Patents by Inventor Hari V. Mallela

Hari V. Mallela has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180053840
    Abstract: A fin field effect transistor device with air gaps, including a source/drain layer on a substrate, one or more vertical fin(s) in contact with source/drain layer, a gate metal fill that forms a portion of a gate structure on each of the one or more vertical fin(s), and a bottom void space between the source/drain layer and the gate metal fill.
    Type: Application
    Filed: June 19, 2017
    Publication date: February 22, 2018
    Inventors: Hari V. Mallela, Robert R. Robison, Reinaldo A. Vega, Rajasekhar Venigalla
  • Publication number: 20180053821
    Abstract: A fin field effect transistor device with air gaps, including a source/drain layer on a substrate, one or more vertical fin(s) in contact with source/drain layer, a gate metal fill that forms a portion of a gate structure on each of the one or more vertical fin(s), and a bottom void space between the source/drain layer and the gate metal fill.
    Type: Application
    Filed: August 22, 2016
    Publication date: February 22, 2018
    Inventors: Hari V. Mallela, Robert R. Robison, Reinaldo A. Vega, Rajasekhar Venigalla
  • Publication number: 20180053823
    Abstract: A fin field effect transistor device with air gaps, including a source/drain layer on a substrate, one or more vertical fin(s) in contact with source/drain layer, a gate metal fill that forms a portion of a gate structure on each of the one or more vertical fin(s), and a bottom void space between the source/drain layer and the gate metal fill.
    Type: Application
    Filed: October 25, 2017
    Publication date: February 22, 2018
    Inventors: Hari V. Mallela, Robert R. Robison, Reinaldo A. Vega, Rajasekhar Venigalla
  • Publication number: 20180005896
    Abstract: A semiconductor device comprises a first source/drain region arranged on a semiconductor substrate, a second source/drain region arranged on the semiconductor substrate, a bottom spacer arranged on the first source/drain region, and a bottom spacer arranged on the second source/drain region. A first gate stack having a first length is arranged on the first source/drain region. A second gate stack having a second length is arranged on the second source/drain region, the first length is shorter than the second length. A top spacer is arranged on the first gate stack, and a top spacer is arranged on the second gate stack.
    Type: Application
    Filed: June 30, 2016
    Publication date: January 4, 2018
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Publication number: 20180006118
    Abstract: A method and a semiconductor device includes a substrate, and a first device type formed on the substrate, the first device type including an active channel region including a first fin, the first fin including a first fin width which is narrower than a second fin width above and below the active channel region. A second device type can be formed on the same substrate, the second device type includes a second active channel region including a second fin, the second fin including a first fin width which is the same as the second fin width both above and below the second active channel region.
    Type: Application
    Filed: June 30, 2016
    Publication date: January 4, 2018
    Inventors: Hari V. Mallela, Robert Russell Robison, Reinaldo Ariel Vega, Rajasekhar Venigalla
  • Patent number: 9859384
    Abstract: Semiconductor devices having vertical FET (field effect transistor) devices with metallic source/drain regions are provided, as well as methods for fabricating such vertical FET devices. For example, a semiconductor device includes a first source/drain region formed on a semiconductor substrate, a vertical semiconductor fin formed on the first source/drain region, a second source/drain region formed on an upper surface of the vertical semiconductor fin, a gate structure formed on a sidewall surface of the vertical semiconductor fin, and an insulating material that encapsulates the vertical semiconductor fin and the gate structure. The first source/drain region comprises a metallic layer and at least a first epitaxial semiconductor layer. For example, the metallic layer of the first source/drain region comprises a metal-semiconductor alloy such as silicide.
    Type: Grant
    Filed: February 14, 2017
    Date of Patent: January 2, 2018
    Assignee: International Business Machines Corporation
    Inventors: Hari V. Mallela, Robert R. Robison, Reinaldo Vega, Rajasekhar Venigalla
  • Publication number: 20170317177
    Abstract: Semiconductor devices having vertical FET (field effect transistor) devices with metallic source/drain regions are provided, as well as methods for fabricating such vertical FET devices. For example, a semiconductor device includes a first source/drain region formed on a semiconductor substrate, a vertical semiconductor fin formed on the first source/drain region, a second source/drain region formed on an upper surface of the vertical semiconductor fin, a gate structure formed on a sidewall surface of the vertical semiconductor fin, and an insulating material that encapsulates the vertical semiconductor fin and the gate structure. The first source/drain region comprises a metallic layer and at least a first epitaxial semiconductor layer. For example, the metallic layer of the first source/drain region comprises a metal-semiconductor alloy such as silicide.
    Type: Application
    Filed: February 14, 2017
    Publication date: November 2, 2017
    Inventors: Hari V. Mallela, Robert R. Robison, Reinaldo Vega, Rajasekhar Venigalla
  • Patent number: 9761727
    Abstract: A method of forming a variable spacer in a vertical transistor device includes forming a first source/drain of a first transistor on a substrate; forming a second source/drain of a second transistor on the substrate adjacent to the first source/drain, an isolation region arranged in the substrate between the first source/drain and the second source/drain; depositing a spacer material on the first source/drain; depositing the spacer material on the second source/drain; forming a first channel extending from the first source drain and through the spacer material; forming a second channel extending from the second source/drain and through the spacer material; wherein the spacer material on the first source/drain forms a first spacer and the spacer material on the second source/drain forms a second spacer, the first spacer being different in thickness than the second spacer.
    Type: Grant
    Filed: May 6, 2016
    Date of Patent: September 12, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Publication number: 20170243974
    Abstract: A method of fabricating a vertical field effect transistor comprising that includes forming openings through a spacer material to provide fin structure openings to a first semiconductor material, and forming an inner spacer liner on sidewalls of the fin structure openings. A channel semiconductor material is epitaxially formed on a surface of the first semiconductor material filling at least a portion of the fin structure openings. The spacer material is recessed with an etch that is selective to the inner spacer liner to form a first spacer. The inner spacer liner is removed selectively to the channel semiconductor material. A gate structure on the channel semiconductor material, and a second semiconductor material is formed in contact with the channel semiconductor material.
    Type: Application
    Filed: May 9, 2017
    Publication date: August 24, 2017
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Patent number: 9728466
    Abstract: Semiconductor devices having vertical FET (field effect transistor) devices with metallic source/drain regions are provided, as well as methods for fabricating such vertical FET devices. For example, a semiconductor device includes a first source/drain region formed on a semiconductor substrate, a vertical semiconductor fin formed on the first source/drain region, a second source/drain region formed on an upper surface of the vertical semiconductor fin, a gate structure formed on a sidewall surface of the vertical semiconductor fin, and an insulating material that encapsulates the vertical semiconductor fin and the gate structure. The first source/drain region comprises a metallic layer and at least a first epitaxial semiconductor layer. For example, the metallic layer of the first source/drain region comprises a metal-semiconductor alloy such as silicide.
    Type: Grant
    Filed: April 28, 2016
    Date of Patent: August 8, 2017
    Assignee: International Business Machines Corporation
    Inventors: Hari V. Mallela, Robert R. Robison, Reinaldo Vega, Rajasekhar Venigalla
  • Publication number: 20170222021
    Abstract: A method of fabricating a vertical field effect transistor comprising that includes forming openings through a spacer material to provide fin structure openings to a first semiconductor material, and forming an inner spacer liner on sidewalls of the fin structure openings. A channel semiconductor material is epitaxially formed on a surface of the first semiconductor material filling at least a portion of the fin structure openings. The spacer material is recessed with an etch that is selective to the inner spacer liner to form a first spacer. The inner spacer liner is removed selectively to the channel semiconductor material. A gate structure on the channel semiconductor material, and a second semiconductor material is formed in contact with the channel semiconductor material.
    Type: Application
    Filed: November 8, 2016
    Publication date: August 3, 2017
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Publication number: 20170178974
    Abstract: A method of forming a variable spacer in a vertical transistor device includes forming a first source/drain of a first transistor on a substrate; forming a second source/drain of a second transistor on the substrate adjacent to the first source/drain, an isolation region arranged in the substrate between the first source/drain and the second source/drain; depositing a spacer material on the first source/drain; depositing the spacer material on the second source/drain; forming a first channel extending from the first source drain and through the spacer material; forming a second channel extending from the second source/drain and through the spacer material; wherein the spacer material on the first source/drain forms a first spacer and the spacer material on the second source/drain forms a second spacer, the first spacer being different in thickness than the second spacer.
    Type: Application
    Filed: May 6, 2016
    Publication date: June 22, 2017
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Publication number: 20170178959
    Abstract: A method of forming a variable spacer in a vertical transistor device includes forming a first source/drain of a first transistor on a substrate; forming a second source/drain of a second transistor on the substrate adjacent to the first source/drain, an isolation region arranged in the substrate between the first source/drain and the second source/drain; depositing a spacer material on the first source/drain; depositing the spacer material on the second source/drain; forming a first channel extending from the first source drain and through the spacer material; forming a second channel extending from the second source/drain and through the spacer material; wherein the spacer material on the first source/drain forms a first spacer and the spacer material on the second source/drain forms a second spacer, the first spacer being different in thickness than the second spacer.
    Type: Application
    Filed: July 5, 2016
    Publication date: June 22, 2017
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Patent number: 9601491
    Abstract: A method of fabricating a vertical field effect transistor comprising that includes forming openings through a spacer material to provide fin structure openings to a first semiconductor material, and forming an inner spacer liner on sidewalls of the fin structure openings. A channel semiconductor material is epitaxially formed on a surface of the first semiconductor material filling at least a portion of the fin structure openings. The spacer material is recessed with an etch that is selective to the inner spacer liner to form a first spacer. The inner spacer liner is removed selectively to the channel semiconductor material. A gate structure on the channel semiconductor material, and a second semiconductor material is formed in contact with the channel semiconductor material.
    Type: Grant
    Filed: May 4, 2016
    Date of Patent: March 21, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Patent number: 9530700
    Abstract: A method of fabricating a vertical field effect transistor comprising that includes forming openings through a spacer material to provide fin structure openings to a first semiconductor material, and forming an inner spacer liner on sidewalls of the fin structure openings. A channel semiconductor material is epitaxially formed on a surface of the first semiconductor material filling at least a portion of the fin structure openings. The spacer material is recessed with an etch that is selective to the inner spacer liner to form a first spacer. The inner spacer liner is removed selectively to the channel semiconductor material. A gate structure on the channel semiconductor material, and a second semiconductor material is formed in contact with the channel semiconductor material.
    Type: Grant
    Filed: January 28, 2016
    Date of Patent: December 27, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Patent number: 9514992
    Abstract: A semiconductor device includes a trench region in an interconnect level dielectric layer. A silicide layer is on the bottom of the trench region. Opposing minor sides of the trench region include a spacer layer, but the central portion of the trench region is substantially free from the spacer layer. The spacer layer is formed using an angled gas cluster ion beam.
    Type: Grant
    Filed: May 7, 2015
    Date of Patent: December 6, 2016
    Assignee: International Business Machines Corporation
    Inventors: Emre Alptekin, Sameer H. Jain, Unoh Kwon, Zhengwen Li, Hari V. Mallela, Ayse M. Ozbek, Cung D. Tran, Reinaldo A. Vega, Richard S. Wise
  • Publication number: 20160329251
    Abstract: A semiconductor device includes a trench region in an interconnect level dielectric layer. A silicide layer is on the bottom of the trench region. Opposing minor sides of the trench region include a spacer layer, but the central portion of the trench region is substantially free from the spacer layer. The spacer layer is formed using an angled gas cluster ion beam.
    Type: Application
    Filed: May 7, 2015
    Publication date: November 10, 2016
    Inventors: Emre Alptekin, Sameer H. Jain, Unoh Kwon, Zhengwen Li, Hari V. Mallela, Ayse M. Ozbek, Cung D. Tran, Reinaldo A. Vega, Richard S. Wise
  • Patent number: 9437503
    Abstract: A method of forming a variable spacer in a vertical transistor device includes forming a first source/drain of a first transistor on a substrate; forming a second source/drain of a second transistor on the substrate adjacent to the first source/drain, an isolation region arranged in the substrate between the first source/drain and the second source/drain; depositing a spacer material on the first source/drain; depositing the spacer material on the second source/drain; forming a first channel extending from the first source drain and through the spacer material; forming a second channel extending from the second source/drain and through the spacer material; wherein the spacer material on the first source/drain forms a first spacer and the spacer material on the second source/drain forms a second spacer, the first spacer being different in thickness than the second spacer.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: September 6, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Hari V. Mallela, Reinaldo A. Vega, Rajasekhar Venigalla
  • Patent number: 9390928
    Abstract: Capacitive coupling between a gate electrode and underlying portions of the source and drain regions can be enhanced while suppressing capacitive coupling between the gate electrode and laterally spaced elements such as contact via structures for the source and drain regions. A transistor including a gate electrode and source and drain regions is formed employing a disposable gate spacer. The disposable gate spacer is removed to form a spacer cavity, which is filled with an anisotropic dielectric material to form an anisotropic gate spacer. The anisotropic dielectric material is aligned with an electrical field such that lengthwise directions of the molecules of the anisotropic dielectric material are aligned vertically within the spacer cavity. The anisotropic gate spacer provides a higher dielectric constant along the vertical direction and a lower dielectric constant along the horizontal direction.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: July 12, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Emre Alptekin, Hari V. Mallela, Reinaldo Vega
  • Patent number: 9337041
    Abstract: Capacitive coupling between a gate electrode and underlying portions of the source and drain regions can be enhanced while suppressing capacitive coupling between the gate electrode and laterally spaced elements such as contact via structures for the source and drain regions. A transistor including a gate electrode and source and drain regions is formed employing a disposable gate spacer. The disposable gate spacer is removed to form a spacer cavity, which is filled with an anisotropic dielectric material to form an anisotropic gate spacer. The anisotropic dielectric material is aligned with an electrical field such that lengthwise directions of the molecules of the anisotropic dielectric material are aligned vertically within the spacer cavity. The anisotropic gate spacer provides a higher dielectric constant along the vertical direction and a lower dielectric constant along the horizontal direction.
    Type: Grant
    Filed: October 27, 2014
    Date of Patent: May 10, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Emre Alptekin, Hari V. Mallela, Reinaldo Vega