Abstract: A park brake systems and methods are disclosed. According to various embodiments, park brake systems comprising a tapered motor shaft having a first diameter and a second diameter, the second diameter being greater than the first diameter, a voice coil disposed at least partially around a circumference of a bobbin, a first one-way clutch housed at least partially within the bobbin, the first one-way clutch disposed coaxial to the tapered motor shaft, and an annular magnet disposed coaxial to the tapered motor shaft and proximal to the first one-way clutch, wherein, in response to a first voltage applied to the voice coil, the first one-way clutch translates axially in a first direction with respect to the tapered motor shaft and engages with the second diameter are disclosed.

Abstract: Systems and methods disclosed herein may be useful for use in a ballscrew assembly. In this regard, a ballscrew assembly is provided comprising a ballscrew having a ballscrew stop, a ballnut having a ballnut stop, wherein contact between the ballnut stop and the ballscrew stop impede rotation of the ballscrew relative to the ballnut. The ballnut stop may comprise an axial mating surface and the ballscrew stop may comprise an axial mating surface. Additionally, the ballnut may comprise threads axially spaced a first distance apart and the ballnut stop comprises a surface having length equal to the first distance.

Abstract: A park brake system for an electric motor actuator is provided. The system may comprise a micro-motor, and one or more gears. The system may be configured to exert a radial force on a shaft of the electric motor actuator to lock the actuator. Moreover, in various embodiments, the system may be bi-stable.

Abstract: A non-contact sensor system is provided that comprises a first sensor element and a rotary member disposed proximate the first sensor element without physically contacting the first sensor element. The rotary member may be configured to be rotated about an axis Y by a shaft configured to pass through the rotary member along the axis Y at a value X. The non-contact sensor system further comprises a second sensor element disposed on the rotary member proximate the first sensor element without physically contacting the first sensor element, and the first sensor element and the second sensor element may be operatively coupled to facilitate sensing the value X.

Abstract: An electromechanical actuator (EMA) is disclosed. The EMA may comprise an EMA housing having a distal stop that extends radially inward towards a longitudinal axis of the EMA housing, a hail nut extending axially within the EMA housing, and/or a ball screw extending axially within the ball nut, The ball nut may translate axially in a distal direction in response to a rotation by the ball screw, and/or the ball nut may be halted in the axially distal translation in response to contact with the distal stop. The distal stop may be coupled to the EMA. housing. The distal stop may comprise a continuous annular structure. The EMA may further comprise a seal located radially inward of a portion of the distal stop, which may be in contact with said portion and the ball nut and adapted to prevent debris from entering the EMA.

Abstract: An electromechanical actuator (EMA) is disclosed. The EMA may comprise an EMA housing, a ball nut extending axially within the EMA housing, a ball screw extending axially within the ball nut, and/or an actuator drive unit (ADU) housing extending axially within the ball screw, the ADU housing having a proximal stop that extends radially outward of the ADU housing. The ball nut may be configured to translate axially in a proximal direction in response to a rotation by the ball screw, and the ball nut may be configured to be halted in the axially proximal translation in response to contact with the proximal stop. The proximal stop may be coupled to the ADU housing. The proximal stop may comprise a continuous annular structure.

Abstract: An integrated actuator drive unit (ADU) assembly for an electric motor actuator is disclosed. The integrated ADU assembly may comprise at least one of an integrally formed ring gear, an integrally formed thrust bearing and integrally formed load cell. The integrated ADU assembly may comprise a portion of an electromechanical actuator. The electromechanical actuator may be utilized for aircraft braking systems.

Abstract: A instrumented housing for an electric motor actuator is provided. The instrumented housing may have a ribbon gage coupled to a housing of an electrical motor actuator. The ribbon gage may have one or more strain gages. The strain gages may measure the tension on the housing when the electric motor actuator exerts a load. A cover may extend over at least a portion of the housing and ribbon gage.

Abstract: A non-contact sensor system is provided that comprises a first sensor element and a rotary member disposed proximate the first sensor element without physically contacting the first sensor element. The rotary member may be configured to he rotated about an axis Y by a shaft configured to pass through the rotary member along the axis Y at a value X. The non-con act sensor system further comprises a second sensor element disposed on the rotary member proximate the first sensor element without physically contacting the first sensor element, and the first sensor element and the second sensor element may be operatively coupled to facilitate sensing the value X.

Abstract: A portable service controller for controlling an electro-mechanical actuator, the portable service controller includes a battery configured to power the portable service controller and a user interface configured to receive input from a user and to responsively generate an input signal. The portable service controller also includes a phase sequencer configured to convert the input signal into a series of timed output signals and a driver circuit configured to convert the series of timed output signals into inverter gating signals. The portable service controller further includes a three-phase brushless motor inverter configured to convert inverter gating signals into control signals for a brushless motor of the electro-mechanical actuator. The portable service controller contains a motor brake on/off circuitry for engaging and disengaging the electro-mechanical actuator motor brake.

Abstract: An electric braking apparatus is provided and includes an electromechanical actuator (EMA) configured to apply an axial load on a brake stack and a damping end-stop. The damping end-stop is configured to transmit torque into the EMA and includes an end cap, a screw disposed such that a longitudinal axis about which the screw is rotatable extends through the end cap, a nut threadably engaged with the screw and movable with the end cap relative to the screw with screw rotation and a spring element anchored on the end cap to resist the screw rotation beyond a predefined position.

Abstract: An electromechanical actuator (“EMA”) may comprise a ball screw having at least one tab extending from an inner surface thereof and/or an actuator drive unit (“ADU”) housing that interfaces with the at least one tab. The bail screw may include three tabs extending from the inner surface thereof. An outer surface of the ball screw may be threaded to mate with a threaded portion of an inner surface of the ADU housing, and/or the ADU housing may interface with the at least one tab, and the ball screw may be rotated to translate a ball nut situated concentrically over ball screw axially. The ADU housing may include a gear train assembly having a carrier plate, wherein the carrier plate includes at least one receptacle.

Abstract: An electromechanical actuator (“EMA”) comprising an actuator drive unit (“ADU”) housing and a ball screw is disclosed. The ball screw and ADU housing may interface to form a multi-row thrust bearing (MRTB). Further, the ball screw may be situated at least partially about the ADU housing, an outer surface of the ADU housing may include a first ADU raceway, and an inner surface of the ball screw may include a second inner ball screw raceway. Either or both raceways may comprise hemispherical structures.

Abstract: A park brake system for an electric motor actuator is provided. The system may comprise a wrap spring that may rotatably engage the shaft. In this regard, the system may be configured to exert a radial force on a shaft of the electric motor actuator to lock the actuator. Moreover, in various embodiments, the system may be bi-stable.

Abstract: A park brake system for an electric motor actuator is provided. The system may comprise a micro-motor, and one or more gears. The system may be configured to exert a radial force on a shaft of the electric motor actuator to lock the actuator. Moreover, in various embodiments, the system may be bi-stable.

Abstract: A ballscrew assembly may include a ballnut configured to combat the negative effects of thermal expansion of dissimilar materials used within the ballscrew assembly. Moreover, the ballscrew assembly described herein may have a decreased coefficient of friction as compared with a steel on steel housing and ballnut configuration. A ballscrew assembly may comprise a ballnut made from a first material, a ballnut housing made from a second material, and a sleeve made from a third material. The sleeve may be positioned between the exterior of the ballnut and an interior of the ballnut housing to reduce friction between the exterior surface of the ballnut and an interior surface of the ballnut housing.

Abstract: A load sensor is provided comprising a magnetostrictive material and a wire. The magnetostrictive material may comprise an aperture, a first face, a second face, a thickness, and a first dado. The wire is disposed at least partially in the first dado, wherein the first dado at least partially transverses at least one of the first face and the second face, wherein the wire at least partially transverses the first face and the second face. The load sensor may also comprise a magnetostrictive material comprising an aperture, a first face, a second face, a thickness, and a first channel, and a wire disposed at least partially in the first channel, wherein the first channel at least partially transverses at least one of the first face and the second face, wherein the wire at least partially transverses the first face and the second face.

Abstract: A portable service controller for controlling an electro-mechanical actuator, the portable service controller includes a battery configured to power the portable service controller and a user interface configured to receive input from a user and to responsively generate an input signal. The portable service controller also includes a phase sequencer configured to convert the input signal into a series of timed output signals and a driver circuit configured to convert the series of timed output signals into inverter gating signals. The portable service controller further includes a three-phase brushless motor inverter configured to convert inverter gating signals into control signals for a brushless motor of the electro-mechanical actuator. The portable service controller contains a motor brake on/off circuitry for engaging and disengaging the electro-mechanical actuator motor brake.

Abstract: An electric braking apparatus is provided and includes an electromechanical actuator (EMA) configured to apply an axial load on a brake stack and a damping end-stop. The damping end-stop is configured to transmit torque into the EMA and includes an end cap, a screw disposed such that a longitudinal axis about which the screw is rotatable extends through the end cap, a nut threadably engaged with the screw and movable with the end cap relative to the screw with screw rotation and a spring element anchored on the end cap to resist the screw rotation beyond a predefined position.

Abstract: A brake system of a vehicle includes a plurality of electromechanical brake actuators (EBAs) proximate the wheels of the vehicle. Each EBA includes a power device for effectuating braking of an associated wheel, and electronics to generate a drive signal for the power device. The brake system may further include at least one brake control unit (BCU) for converting a brake command signal into a control signal for each EBA. The electronics for each EBA may be configured to convert the corresponding control signal into the drive signal that is applied to the power device to cause movement of the power device and effectuate braking of the vehicle.