Abstract: A two-speed transmission for a vehicle is provided including a planetary gear set selectively coupling an input shaft and an output shaft. The planetary gear set is configured to provide two forward gear ratios and neutral. The planetary gear set includes at least one sun gear, at least one pinion in meshing engagement with the sun gear, at least one ring gear meshingly engaged with the pinion, and a carrier. The carrier supports the pinion and is connected to the output shaft such that rotation of the carrier drives the output shaft. The two-speed transmission also includes one or more elements that rotatably couple different combinations of the sun gear, the pinion, the ring gear, the input shaft, and the carrier with one another or a ground. Such elements may include combinations of clutches, brakes, and dog clutches.

Abstract: A clutch assembly that is less prone to overheating is disclosed. The clutch assembly includes a clutch housing, a shaft, and a clutch pack. The clutch pack includes a first apply plate, a second apply plate, a plurality of friction plates, and a plurality of reaction plates. The clutch assembly further includes a first actuator and a second actuator. The first actuator applies pressure to the first apply plate in a first direction to move the first apply plate toward the second apply plate. The second actuator applies pressure to the second apply plate in a second direction to move the second apply plate toward the first apply plate. The first direction is opposite the second direction such that the first and second actuators apply pressure to the clutch pack in opposing directions. This reduces localized temperature spikes in the clutch pack.

Abstract: A baffle for disposition in a sump having a fluid containing cavity is disclosed. A first portion of the baffle has an outside edge abutting a side wall of the sump and an inner edge defining an opening. A second portion of the baffle extends downwardly from the inner edge to a lower edge abutting a bottom wall of the sump. At least one jalousie divider is disposed along the second portion of the baffle to regulate fluid flow through the baffle based on fluid temperature. A controller is coupled to the jalousie divider to selectively drive the jalousie divider to a closed position that prevents fluid flow through the baffle when the fluid temperature is below a temperature threshold and an open position that permits fluid flow through the second portion of the baffle when the fluid temperature is above the temperature threshold.

Abstract: A power transmitting device for a vehicle having a power plant and a drivetrain is provided. The power transmitting device includes an output shaft that provides torque to the drivetrain and a manual transmission selectable between a first gear set having a first gear ratio and a second gear set having a second gear ratio that transmits power to the output shaft at different rotational speeds. The power transmitting device also includes a hydraulic torque converter that multiplies torque. Torque is multiplied through the torque converter and is transmitted to the output shaft from the torque converter when the first gear set is selected and is not multiplied through the torque converter when the second gear set is selected.

Abstract: The volume of lubricating oil stored in the sump of an internal combustion engine for a vehicle is in significant excess of the volume of oil circulating through the engine at any one time. The circulating oil, drawn from the sump, may be rapidly heated during its passage through the engine, but the excess volume remaining in the sump dilutes and cools the circulating oil as it returns to the sump. By separating the oil volume into a portion which is circulated through the engine and a second portion which has only limited opportunity to mix with and cool the circulating oil the circulating oil may attain its operating temperature more rapidly. Once the stored volume of oil in the engine has also reached its operating temperature the circulating oil and stored oil may be recombined.

Abstract: A fuel pump assembly including a fuel pump and a variable drive mechanism is provided. The fuel pump has a pump input shaft rotatably coupled to an impeller. The variable drive mechanism has a drive input shaft that receives torque from the engine of a vehicle and a drive output shaft that is rotatably coupled to the pump input shaft. The variable drive mechanism further comprises a planetary gearset interconnecting the drive input shaft and the drive output shaft. The planetary gearset has a variable gear ratio that varies rotational speed of the drive output shaft and therefore the pump input shaft relative to the rotational speed of the drive input shaft. Accordingly, the rotational speed of the pump input shaft and thus the volume flowrate of the fuel pump can be adjusted for any given engine speed to minimize pump related losses.

Abstract: A clutch assembly that is less prone to overheating is disclosed. The clutch assembly includes a clutch housing, a shaft, and a clutch pack. The clutch pack includes a backing plate, an applied plate, a plurality of friction plates, and a plurality of reaction plates. A primary actuator applies pressure to the applied plate to longitudinally compress the entire clutch pack and couple rotation of the clutch housing and the shaft. A secondary actuator applies pressure to at least one plate in the plurality of friction plates and the plurality of reaction plates to longitudinally move the at least one plates independently of the applied plate. This relieves some of the torque transmitted across the clutch pack adjacent the applied plate and reduces localized temperature spikes in the clutch pack adjacent to the applied plate.

Abstract: A clutch assembly that is less prone to overheating is disclosed. The clutch assembly includes a clutch housing, a shaft, and a clutch pack. The clutch pack includes a first apply plate, a second apply plate, a plurality of friction plates, and a plurality of reaction plates. The clutch assembly further includes a first actuator and a second actuator. The first actuator applies pressure to the first apply plate in a first direction to move the first apply plate toward the second apply plate. The second actuator applies pressure to the second apply plate in a second direction to move the second apply plate toward the first apply plate. The first direction is opposite the second direction such that the first and second actuators apply pressure to the clutch pack in opposing directions. This reduces localized temperature spikes in the clutch pack.

Abstract: One embodiment may include a gear assembly comprising at least one pair of meshing gears situated inside a gear case having a sump portion and a wall portion. A gear oil mixture may be disposed at least in the sump portion. At least one gear is immersed partially or fully in the oil mixture. The oil mixture comprises a hydrocarbon oil base and a coolant having an endothermic liquid/vapor transition at a temperature between the lower and upper operating temperatures of the gear assembly.

Abstract: A clutch assembly is disclosed having a clutch housing and a shaft. A clutch pack selectively couples rotation of the clutch housing and the shaft. The clutch pack includes a primary backing plate, a reaction plate, first and second friction plates disposed between the backing plate and the reaction plate, and a secondary backing plate disposed between the first and second friction plates. A first actuator selectively applies pressure to the reaction plate to move the reaction plate toward the primary backing plate. A second actuator controls movement of the secondary backing plate to switch the clutch pack between a low torque state and a high torque state. In the low torque state, the secondary backing plate cannot move longitudinally toward the primary backing plate beyond a locked position. In the high torque state, the secondary backing plate can move beyond the locked position.

Abstract: A clutch is configured to transfer torque between a first element and a second element. The first element is coupled to a reaction plate and the second element is coupled to a friction plate disposed opposite the reaction plate. The friction plate includes a plate element, a friction layer, and a plurality of compressible members. The friction layer is fixedly attached to the plate element and defines a plurality of grooved voids. The compressible members are disposed in the grooved voids of the friction layer and fixedly attached to the plate element.

Abstract: A dual-clutch transmission assembly is disclosed that splits the torque generated by an engine between first and second layshafts. A first input hub is connected to the first layshaft by a first clutch and a second input hub is connected to the second layshaft by a second clutch. A first gearset is carried on the first layshaft and a second gearset is carried on the second layshaft. The first gearset includes a primary first gear and the second gearset includes a duplicate first gear. The first and second layshafts receive torque from the transmission input shaft in response to contemporaneous engagement of the primary first gear, the duplicate first gear, and the first and second clutches, which can be used during vehicle launch to split the torque applied to the first and second clutches.

Abstract: A torque split dual-clutch transmission assembly is disclosed that splits the torque generated by an engine between at least two sets of transfer gears that are selectively coupled to first and second layshafts or intermediate shafts. A first input hub is connected to the first layshaft by a first clutch and a second input hub is connected to the second layshaft by a second clutch. A first gearset is carried on the first layshaft and a second gearset is carried on the second layshaft. Each set of transfer gears receives torque from either the transmission input shaft or the first and second layshafts in response to contemporaneous engagement of the first clutch and the second clutch, which can be used during vehicle launch to split the torque applied to the first and second clutches.

Abstract: A lubrication system for an internal combustion engine includes an oil jet configured to communicate oil onto an internal engine surface. The oil jet is fluidly connected to a pressurized oil source via an oil flow controller that is configured to control oil flowrate to the oil jet in response to a temperature of the internal engine surface.

Abstract: A clutch assembly is provided that includes a first shaft, a second shaft, a housing, a two-way over-running clutch, and a friction clutch assembly. The two-way over-running clutch includes an inner race and an outer race. At least one torque transmitting member is disposed between the inner race and the outer race that selectively transfers torque from the inner race to the outer race. The inner race defines at least one cam that receives the torque transmitting member. An inner race actuator selectively controls lock-up of the two-way over-running clutch by moving the inner race relative to the first shaft and the outer race between a concentric position and at least one eccentric position.

Abstract: A transmission includes a housing, a first shaft rotatably supported relative to the housing, and a second shaft rotatably coupled to the first shaft. A switch-type clutch assembly is movable between an engaged state having a first clutch member coupled to a second clutch member and a disengaged state having the first clutch member separated from the second clutch member. The housing rotates with the first shaft when the switch-type clutch assembly is in the engaged state. A friction clutch is movable between an engaged state having a first friction plate coupled to a second friction plate and a disengaged state having the first frication plate separated from the second frication plate. The second shaft is fixed for rotation with the first shaft via the housing when the switch-type clutch assembly and the friction clutch assembly are both in the engaged state.

Abstract: A clutch including a reaction plate configured to exert a compression force. The clutch further includes a friction plate having a surface opposing the reaction plate. A friction material layer has a first surface attached to the surface of the friction plate, and a second surface opposing the reaction plate. The second surface of the friction material layer has a plurality of dimples formed therein. Further, a lubrication fluid is disposed between the reaction plate and the friction material layer for transferring the compression force and providing a lubrication layer between the reaction plate and the friction plate.

Abstract: A method to control a clutch in a transmission includes monitoring a frequency response of the clutch including monitoring a response repeating one time per revolution of the clutch a response repeating more than one time per revolution of the clutch. A ratio of the response repeating more than one time per revolution of the clutch to the response repeating one time per revolution of the clutch is determined and compared to a first threshold ratio. A likely shudder condition is indicated based upon the comparing.

Abstract: A baffle for disposition in a sump having a fluid containing cavity is disclosed. A first portion of the baffle has an outside edge abutting a side wall of the sump and an inner edge defining an opening. A second portion of the baffle extends downwardly from the inner edge to a lower edge abutting a bottom wall of the sump. At least one jalousie divider is disposed along the second portion of the baffle to regulate fluid flow through the baffle based on fluid temperature. A controller is coupled to the jalousie divider to selectively drive the jalousie divider to a closed position that prevents fluid flow through the baffle when the fluid temperature is below a temperature threshold and an open position that permits fluid flow through the second portion of the baffle when the fluid temperature is above the temperature threshold.

Abstract: A transmission sump screen for disposition in a transmission sump is disclosed. The transmission sump screen includes a mesh of viscosity sensitive orifices providing a predetermined permeability to selectively segregate the transmission sump into a first volume and a second volume depending upon a transmission fluid temperature. Transmission fluid is only drawn from the first volume until a threshold temperature is reached. The transmission sump screen includes a first portion having an outside edge abutting the transmission sump and an inner edge spaced from the outside edge to define a neck region of the first volume having a first periphery. The transmission sump screen includes a second portion extending downwardly from the inner edge of the first portion to a lower edge abutting the transmission sump to define a lower region of the first volume having a second periphery that is larger than the first periphery.