REFRIGERANT EVAPORATOR
A refrigerant evaporator includes a shell having a refrigerant inlet and a refrigerant outlet, and a plurality of tubes disposed within the shell and carrying a process fluid. One embodiment includes at least a first plurality of the tubes are immersed in liquid refrigerant within the shell, and at least a second plurality of the tubes are partially immersed in liquid refrigerant and partially surrounded by gaseous refrigerant. The refrigerant evaporator also includes a baffle positioned adjacent the first plurality of tubes and immersed in the liquid refrigerant to displace the liquid refrigerant.
The present invention relates to heating, ventilation, and air-conditioning (“HVAC”) systems, and more particularly to evaporators and evaporation methods applicable for use in HVAC and similarly associated systems.
BACKGROUNDFlooded and falling-film evaporators are typically used in HVAC chillers to cool a process fluid (e.g., water) which, in turn, is typically used in connection with a heat exchanger coil or air-handling unit to cool air moving through the coil or air-handling unit. Due to the interstitial spacing between the tubes within the evaporator through which the process fluid flows, a relatively large quantity of liquid refrigerant is often required to immerse a sufficient number of the tubes to achieve a high working efficiency of the evaporator. Operationally, excess liquid refrigerant between the tubes may contribute relatively little to the overall efficiency of the HVAC chillers, and can be an additional burden on the cost of the operating and maintaining she chillers.
SUMMARYThe present application provides, in one aspect, a refrigerant evaporator including a shell having a refrigerant inlet and a refrigerant outlet, and a plurality of tubes disposed within the shell and carrying a process fluid. The refrigerant evaporator also includes a baffle positioned adjacent at least some of the plurality of tubes and immersed in the liquid refrigerant to displace the liquid refrigerant.
Other features and aspects of the application will become apparent by consideration of the following detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
DETAILED DESCRIPTIONThe tubes 26 are oriented substantially horizontally relative to a support surface of the refrigerant evaporator 10 in a series of rows (
With reference to
In operation of the flooded refrigerant evaporator 10, liquid refrigerant flows into the shell 14 via the refrigerant inlet 18. Near the refrigerant inlet 18, the shell 14 is occupied by nearly pure liquid refrigerant because the liquid refrigerant in this region has yet to exchange heat with the tubes 26 to cause it to evaporate. Accordingly, it is considered that liquid refrigerant in this region of the shell 14 has a low void fraction. As the baffle 34 occupies some of the internal volume of the shell 14, the baffle 34 displaces incoming liquid refrigerant relative to the condition if the baffle 34 were not provided. In other words, by displacing the liquid refrigerant, the presence of the baffle 34 can act to effectively raise the top surface 30 of liquid refrigerant in the shell 14. Liquid refrigerant flows through each of the annular gaps 42 and contacts the outer periphery of the tubes 26. Contact between the tubes 26 and the liquid refrigerant allows heat to be transferred from the process fluid to the liquid refrigerant. This causes the liquid refrigerant to evaporate into gaseous refrigerant (e.g., phase change), which increases the void fraction of the surrounding liquid refrigerant. It should be understood that in one aspect the refrigerant passing through each of the annular gaps 42 around the periphery of the tubes 26 is locally isolated for a period of time from the rest of the refrigerant in the shell and absorbs the heat from the process fluid and evaporates into gaseous refrigerant. The gaseous refrigerant bubbles through the annular gaps 42 before exiting the baffle 34 and then exits the shelf 14 via the refrigerant outlet 22. The void fraction within the shell 14 progressively increases from where liquid refrigerant enters the shell 14 via the refrigerant inlet 18 towards the top surface 30 of liquid refrigerant. By displacing liquid refrigerant in the shell 14 toward regions within the shell 14 which would otherwise have a high void traction of liquid refrigerant in absence of the baffle 34, the inclusion of the baffle 34 reduces the amount of liquid refrigerant that is used compared to a typical flooded refrigerant evaporator without reducing the working efficiency of the evaporator.
The present application contemplates that the baffles may have a length less than the length of the Shell. A plurality of baffles may be used to obtain the desired balance of refrigerant and thermal performance. Further, in one form of the present application the baffle(s) may extend the substantial length of the shell.
The baffles 50, 54, 58, 62 each include a plurality of apertures 38a through which the tubes 26a are received. The tubes 26a include an outer diameter less than that of the apertures 38a in which the tubes 26a are received, thereby forming an annular gap 42a between each of the tubes 26a and the baffles 50, 54, 58, 62 through which liquid refrigerant may flow. Each of the baffles 50, 54, 58, 62 also includes a plurality of grooves 66 in which only a portion of some of the tubes 26a is received. As such, the grooves 66 in adjacent baffles (e.g., the first and second baffles 50, 54, or the first and third baffles 50, 58) collectively define an annular gap 68 through which liquid refrigerant may flow. In the illustrated construction of the evaporator 46, at least a portion of the lower-most baffle 50 is located between the lower-most tubes 26a and the shell 14a (
The flooded refrigerant evaporator 46 operates in an identical fashion as the evaporator 10 shown in
The tubes 86 are oriented substantially horizontally relative to a support surface of the refrigerant evaporator 70 in a series of rows (
With reference to
In operation of the falling-film evaporator 70, liquid refrigerant falls from the refrigerant inlet 78 down through the tubes 86 generally row by row. Near the region of the bottom portion of the shell 74, the shell 74 is occupied by nearly pure liquid refrigerant because the liquid refrigerant in this region has yet to exchange heat with the tubes 86 to cause it to evaporate. Accordingly, it is considered that liquid refrigerant in this region of the shell 74 has a low void fraction. As the baffle 94 occupies some of the internal volume of the shell 74, the baffle 94 displaces incoming liquid refrigerant upwardly in the shell 74 toward the tubes 86 above the top surface 90 of liquid refrigerant relative to the condition if the baffle 94 were not provided. In other words, by displacing the liquid refrigerant, the presence of the baffle 94 can act to effectively raise the top surface 90 of liquid refrigerant in the shell 74. Liquid refrigerant flows through each of the annular gaps 102 and contacts the outer periphery of the tubes 86. Contact between the tubes 86 and the liquid refrigerant allows heat to be transferred from the process fluid to the liquid refrigerant. This causes the liquid refrigerant to evaporate into gaseous refrigerant, which increases the void fraction of the surrounding liquid refrigerant. The gaseous refrigerant bubbles through the annular gaps 102 before exiting the baffle 94 and then exits the shell 74 via the refrigerant outlet 82. The void fraction within the shell 74 progressively increases from the bottom of the shell 74 towards the top surface 90 of liquid refrigerant. By displacing liquid refrigerant in the shell 74 toward regions within the shell 74 which would otherwise have a high void fraction of liquid refrigerant in absence of the baffle 94, the baffle 94 reduces the amount of liquid refrigerant that is used compared to a typical falling-film evaporator without reducing the working efficiency of the evaporator.
The baffles 110, 114, 118, 122 each include a plurality of apertures 98a through which the tubes 86a are received. The tubes 86a include an outer diameter less than that of the apertures 98a in which the tubes 86a are received, thereby forming an annular gap 102a between each of the tubes 86a and the baffles 110, 114, 118, 122 through which liquid refrigerant may flow. In the illustrated construction of the evaporator 106 at least a portion of the lower-most baffle 110 is located between the lower-most tubes 86a and the shell 74a (
The falling-film refrigerant evaporator 106 operates in an identical fashion as the evaporator 70 shown in
In operation, embodiments of the present application can systematically control and/or influence the rate of heat exchange by the two phased flow of refrigerant in a multi-dimensional environment while utilizing a static baffle, in a lower portion of the shell, for liquid refrigerant displacement. The present application can be modified in one or more variants to one or more of its elements to enable an improved apparatus and method for improving the heat exchange (i.e., maximizing the reduction of heat) while optimizing the use of lesser refrigerant. It will be further appreciated that instructions of operation and/or assembly of various embodiments of the present application can take the form of a kit, a retrofit assembly, or general method for operation and that such instructions may be available in a variety of formats including but not limited to print, electronic, oral, and/or visual medium. Similarly, embodiments of the present application may be modified in one or more variants to one or more of the characteristics of its operation (e.g., variation in process fluid temperature, vapor velocity, etc.) to enable an improved apparatus and method for improving the heat exchange (i.e., maximizing the reduction of heat) while optimizing the use of lesser refrigerant. In one embodiment the liquid refrigerant is displaced by the physical structure of the baffle and by the refrigerant vapor generated within the gaps 42 between the outer surface of the tubes and the baffle.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiments have been shown and described and that all changes and modifications that come within the spirit of the inventions are desired to be protected. It should be understood that while the use of words such as preferable, preferably, preferred or more preferred utilized in the description above indicate that the feature so described may be more desirable, it nonetheless may not be necessary and embodiments lacing the same may be contemplated as within the scope of the invention, the scope being defined by the claims that follow. In reading the claims, it is intended that when words such as “a,” “an,” “at least one,” or “at least one portion” are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. When the language “at least a portion” and/or “a portion” is used the item can include a portion and/or the entire item unless specifically stated to the contrary.
Claims
1. A refrigerant evaporator comprising:
- a shell including a refrigerant inlet and a refrigerant outlet;
- a plurality of tubes disposed within the shell and carrying a process fluid including at least a first plurality of tubes being immersed in liquid refrigerant within the shell, and at least a second plurality of tubes being at least partially surrounded by gaseous refrigerant; and
- a baffle positioned adjacent the first plurality of tubes and immersed in the liquid refrigerant to displace the liquid refrigerant upwardly in the shell toward the second plurality of tubes.
2. The refrigerant evaporator of claim 1, wherein the baffle is at least partially immersed in the liquid refrigerant to displace the liquid refrigerant.
3. The refrigerant evaporator of claim 1, wherein the baffle includes a plurality of apertures through which the corresponding first plurality of tubes are received.
4. The refrigerant evaporator of claim 3, wherein each of the first plurality of tubes includes an outer diameter less than a diameter of the apertures in the baffle in which the tubes are respectively received, thereby defining an annular gap separating each of the first plurality of tubes and the baffle.
5. The refrigerant evaporator of claim 4, wherein liquid refrigerant is capable of being flowed through a plurality of annular gaps to contact an outer periphery of the first plurality of tubes.
6. The refrigerant evaporator of claim 1, wherein the shell includes a first length, and wherein the baffle includes a second length of at least about 50% of the first length.
7. The refrigerant evaporator of claim 1, wherein the shell includes a first length, and wherein the baffle includes a second length of at least about 75% of the first length.
8. The refrigerant evaporator of claim 1, wherein the shell includes a first length, and wherein the baffle includes a second length of at least about 95% of the first length.
9. The refrigerant evaporator of claim 1, wherein the baffle is a first baffle, and wherein the refrigerant evaporator further includes a second baffle positioned adjacent the first plurality of tubes and immersed in the liquid refrigerant.
10. The refrigerant evaporator of claim 9, wherein the second baffle is axially spaced from the first baffle along the length of the shell.
11. The refrigerant evaporator of claim 9, wherein the second baffle includes a plurality of apertures through which the corresponding first plurality of the tubes are received.
12. The refrigerant evaporator of claim 9, wherein the second baffle includes a plurality of apertures through which a corresponding third plurality of the tubes are received, and wherein the third plurality of tubes are immersed in liquid refrigerant within the shell.
13. The refrigerant evaporator of claim 1, wherein the evaporator is configured as a flooded evaporator in which the refrigerant inlet is located below the plurality of tubes and in which the refrigerant outlet is located above the plurality of tubes.
14. The refrigerant evaporator of claim 1, wherein the evaporator is configured as a falling-film evaporator in which the refrigerant inlet and the refrigerant outlet are both located above the plurality of tubes.
15. The refrigerant evaporator of claim 1, whereto the plurality of tubes are oriented substantially horizontally relative to a support surface of the refrigerant evaporator.
16. The refrigerant evaporator of claim 1, wherein the plurality of tubes are spaced relative to each by a rectangular pitch.
17. The refrigerant evaporator of claim 1, wherein the plurality of tubes are spaced relative to each by a triangular pitch.
18. The refrigerant evaporator of claim 1, wherein at least a portion of the baffle is located between the lower-most tubes in the first plurality of tubes and the shell.
19. The refrigerant evaporator of claim 1, wherein the shell includes a cylindrical shape.
20. The refrigerant evaporator of claim 19, wherein the first plurality of tubes are arranged in a first row, wherein the second plurality of tubes are arranged in a second row, and wherein the number of tubes in the second row exceeds the number of tubes in the first row.
21. An apparatus for controlling a rate of heat exchange of liquid refrigerant in a multi-dimensional environment comprising in combination or tor assembly:
- a refrigerant evaporator having a shell configured to receive the liquid refrigerant;
- a plurality of tubes disposed within the shell configured for traversing a process fluid, the plurality of tubes having an upper plurality of tubes and a lower plurality of tubes configurable proximate to one another;
- one or more baffles configurable to be positioned adjacent to the lower plurality of tubes and capable of being immersed in the liquid refrigerant for displacing the liquid refrigerant upwardly in the shell toward the upper plurality of tubes.
22. The apparatus of claim 21, further including instructions of operation and/or assembly in a format of any of a print, electronic, oral, or visual medium.
23. The apparatus of claim 21 wherein the apparatus is in a kit form.
24. The apparatus of claim 21 wherein the apparatus includes at least three baffles.
Type: Application
Filed: Mar 26, 2014
Publication Date: Jul 24, 2014
Inventors: Jon Phillip Hartfield (La Crosse, WI), Harry Kenneth Ring (Houston, MN), Michael William Groen (La Crosse, WI)
Application Number: 14/226,046
International Classification: F25B 39/02 (20060101);