pipe or a tube, for transporting, distributing or storing hydrogen, including, from the inside to the outside, at least one sealing layer and at least one composite reinforcing layer, the innermost composite reinforcing layer being welded to the outermost adjacent sealing layer, the sealing layers including at least one semi-crystalline thermoplastic polymer, the Tm of which is less than 280° C., wherein the at least one thermoplastic polymer of each sealing layer may be the same or different, and at least one of the composite reinforcing layers being of a fibrous material in the form of continuous fibers impregnated with a composition of at least one thermoplastic polymer P2j, the thermoplastic polymer P2j having a Tg greater than the maximum temperature of use of said structure (Tu), with Tg?Tu+20° C., Tu being greater than 50° C.Type: ApplicationFiled: July 28, 2020Publication date: August 18, 2022Applicant: Arkema FranceInventors: Gilles HOCHSTETTER, Patrick DANG, Thibaut SAVART
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Fluidized-bed process for manufacturing a fibrous material preimpregnated with thermoplastic polymer
Patent number: 11413832Abstract: The invention relates to a process for manufacturing a preimpregnated fibrous material containing a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, wherein the preimpregnated fibrous material is produced as a single unidirectional tape or of a plurality of parallel unidirectional tapes and wherein the process includes a step of impregnating, in particular fully and homogeneously, the fibrous material that is in the form of a roving or of several parallel rovings with the at least one thermoplastic polymer matrix that is in powder form, the impregnating step being carried out by a dry route in a tank and the control of the amount of the at least one thermoplastic polymer matrix in said fibrous material being achieved by control of the residence time of said fibrous material in the powder, with the exclusion of any electrostatic process with intentional charging.Type: GrantFiled: December 20, 2017Date of Patent: August 16, 2022Assignee: Arkema FranceInventors: Gilles Hochstetter, Arthur Pierre Babeau, Thibaut Savart, François Tanguy, Denis Huze, Mathieu Capelot, Patrice Gaillard -
Publication number: 20220243843Abstract: A multilayer structure for transporting or storing gas or for exploiting oil or gas deposits under the sea, including, from the inside to the outside, at least one sealing layer and at least one composite reinforcing layer, the innermost composite reinforcing layer being welded to the outermost adjacent sealing layer, the sealing layers of a composition including at least one semi-crystalline thermoplastic polymer, the Tm of which is less than 280° C., wherein at least one of the composite reinforcing layers of a fibrous material in the form of continuous fibers impregnated with a composition including at least one thermoplastic polymer, the thermoplastic polymer having a Tg greater than the maximum temperature of use of the structure (Tu), with Tg?Tu+20° C., Tu being greater than 50° C., and a multilayer structure selected from a reservoir, a pipe or a tube for transporting or storing hydrogen being excluded.Type: ApplicationFiled: July 28, 2020Publication date: August 4, 2022Applicant: Arkema FranceInventor: Gilles HOCHSTETTER
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Patent number: 11364660Abstract: Manufacture of a pre-impregnated fibrous material which contains continuous fibers and a thermoplastic matrix, the material being made as a plurality of unidirectional parallel ribbons or sheets, and the method involving a step of pre-impregnating, in dry conditions, N parallel strands divided into X groups of Ni strands, by the thermoplastic matrix in powder form in a tank, ?Ni=N et X 3, one thereof from each series being immersed in the powder, each group of strands running on the same number Y of tensioning parts, and the parallel strands being separated by a spacing at least equal to the width of each strand.Type: GrantFiled: November 25, 2019Date of Patent: June 21, 2022Assignee: ARKEMA FRANCEInventors: Gilles Hochstetter, Arthur Pierre Babeau, Axel Salinier, Thibaut Savart