Abstract: Generally, management of refrigerant in an evaporator of an HVAC chiller is described. Methods, systems, and apparatuses to manage refrigerant in an evaporator can include one or combination of the following approaches: (1) by use of a refrigerant displacement array to physically prevent refrigerant from residing where the array is positioned (2) by control of the interstitial velocity of refrigerant flow within the volume of the shell of an evaporator; (3) by a phase biased distribution of the refrigerant mixture, so that a gaseous portion is uniformly distributed into the evaporator shell, while liquid refrigerant and oil is distributed into the evaporator shell at a designated area; and (4) by preventing or reducing the occurrence of foaming inside the evaporator through anti-foaming surfaces, such as by the use of refrigerant phobic and lubricant phobic material(s). Refrigerant management can in turn improve the thermal performance and overall efficiency of the evaporator.

Abstract: A heat exchanger, for example a shell and tube flooded evaporator, has a refrigerant distributor that is positioned at an angle between the bottom of the shell and the sides of the shell, and includes an inlet that is welded to an inlet piping, where the inlet and inlet piping are in fluid communication with the refrigerant distributor, and are in a generally corresponding position orientation. Tubes of a tube bundles may extend proximate the bottom of the shell.

Abstract: Generally, management of refrigerant in an evaporator of an HVAC chiller is described. Methods, systems, and apparatuses to manage refrigerant in an evaporator can include one or combination of the following approaches: (1) by use a refrigerant displacement array to physically prevent refrigerant from residing where the array is positioned; (2) by control of the interstitial velocity of refrigerant flow within the volume of the shell of an evaporator; (3) by a phase biased distribution of the refrigerant mixture, so that a gaseous portion is uniformly distributed into the evaporator shell, while liquid refrigerant and oil is distributed into the evaporator shell at a designated area; and (4) by preventing or reducing the occurrence of foaming inside the evaporator through anti-foaming surfaces, such as by the use of refrigerant phobic and lubricant phobic material(s). Refrigerant management can in turn improve the thermal performance and overall efficiency of the evaporator.

Abstract: Embodiments of a water head for an evaporator in a HVAC system are provided. The water head may have a fluid entrance and a fluid exit in a side-by-side arrangement on one end of the water head, and a distribution chamber and a collection chamber in a top-down arrangement on opposite side of the water head. The distribution chamber and the collection chamber are configured to be in fluid communication with inlets and outlets of a heat exchanging tube bundle respectively. The distribution chamber and the collection chamber can be configured to have continuously smooth surface contours to help reduce pressure drop and fluid separation, and promote advantageous distribution of the process fluid among heat exchanging tubes when a process fluid flows between the fluid entrance or the fluid exit, and the distribution chamber or the collection chamber respectively.

Abstract: Methods and systems to manage refrigerant levels in a chiller system are provided. An evaporator of the chiller system may be configured to have a spill over port allowing oil containing refrigerant to spill over through the spill over port. The spill over port may be positioned at a place that corresponds to a desired refrigerant level in the evaporator. The spill over refrigerant may be directed into a heat exchanger that is configured to substantially vaporize refrigerant of the spill over refrigerant to a slightly superheat temperature. A method of maintaining a proper refrigerant level in the evaporator may include regulating a refrigerant flow to the evaporator so that the vaporized refrigerant of the spill over refrigerant is maintained at the slightly superheat temperature.

Abstract: A heat exchanger, for example a shell and tube flooded evaporator, has a refrigerant distributor that is positioned at an angle between the bottom of the shell and the sides of the shell, and includes an inlet that is welded to an inlet piping, where the inlet and inlet piping are in fluid communication with the refrigerant distributor, and are in a generally corresponding position orientation. Tubes of a tube bundles may extend proximate the bottom of the shell.

Abstract: A heat exchanger, for example a shell and tube flooded evaporator, has a refrigerant distributor that is positioned at an angle between the bottom of the shell and the sides of the shell, and includes an inlet that is welded to an inlet piping, where the inlet and inlet piping are in fluid communication with the refrigerant distributor, and are in a generally corresponding position orientation. Tubes of a tube bundles may extend proximate the bottom of the shell.

Abstract: A spill over tank for an evaporator of a HVAC system may be configured to receive a refrigerant spilled over from the evaporator. The spill over tank may be configured to have an outlet that directs the refrigerant in the spill over tank out of the spill over tank. The refrigerant may flow through the outlet back to a compressor of the HVAC system. The spill over tank may be equipped with a refrigerant level sensor configured to measure a refrigerant level in the spill over tank. The measured refrigerant level in the spill over tank may be used to control and/or maintain a refrigerant level in the evaporator, and/or may be used to control a return refrigerant flow into the compressor of the HVAC system so as to manage an oil return to the compressor.

Abstract: A cyclonic type lubricant separator with various features that reduces pressure losses, manages local gas velocities which may contribute to entrainment of liquid(s) (e.g. oil), maintains and/or improves oil separation (e.g. achieving lower oil circulation rates), reduces the size of the lubricant separator, and/or reduces or minimizes costs of production. Lubricant separators herein include a shell, a fluid inlet, a vapor outlet, a liquid outlet, and a discharge tube within the shell. Lubricant separators herein include multiple inlets that have openings such that the discharge tube is out of sight relative to the openings of the inlet, include openings along the length of the discharge tube, and/or include a flow director on the discharge tube, where the flow director includes a surface that extend away from the outer dimension of the discharge tube.

Abstract: Methods and systems to manage refrigerant levels in a chiller system are provided. An evaporator of the chiller system may be configured to have a spill over port allowing oil containing refrigerant to spill over through the spill over port. The spill over port may be positioned at a place that corresponds to a desired refrigerant level in the evaporator. The spill over refrigerant may be directed into a heat exchanger that is configured to substantially vaporize refrigerant of the spill over refrigerant to a slightly superheat temperature. A method of maintaining a proper refrigerant level in the evaporator may include regulating a refrigerant flow to the evaporator so that the vaporized refrigerant of the spill over refrigerant is maintained at the slightly superheat temperature.

Abstract: Methods and systems to manage refrigerant levels in a chiller system are provided. An evaporator of the chiller system may be configured to have a spill over port allowing oil containing refrigerant to spill over through the spill over port. The spill over port may be positioned at a place that corresponds to a desired refrigerant level in the evaporator. The spill over refrigerant may be directed into a heat exchanger that is configured to substantially vaporize refrigerant of the spill over refrigerant to a slightly superheat temperature. A method of maintaining a proper refrigerant level in the evaporator may include regulating a refrigerant flow to the evaporator so that the vaporized refrigerant of the spill over refrigerant is maintained at the slightly superheat temperature.

Abstract: Embodiments of a spill over tank for an evaporator of a HVAC system are described. The spill over tank may be configured to receive a refrigerant directed out of the evaporator. The spill over tank may be configured to have an outlet directing refrigerant in the spill over tank out of the spill over tank and flowing back to a compressor of the HVAC system. The spill over tank may be equipped with a refrigerant level sensor configured to measure a refrigerant level in the spill over tank. The measured refrigerant level in the spill over tank may be used to control and/or maintain a refrigerant level in the evaporator, and/or may be used to control a return refrigerant flow into the compressor of the HVAC system so as to manage an oil return to the compressor.

Abstract: A system for managing fluid level in an HVAC system includes a spill over tank for an evaporator of the HVAC system. The spill over tank may be configured to receive a refrigerant directed out of the evaporator. The spill over tank may be configured to include an outlet directing refrigerant into the spill over tank, out of the spill over tank and flowing back to a compressor of the HVAC system. The spill over tank may be equipped with a refrigerant level sensor measuring a refrigerant level in the spill over tank. The measured refrigerant level in the spill over tank may be used to control and/or maintain a refrigerant level in the evaporator, and/or to control a return refrigerant flow into the compressor of the HVAC system so as to manage an oil return to the compressor.

Abstract: Generally, management of refrigerant in an evaporator of an HVAC chiller is described. Methods, systems, and apparatuses to manage refrigerant in an evaporator can include one or combination of the following approaches: (1) by use a refrigerant displacement array to physically prevent refrigerant from residing where the array is positioned; (2) by control of the interstitial velocity of refrigerant flow within the volume of the shell of an evaporator; (3) by a phase biased distribution of the refrigerant mixture, so that a gaseous portion is uniformly distributed into the evaporator shell, while liquid refrigerant and oil is distributed into the evaporator shell at a designated area; and (4) by preventing or reducing the occurrence of foaming inside the evaporator through anti-foaming surfaces, such as by the use of refrigerant phobic and lubricant phobic material(s). Refrigerant management can in turn improve the thermal performance and overall efficiency of the evaporator.

Abstract: A heat exchanger, for example a shell and tube flooded evaporator, has a refrigerant distributor that is positioned at an angle between the bottom of the shell and the sides of the shell, and includes an inlet that is welded to an inlet piping, where the inlet and inlet piping are in fluid communication with the refrigerant distributor, and are in a generally corresponding position orientation. Tubes of a tube bundles may extend proximate the bottom of the shell.

Abstract: Methods and systems to manage refrigerant levels in a chiller system are provided. An evaporator of the chiller system may be configured to have a spill over port allowing oil containing refrigerant to spill over through the spill over port. The spill over port may be positioned at a place that corresponds to a desired refrigerant level in the evaporator. The spill over refrigerant may be directed into a heat exchanger that is configured to substantially vaporize refrigerant of the spill over refrigerant to a slightly superheat temperature. A method of maintaining a proper refrigerant level in the evaporator may include regulating a refrigerant flow to the evaporator so that the vaporized refrigerant of the spill over refrigerant is maintained at the slightly superheat temperature.

Abstract: Embodiments of a water head for an evaporator in a HVAC system are provided The water head may have a fluid entrance and a fluid exit in a side-by-side arrangement on one end of the water head, and a distribution chamber and a collection chamber in a top-down arrangement on opposite side of the water head. The distribution chamber and the collection chamber are configured to be in fluid communication with inlets and outlets of a heat exchanging tube bundle respectively. The distribution chamber and the collection chamber can be configured to have continuously smooth surface contours to help reduce pressure drop and fluid separation, and promote advantageous distribution of the process fluid among heat exchanging tubes when a process fluid flows between the fluid entrance or the fluid exit, and the distribution chamber or the collection chamber.

Abstract: Generally, management of refrigerant in an evaporator of an HVAC chiller is described. Methods, systems, and apparatuses to manage refrigerant in an evaporator can include one or combination of the following approaches: (1) by use of a refrigerant displacement array to physically prevent refrigerant from residing where the array is positioned; (2) by control of the interstitial velocity of refrigerant flow within the volume of the shell of an evaporator; (3) by a phase biased distribution of the refrigerant mixture, so that a gaseous portion is uniformly distributed into the evaporator shell, while liquid refrigerant and oil is distributed into the evaporator shell at a designated area; and (4) by preventing or reducing the occurrence of foaming inside the evaporator through anti-foaming surfaces, such as by the use of refrigerant phobic and lubricant phobic material(s). Refrigerant management can in turn improve the thermal performance and overall efficiency of the evaporator.

Abstract: A refrigerant evaporator includes a shell having a refrigerant inlet and a refrigerant outlet, and a plurality of tubes disposed within the shell and carrying a process fluid. One embodiment includes at least a first plurality of the tubes are immersed in liquid refrigerant within the shell, and at least a second plurality of the tubes are partially immersed in liquid refrigerant and partially surrounded by gaseous refrigerant. The refrigerant evaporator also includes a baffle positioned adjacent the first plurality of tubes and immersed in the liquid refrigerant to displace the liquid refrigerant.

Abstract: Embodiments of a spill over tank for an evaporator of a HVAC system are described. The spill over tank may be configured to receive a refrigerant directed out of the evaporator. The spill over tank may be configured to have an outlet directing refrigerant in the spill over tank out of the spill over tank and flowing back to a compressor of the HVAC system. The spill over tank may be equipped with a refrigerant level sensor configured to measure a refrigerant level in the spill over tank. The measured refrigerant level in the spill over tank may be used to control and/or maintain a refrigerant level in the evaporator, and/or may be used to control a return refrigerant flow into the compressor of the HVAC system so as to manage an oil return to the compressor.