Abstract: A semiconductor device is provided which comprises a semiconductor layer (109), a dielectric layer (111), first and second gate electrodes (129, 131) having first and second respective work functions associated therewith, and a layer of hafnium oxide (113) disposed between said dielectric layer and said first and second gate electrodes.

Abstract: A semiconductor process and apparatus provide a planarized hybrid substrate (15) by thermally oxidizing SOI sidewalls (90) in a trench opening (93) to form SOI sidewall oxide spacers (94) which are trimmed while etching through a buried oxide layer (80) to expose the underlying bulk substrate (70) for subsequent epitaxial growth of an epitaxial semiconductor layer (96).

Abstract: A semiconductor process and apparatus provide a planarized hybrid substrate (16) by selectively depositing an epitaxial silicon layer (70) to fill a trench (96), and then blanket depositing silicon to cover the entire wafer with near uniform thickness of crystalline silicon (102) over the epi silicon layer (70) and polycrystalline silicon (101, 103) over the nitride mask layer (95). The polysilicon material (101, 103) added by the two-step process increases the polish rate of subsequent CMP polishing to provide a more uniform polish surface (100) over the entire wafer surface, regardless of variations in structure widths and device densities. By forming first gate electrodes (151) over a first SOI layer (90) using deposited (100) silicon and forming second gate electrodes (161) over an epitaxially grown (110) silicon layer (70), a high performance CMOS device is obtained which includes high-k metal PMOS gate electrodes (161) having improved hole mobility.

Abstract: A semiconductor process and apparatus provides a planarized hybrid substrate (16) by removing a nitride mask layer (96) and using an oxide polish stop layer (92) when an epitaxial semiconductor layer (99) is being polished for DSO and BOS integrations. To this end, an initial SOI wafer semiconductor stack (11) is formed which includes one or more oxide polish stop layers (91, 92) formed between the SOI semiconductor layer (90) and a nitride mask layer (93). The oxide polish stop layer (92) may be formed by depositing a densified LPCVD layer of TEOS to a thickness of approximately 100-250 Angstroms.

Abstract: A semiconductor device is provided which comprises a semiconductor layer (109), a dielectric layer (111), first and second gate electrodes (129, 131) having first and second respective work functions associated therewith, and a layer of hafnium oxide (113) disposed between said dielectric layer and said first and second gate electrodes.

Abstract: A semiconductor process and apparatus provide a high performance CMOS devices (108, 109) with hybrid or dual substrates by etching a deposited oxide layer (62) using inverse slope isolation techniques to form tapered isolation regions (76) and expose underlying semiconductor layers (41, 42) in a bulk wafer structure prior to epitaxially growing the first and second substrates (84, 82) having different surface orientations that may be planarized with a single CMP process. By forming first gate electrodes (104) over a first substrate (84) that is formed by epitaxially growing (100) silicon and forming second gate electrodes (103) over a second substrate (82) that is formed by epitaxially growing (110) silicon, a high performance CMOS device is obtained which includes high-k metal PMOS gate electrodes having improved hole mobility.

Abstract: A strained semiconductor layer is achieved by a method for transferring stress from a dielectric layer to a semiconductor layer. The method comprises providing a substrate having a semiconductor layer. A dielectric layer having a stress is formed over the semiconductor layer. A radiation anneal is applied over the dielectric layer of a duration not exceeding 10 milliseconds to cause the stress of the dielectric layer to create a stress in the semiconductor layer. The dielectric layer may then be removed. At least a portion of the stress in the semiconductor layer remains in the semiconductor layer after the dielectric layer is removed. The radiation anneal can be either by using either a laser beam or a flash tool. The radiation anneal can also be used to activate source/drain regions.

Abstract: A method of forming a doped region includes, in one embodiment, implanting a dopant into a region in a semiconductor substrate, recrystallizing the region by performing a first millisecond anneal, wherein the first millisecond anneal has a first temperature and a first dwell time, and activating the region using as second millisecond anneal after recrystallizing the region, wherein the second millisecond anneal has a second temperature and a second dwell time. In one embodiment, the first millisecond anneal and the second millisecond anneal use a laser. In one embodiment, the first temperature is the same as the second temperature and the first dwell time is the same as the second dwell time. In another embodiment, the first temperature is different from the second temperature and the first dwell time is different from the second dwell time.

Abstract: A semiconductor process and apparatus provides a planarized hybrid substrate (16) by removing a nitride mask layer (96) and using an oxide polish stop layer (92) when an epitaxial semiconductor layer (99) is being polished for DSO and BOS integrations. To this end, an initial SOI wafer semiconductor stack (11) is formed which includes one or more oxide polish stop layers (91, 92) formed between the SOI semiconductor layer (90) and a nitride mask layer (93). The oxide polish stop layer (92) may be formed by depositing a densified LPCVD layer of TEOS to a thickness of approximately 100-250 Angstroms.

Abstract: A semiconductor process and apparatus provide a planarized hybrid substrate (15) by thermally oxidizing SOI sidewalls (90) in a trench opening (93) to form SOI sidewall oxide spacers (94) which are trimmed while etching through a buried oxide layer (80) to expose the underlying bulk substrate (70) for subsequent epitaxial growth of an epitaxial semiconductor layer (96).

Abstract: A semiconductor process and apparatus provide a high performance CMOS devices (108, 109) with hybrid or dual substrates by etching a deposited oxide layer (62) using inverse slope isolation techniques to form tapered isolation regions (76) and expose underlying semiconductor layers (41, 42) in a bulk wafer structure prior to epitaxially growing the first and second substrates (84, 82) having different surface orientations that may be planarized with a single CMP process. By forming first gate electrodes (104) over a first substrate (84) that is formed by epitaxially growing (100) silicon and forming second gate electrodes (103) over a second substrate (82) that is formed by epitaxially growing (110) silicon, a high performance CMOS device is obtained which includes high-k metal PMOS gate electrodes having improved hole mobility.

Abstract: A semiconductor device is provided which comprises a semiconductor layer (109), a dielectric layer (111), first and second gate electrodes (129, 131) having first and second respective work functions associated therewith, and a layer of hafnium oxide (113) disposed between said dielectric layer and said first and second gate electrodes.

Abstract: An anneal of an epitaxially grown crystalline semiconductor layer comprising a combination of group-IV elements. The layer contains at least one of the group of carbon and tin. The layer of epitaxially grown material is annealed at a temperature substantially in a range of 1,000 to 1,400 degrees Celsius for a period not to exceed 100 milliseconds within 10% of the peak temperature. The anneal is performed for example with a laser anneal or a flash lamp anneal. The limited-time anneal may improve carrier mobility of a transistor.

Abstract: An anneal of an epitaxially grown crystalline semiconductor layer comprising a combination of group-IV elements. The layer contains at least one of the group of carbon and tin. The layer of epitaxially grown material is annealed at a temperature substantially in a range of 1,000 to 1,400 degrees Celsius for a period not to exceed 100 milliseconds within 10% of the peak temperature. The anneal is performed for example with a laser anneal or a flash lamp anneal. The limited-time anneal may improve carrier mobility of a transistor.

Abstract: A semiconductor process and apparatus provide a planarized hybrid substrate (225) having a more uniform polish surface (300) by thickening an SOI semiconductor layer (210) in relation to a previously or subsequently formed epitaxial silicon layer (220) with a selective silicon deposition process that covers the SOI semiconductor layer (210) with a crystalline semiconductor layer (216). By forming first gate electrodes (151) over a first SOI substrate (90) using deposited (100) silicon and forming second gate electrodes (161) over an epitaxially grown (110) silicon substrate (70), a high performance CMOS device is obtained which includes high-k metal PMOS gate electrodes (161) having improved hole mobility.

Abstract: A strained semiconductor layer is achieved by a method for transferring stress from a dielectric layer to a semiconductor layer. The method comprises providing a substrate having a semiconductor layer. A dielectric layer having a stress is formed over the semiconductor layer. A radiation anneal is applied over the dielectric layer of a duration not exceeding 10 milliseconds to cause the stress of the dielectric layer to create a stress in the semiconductor layer. The dielectric layer may then be removed. At least a portion of the stress in the semiconductor layer remains in the semiconductor layer after the dielectric layer is removed. The radiation anneal can be either by using either a laser beam or a flash tool. The radiation anneal can also be used to activate source/drain regions.

Abstract: A strained semiconductor layer is achieved by an overlying stressed dielectric layer. The stress in the dielectric layer is increased by a radiation anneal. The radiation anneal can be either by scanning using a laser beam or a flash tool that provides the anneal to the whole dielectric layer simultaneously. The heat is intense, preferably 900-1400 degrees Celcius, but for a very short duration of less than 10 milliseconds; preferably about 1 millisecond or even shorter. The result of the radiation anneal can also be used to activate the source/drain. Thus, this type of radiation anneal can result in a larger change in stress, activation of the source/drain, and still no expansion of the source/drain.

Abstract: A backend semiconductor fabrication process includes forming an interlevel dielectric (ILD) overlying a wafer substrate by forming a low K dielectric (K<3.0) overlying the substrate of the wafer, forming an organic silicon-oxide glue layer overlying the low K dielectric, and forming a CMP stop layer dielectric overlying the glue layer dielectric. A void is then formed in the ILD, a conductive material is deposited to fill the void, and a polish process removes the excess conductive material. Forming the glue layer dielectric and the CMP stop layer dielectric is achieved by forming a CVD plasma using an organic precursor and an oxygen precursor and maintaining the plasma through the formation of the glue layer dielectric and the stop layer. The flow rate of the organic precursor is reduced relative to the oxygen precursor flow rate to form a CMP stop layer that is substantially free of carbon.

Abstract: A low K dielectric layer and a cap for the low K dielectric layer are formed in situ using the same silicon precursors but at different precursor ratios. The low K dielectric is deposited with precursors that are useful for making a low K dielectric. Trenches are formed in the low K dielectric and are filled by a metal layer. Chemical mechanical processing (CMP) is utilized to remove the metal outside the trench while the cap aids planarity outside the trench.