Abstract: A method for producing a composite material, including an assembly of one or a plurality of synthetic reinforcement fibers, impregnated with at least one thermoplastic polymer having a vitreous transition temperature Tg greater than or equal to 80° C. including: i) a step of impregnating said assembly with a precursor composition in the molten state and including: a) at least one prepolymer P(X)n of said thermoplastic polymer, including a molecular chain P having, at the ends n thereof, identical reactive functions X, said prepolymer having a semiaromatic and/or semi-cycloaliphatic structure, b) at least one chain extender including two identical functions Y, which are reactive with at least one of said functions X; ii) a step of polymerization by mass (poly)addition, in the molten state, of said prepolymer with said chain extender, with said thermoplastic polymer of the thermoplastic matrix being the result of said polymerization by mass polyaddition.

Abstract: The present invention relates to the field of thermoplastic composite materials. Specifically, the invention relates to a fluorinated, flame-retardant thermoplastic composition, to the prepreg prepared from said composition, to the composite material containing said prepreg, to the methods enabling manufacture, and to the uses of said material. The invention also relates to the use of a thermoplastic prepreg for manufacturing fire-resistant composite materials.

Abstract: The present invention relates to a composite material obtained by in situ polymerization of a thermoplastic resin with a fibrous material. More particularly the present invention relates to a polymeric composite material obtained by in-situ polymerization of a thermoplastic (meth)acrylic resin and a fibrous material containing long fibers and its use, a process for making such a composite material and manufactured mechanical or structured part or article comprising this polymeric composite material.

Abstract: A composition for a thermoplastic composite material having a thermoplastic matrix made of a semi-crystalline polyamide having a specific composition that includes at least two amide units, A, 55-95 mol %, and B, 5-45 mol %. A corresponds to x.T, wherein x is a C9-C18 linear aliphatic diamine and B corresponds to x?.T, wherein x? can be B1): a specific branched x-dependent aliphatic diamine, B2): MXD or B3): a linear x-dependent aliphatic diamine, said polyamide having a glass transition temperature Tg of at least 90° C. and a melting point no higher than 280° C. Also, a method for manufacturing the composite material, the semi-crystalline polyamide polymer, the use of the composition and of the polymer for parts made of composite material, as well as the material and the resulting composite part.

Abstract: The present invention relates to a composite material obtained by in situ polymerization of a thermoplastic resin with a fibrous material. More particularly the present invention relates to a polymeric composite material obtained by in-situ polymerization of a thermoplastic (meth) acrylic resin and a fibrous material containing long fibers and its use, a process for making such a composite material and manufactured mechanical or structured part or article comprising this polymeric composite material.

Abstract: A composition for a thermoplastic composite material having a thermoplastic matrix made of a semi-crystalline polyamide having a specific composition that includes at least two amide units, A, 55-95 mol %, and B, 5-45 mol %. A corresponds to x.T, wherein x is a C9-C18 linear aliphatic diamine and B corresponds to x?.T, wherein x? can be B1): a specific branched x-dependent aliphatic diamine, B2): MXD or B3): a linear x-dependent aliphatic diamine, said polyamide having a glass transition temperature Tg of at least 90° C. and a melting point no higher than 280° C. Also, a method for manufacturing said composite material, the semi-crystalline polyamide polymer, the use of the composition and of the polymer for parts made of composite material, as well as the material and the resulting composite part.

Abstract: A method of producing a pre-impregnated fibrous material including a fibrous material of continuous fibres and a thermoplastic polymer matrix, wherein the pre-impregnated fibrous material is produced in a single unidirectional strip or in a plurality of parallel unidirectional strips, the method including the following steps: (i) impregnating the fibrous material in the form of a strand or a plurality of parallel strands with the thermoplastic polymer in the form of a powder in a fluid bed; and (ii) shaping the strand or parallel strands of the fibrous material impregnated as in step (i) by calendering by at least one heating calender in the form of a single unidirectional strip or of a plurality of parallel unidirectional strips, the heating calender, in the latter case, including a plurality of calendering grooves, and the pressure and/or a spacing between the rollers of the calender being regulated by an auxiliary system.

Abstract: A method for impregnating strands or strips of natural fibres, using the following successive steps: i) the impregnation of the strands or strips by immersion in a bath containing a fine aqueous polymer dispersion; followed by ii) the drying of the strands or strips using a heating system, with the progressive elimination of the water and the gradual melting of the polymer, and the coating of the strands or strips and the molten polymer incorporated into the core of the strands or strips as a binder between the fibres; iii) optionally, the forming of the treated strands or strips into their final shape; and iv) the cooling of the treated strands or strips. The aqueous polymer dispersion comprises at least one semi-crystalline or amorphous polymer and, in the case of an amorphous polymer, has a Tg varying between 50° C. and 175° C.

Abstract: The use of an aqueous polymer dispersion including at least one amorphous polymer having a Tg varying between 55° C. and 175° C. or a semi-crystalline polymer having a melting point varying between 70° C. and less than 220° C., the weight concentration of the polymer in the dispersion varying between 5 and 50%, with the polymer particles having an average size of less than 10000 nm, as a binder for impregnating strands or strips of natural fibres, in particular flax fibres, with said polymer being incorporated in the core of the fibre bundle forming the strand or strip and thereby binding the fibres together.

Abstract: The invention relates to a method for manufacturing a thermoplastic material, in particular a mechanical part made from said material, characterised in that it includes at least one step of injection moulding a polyamide composition for a thermoplastic material or a composition of a thermoplastic material, or a step implemented by extrusion of same, said material including a thermoplastic matrix made from at least one thermoplastic polymer.

Abstract: A reactive molding composition including a precursor reactive composition of a semi-crystalline thermoplastic polymer which is a semi-crystalline polyamide and optionally at least one fibrous reinforcement and with said precursor composition including a) at least one polyamide prepolymer bearing n identical functions X chosen from carboxyl and amine and b) at least one non-polymeric extender bearing two epoxy functions Y that are reactive with said functions X with n ranging from 1 to 3, said polymer and prepolymer a) being of specific composition comprising 55 mol % to 95 mol % of at least two amide units A, and 5 mol % to 45 mol % of amide units B with A corresponding to x.T in which x is a linear aliphatic C9-C18 diamine and B corresponding to x?.T, said polyamide having a Tg of at least 80° C. and a Tm of less than or equal to 280° C.

Abstract: A composition including at least one polyamide polymer obtained from at least one reactive polyamide prepolymer including at least one chain extender (PA1-All1-PA1), the polyamide polymer being prepared at a temperature T1 no lower than the temperature melting temperature or glass transition temperature of the polymer and having a mean molecular weight Mn1. The composition has a melt viscosity which can be modulated according to the temperature to which the composition is exposed, wherein the temperature is between T2 and T3, T2 and T3 being higher than T1, and the melt viscosity ?2 or ??3 observed at the temperature T2 or T3, respectively, being lower than the melt viscosity ?2 or ?3 of the polyamide polymer, which does not include a chain extender and has the same mean molecular weight Mn1(PA1) observed at the same temperature T2 or T3. The composition includes one or more polyamides.

Abstract: A composition for a thermoplastic composite material, wherein said matrix thermoplastic polymer is a semi-crystalline polyamide polymer including amide units Z, 10T and 6T; wherein Z corresponds to an amide unit resulting from the condensation of at least one lactam or at least one C6-C14 amino acid, from the condensation of a diamine and a diacid X.Y, X and Y being at C4-C18, the molar rate of Z being 0.0%<Z?30.0%; 10T is a majority amide unit resulting from the condensation of a C10 diamine and terephthalic acid, provided in a molar rate of 40.0% to 95.0%; and 6T is an amide unit resulting from the condensation of a C6 diamine and terephthalic acid, provided in a molar rate of 5.0% to 60.0%.

Abstract: A process for a composite material, including an assembly of one or more reinforcing fibers, impregnated with at least one thermoplastic polymer with a glass transition temperature Tg of less than or equal to 75° C. and a melting point of from 150° C. to less than 250° C. or a Tg of greater than 75° C., the process including: i) a step of impregnating said assembly in bulk melt form with at least one thermoplastic polymer, which is the product of polymerization by polyaddition reaction of a reactive precursor composition including: a) at least one prepolymer P(X)n of said thermoplastic polymer, and b) at least one chain extender, represented by Y-A-Y, ii) a step of cooling and obtaining a fibrous preimpregnate, and iii) a step of processing and final forming of said composite material.

Abstract: A molding composition including at least one semi-crystalline polyamide derived from the polyaddition of a) at least one polyamide prepolymer bearing n identical functions X chosen from carboxyl, amine and hydroxyl, and of b) at least one non-polymeric reactive extender bearing two identical functions Y that are reactive with said functions X with n ranging from 1 to 3, the polyamide and prepolymer a) including 55 mol % to 95 mol % of amide units A, 5 mol %-45 mol % of amide units B with A corresponding to x.T in which x is a linear aliphatic C9-C18 diamine and B corresponding to x?.T in which x? may be B1): specific branched aliphatic diamine dependent on x or B2): MXD or B3): linear aliphatic diamine which depends on x, the polyamide having a Tg of at least 90° C. and a Tm of less than or equal to 280° C.

Abstract: A method to produce a pre-impregnated fibrous material, in particular in ribbon form, including a fibrous reinforcement and thermoplastic polymer matrix, including a step of impregnating the fibrous material in the form of a single roving or several parallel rovings with the polymer in the molten state, the polymer in the molten state at the time of the impregnation containing a neutral gas in the supercritical state used as production aid by reducing viscosity in the molten state, preferably the gas being supercritical CO2.

Abstract: A method of manufacturing a pre-impregnated fibrous material produced as a plurality of unidirectional parallel tapes, said method including the following steps: i) impregnation of the fibrous material while it is in the form of several parallel rovings, said impregnation step including: ia) immersion in a bath containing an aqueous dispersion of thermoplastic polymer, said immersion being followed by ib) drying, then ii) shaping by calendering, using at least one heated calender, into the form of a plurality of unidirectional parallel tapes using said calender including a plurality of calendering grooves according to the number of said tapes and with a pressure and/or separation between the rolls of said calender regulated by a control system.

Abstract: The invention relates to a composition comprising: a homopolymer of vinylidene fluoride (VDF) and at least one other fluorinated monomer copolymerizable with VDF, the weight proportion of said copolymer in the composition being between 10 to 35%; and a plasticisizer, the weight proportion of said plasticizer in the composition being between 1 to 5%. The invention also relates to a method for producing said composition and the use thereof for producing various items.

Abstract: A method for manufacturing a composite part including a fibrous reinforcement and a thermoplastic polymer matrix, which includes the steps of i) depositing the fibrous reinforcement in a two-part mold having a seal compressible by evacuating said mold having no vent, ii) filling the evacuated mold by injecting, in the molten state, a two-component reactive system made of a reactive thermoplastic prepolymer, the injection being carried out using a device having two distinct compartments for each one of the two reactive components mixed in a static mixer, followed by a compression and compaction of the content of the mold, and iii) removing the part from the mold, without any finishing treatment. Further, a device for implementing said method, to the resulting part and to the use of said method in an “in-mold” assembly method.

Abstract: A composition for a thermoplastic composite material having a thermoplastic matrix made of a semi-crystalline polyamide having a specific composition that includes at least two amide units, A, 55-95 mol %, and B, 5-45 mol %. A corresponds to x.T, wherein x is a C9-C18 linear aliphatic diamine and B corresponds to x?.T, wherein x? can be B1): a specific branched x-dependent aliphatic diamine, B2): MXD or B3): a linear x-dependent aliphatic diamine, said polyamide having a glass transition temperature Tg of at least 90° C. and a melting point no higher than 280° C. Also, a method for manufacturing said composite material, the semi-crystalline polyamide polymer, the use of the composition and of the polymer for parts made of composite material, as well as the material and the resulting composite part.