Patents by Inventor Henry Chien

Henry Chien has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9466644
    Abstract: A reversible resistance-switching memory cell has multiple narrow, spaced apart bottom electrode structures. The raised structures can be formed by coating a bottom electrode layer with nano-particles and etching the bottom electrode layer. The raised structures can be independent or joined to one another at a bottom of the bottom electrode layer. A resistance-switching material is provided between and above the bottom electrode structure, followed by a top electrode layer. Or, insulation is provided between and above the bottom electrode structures, and the resistance-switching material and top electrode layer are above the insulation. Less than one-third of a cross-sectional area of each resistance-switching memory cell is consumed by the one or more raised structures. When the resistance state of the memory cell is switched, there is a smaller area in the bottom electrode for a current path, so the switching resistance is higher and the switching current is lower.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: October 11, 2016
    Assignee: SanDisk Technologies LLC
    Inventors: George Matamis, James K Kai, Vinod R Purayath, Yuan Zhang, Henry Chien
  • Patent number: 9449981
    Abstract: A method includes forming an amorphous or polycrystalline semiconductor material over at least a portion of a sidewall of a front side opening and within front side recesses in a stack of alternating first and second material layers, forming a layer of a metal material over at least a portion of the sidewall of the front side opening and adjacent to the semiconductor material within the front side recesses; annealing the metal material and the semiconductor material within the front side recesses to form a large grain polycrystalline or single crystal semiconductor material charge storage region within each of the front side recesses by a metal induced crystallization process, and forming a tunnel dielectric layer and semiconductor channel in the front side opening. Following the metal induced crystallization process, at least a portion of the metal material is located between the charge storage regions and the second material layers.
    Type: Grant
    Filed: October 21, 2014
    Date of Patent: September 20, 2016
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Jayavel Pachamuthu, Johann Alsmeier, Henry Chien
  • Patent number: 9449982
    Abstract: A method of making a vertical NAND device includes forming a lower portion of a memory stack over a substrate, forming a lower portion of memory openings in the lower portion of the memory stack, and forming a sacrificial material portion including an encapsulated cavity. The method also includes forming an upper portion of the memory stack over the lower portion of the memory stack and over the sacrificial material, forming an upper portion of the memory openings in the upper portion of the memory stack to expose the sacrificial material in the lower portion of the memory openings, removing the sacrificial material portion to connect the lower portion of the memory openings with a respective upper portion of the memory openings to form continuous memory openings, and forming a semiconductor channel in each continuous memory opening.
    Type: Grant
    Filed: June 24, 2015
    Date of Patent: September 20, 2016
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Zhenyu Lu, Sateesh Koka, James Kai, Raghuveer S. Makala, Yao-Sheng Lee, Jayavel Pachamuthu, Johann Alsmeier, Henry Chien
  • Publication number: 20160268209
    Abstract: A stack of alternating layers comprising first epitaxial semiconductor layers and second epitaxial semiconductor layers is formed over a single crystalline substrate. The first and second epitaxial semiconductor layers are in epitaxial alignment with a crystal structure of the single crystalline substrate. The first epitaxial semiconductor layers include a first single crystalline semiconductor material, and the second epitaxial semiconductor layers include a second single crystalline semiconductor material that is different from the first single crystalline semiconductor material. A backside contact opening is formed through the stack, and backside cavities are formed by removing the first epitaxial semiconductor layers selective to the second epitaxial semiconductor layers. A stack of alternating layers including insulating layers and electrically conductive layers is formed. Each insulating layer contains a dielectric material portion deposited within a respective backside cavity.
    Type: Application
    Filed: March 10, 2015
    Publication date: September 15, 2016
    Inventors: Jayavel PACHAMUTHU, Matthias BAENNINGER, Stephen SHI, Johann ALSMEIER, Henry CHIEN
  • Patent number: 9437813
    Abstract: In a fabrication process for reversible resistance-switching memory cells, a bottom electrode layer is coated with nano-particles. The nano-particles are used to etch the bottom electrode layer, forming multiple narrow, spaced apart bottom electrode structures for each memory cell. A resistance-switching material is then deposited between and above the bottom electrode structures, followed by a top electrode layer. Or, insulation is deposited between and above the bottom electrode structures, followed by planarizing and a wet etch to expose top surfaces of the bottom electrode structures, then deposition of the resistance-switching material and the top electrode layer. When the resistance state of the memory cell is switched, there is a smaller area in the bottom electrode for a current path, so the switching resistance is higher and the switching current is lower.
    Type: Grant
    Filed: February 14, 2013
    Date of Patent: September 6, 2016
    Assignee: SanDisk Technologies LLC
    Inventors: George Matamis, James K Kai, Vinod R Purayath, Yuan Zhang, Henry Chien
  • Patent number: 9379120
    Abstract: High-density semiconductor memory utilizing metal control gate structures and air gap electrical isolation between discrete devices in these types of structures are provided. During gate formation and definition, etching the metal control gate layer(s) is separated from etching the charge storage layer to form protective sidewall spacers along the vertical sidewalls of the metal control gate layer(s). The sidewall spacers encapsulate the metal control gate layer(s) while etching the charge storage material to avoid contamination of the charge storage and tunnel dielectric materials. Electrical isolation is provided, at least in part, by air gaps that are formed in the row direction and/or air gaps that are formed in the column direction.
    Type: Grant
    Filed: July 22, 2013
    Date of Patent: June 28, 2016
    Assignee: SanDisk Technologies Inc.
    Inventors: Vinod Robert Purayath, Tuan Pham, Hiroyuki Kinoshita, Yuan Zhang, Henry Chin, James K Kai, Takashi W Orimoto, George Matamis, Henry Chien
  • Patent number: 9356031
    Abstract: A method of making a monolithic three dimensional NAND string includes forming a stack of alternating first and second material layers over a substrate, etching the stack to form a front side opening, partially removing the second material layers through the front side opening to form front side recesses, forming a first blocking dielectric in the front side recesses, forming charge storage regions over the first blocking dielectric in the front side recesses, forming a tunnel dielectric layer and a semiconductor channel over the charge storage regions in the front side opening, etching the stack to form a back side opening, removing the second material layers through the back side opening to form back side recesses using the first blocking dielectric as an etch stop, forming a second blocking dielectric in the back side recesses, and forming control gates over the second blocking dielectric in the back side recesses.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: May 31, 2016
    Assignee: SANDISK TECHNOLOGIES INC.
    Inventors: Yao-Sheng Lee, Jayavel Pachamuthu, Raghuveer S. Makala, George Matamis, Johann Alsmeier, Henry Chien
  • Patent number: 9331181
    Abstract: A memory device and a method of making a memory device that includes a semiconductor channel, a tunnel dielectric layer located over the semiconductor channel, a floating gate located over the tunnel dielectric layer, the floating gate comprising a continuous layer of an electrically conductive material and at least one protrusion of an electrically conductive material facing the tunnel dielectric layer and electrically shorted to the continuous layer, a blocking dielectric region located over the floating gate, and a control gate located over the blocking dielectric layer.
    Type: Grant
    Filed: March 11, 2013
    Date of Patent: May 3, 2016
    Assignee: SANDISK TECHNOLOGIES INC.
    Inventors: Donovan Lee, James K. Kai, George Samachisa, Henry Chien, George Matamis, Vinod R. Purayath
  • Publication number: 20160111434
    Abstract: Monolithic three-dimensional NAND memory strings and methods of fabricating a monolithic three-dimensional NAND memory string include forming single crystal or large grain polycrystalline semiconductor material charge storage regions by a metal induced crystallization process. In another embodiment, a plurality of front side recesses are formed having a concave-shaped surface and a blocking dielectric and charge storage regions are formed within the front side recesses and over the concave-shaped surface. In another embodiment, layers of oxide material exposed in a front side opening of a material layer stack are surface nitrided and etched to provide convexly-rounded corner portions, and a blocking dielectric is formed over the convexly-rounded corner portions.
    Type: Application
    Filed: October 21, 2014
    Publication date: April 21, 2016
    Inventors: Jayavel PACHAMUTHU, Johann ALSMEIER, Henry CHIEN
  • Publication number: 20160104715
    Abstract: A first stack of alternating layers including first electrically conductive layers and first electrically insulating layers is formed with first stepped surfaces and a first dielectric material portion thereupon. Dielectric pillar structures including a dielectric metal oxide can be formed through the first stepped surfaces. Lower memory openings can be formed, and filled with a disposable material or a lower memory opening structure including a lower semiconductor channel and a doped semiconductor region. At least one dielectric material layer and a second stack of alternating layers including second electrically conductive layers and second electrically insulating layers can be sequentially formed. Upper memory openings can be formed through the second stack and the at least one dielectric material layer. A memory film and a semiconductor channel can be formed after removal of the disposable material, or an upper semiconductor channel can be formed on the doped semiconductor region.
    Type: Application
    Filed: December 17, 2015
    Publication date: April 14, 2016
    Inventors: Jayavel Pachamuthu, Johann Alsmeier, Henry Chien
  • Publication number: 20160086964
    Abstract: A method of making a monolithic three dimensional NAND device includes forming a stack of alternating layers of a first material and a second material different from the first material over a substrate, forming a mask layer over the stack and patterning the mask layer to form at least on opening in the mask layer to expose a top layer of the stack. The method also includes forming a metal block in the at least one opening in the mask layer, etching the stack by metal induced localized etch using the metal block in the at least one opening in the mask layer to form at least one opening in the stack and forming at least one layer of the NAND device in the at least one opening.
    Type: Application
    Filed: September 24, 2014
    Publication date: March 24, 2016
    Inventors: Henry CHIEN, Jayavel PACHAMUTHU, Johann ALSMEIER
  • Publication number: 20160071861
    Abstract: A three dimensional NAND device includes a common vertical channel and electrically isolated control gate electrodes on different lateral sides of the channel in each device level to form different lateral portions of a memory cell in each device level. Dielectric separator structures are located between and electrically isolate the control gate electrodes. The lateral portions of the memory cell in each device level may be electrically isolated by at least one of doping ungated portions of the channel adjacent to the separator structures or storing electrons in the separator structure.
    Type: Application
    Filed: June 24, 2015
    Publication date: March 10, 2016
    Inventors: Andrey Serov, James K. Kai, Yanli Zhang, Henry Chien, Johann Alsmeier
  • Publication number: 20160071860
    Abstract: A memory device includes a plurality of memory cells arranged in a string substantially perpendicular to the major surface of the substrate in a plurality of device levels, at least one first select gate electrode located between the major surface of the substrate and the plurality of memory cells, at least one second select gate electrode located above the plurality of memory cells, a semiconductor channel having a portion that extends vertically along a direction perpendicular to the major surface, a first memory film contacting a first side of the semiconductor channel, and a second memory film contacting a second side of the semiconductor channel. The second memory film is electrically isolated from the first memory film, and is located at a same level as the first memory film.
    Type: Application
    Filed: June 24, 2015
    Publication date: March 10, 2016
    Inventors: James K. Kai, Yanli Zhang, Henry Chien, Johann Alsmeier
  • Publication number: 20160043093
    Abstract: A method of making a monolithic three dimensional NAND string includes forming a stack of alternating first and second material layers over a substrate, etching the stack to form a front side opening, partially removing the second material layers through the front side opening to form front side recesses, forming a first blocking dielectric in the front side recesses, forming charge storage regions over the first blocking dielectric in the front side recesses, forming a tunnel dielectric layer and a semiconductor channel over the charge storage regions in the front side opening, etching the stack to form a back side opening, removing the second material layers through the back side opening to form back side recesses using the first blocking dielectric as an etch stop, forming a second blocking dielectric in the back side recesses, and forming control gates over the second blocking dielectric in the back side recesses.
    Type: Application
    Filed: August 11, 2014
    Publication date: February 11, 2016
    Inventors: Yao-Sheng Lee, Jayavel Pachamuthu, Raghuveer S. Makala, George Matamis, Johann Alsmeier, Henry Chien
  • Patent number: 9252151
    Abstract: A method of making a monolithic three dimensional NAND string including forming a stack of alternating layers of a first material and a second material over a substrate. The first material comprises an electrically insulating material and the second material comprises a semiconductor or conductor material. The method also includes etching the stack to form a front side opening in the stack, forming a blocking dielectric layer over the stack of alternating layers of a first material and a second material exposed in the front side opening, forming a semiconductor or metal charge storage layer over the blocking dielectric, forming a tunnel dielectric layer over the charge storage layer, forming a semiconductor channel layer over the tunnel dielectric layer, etching the stack to form a back side opening in the stack, removing at least a portion of the first material layers and portions of the blocking dielectric layer.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: February 2, 2016
    Assignee: SANDISK TECHNOLOGIES INC.
    Inventors: Henry Chien, Donovan Lee, Vinod R. Purayath, Yuan Zhang, James K. Kai, George Matamis
  • Patent number: 9230987
    Abstract: A first stack of alternating layers including first electrically conductive layers and first electrically insulating layers is formed with first stepped surfaces and a first dielectric material portion thereupon. Dielectric pillar structures including a dielectric metal oxide can be formed through the first stepped surfaces. Lower memory openings can be formed, and filled with a disposable material or a lower memory opening structure including a lower semiconductor channel and a doped semiconductor region. At least one dielectric material layer and a second stack of alternating layers including second electrically conductive layers and second electrically insulating layers can be sequentially formed. Upper memory openings can be formed through the second stack and the at least one dielectric material layer. A memory film and a semiconductor channel can be formed after removal of the disposable material, or an upper semiconductor channel can be formed on the doped semiconductor region.
    Type: Grant
    Filed: February 2, 2015
    Date of Patent: January 5, 2016
    Assignee: SANDISK TECHNOLOGIES INC.
    Inventors: Jayavel Pachamuthu, Johann Alsmeier, Henry Chien
  • Patent number: 9230974
    Abstract: Methods of making a monolithic three dimensional NAND string may enable selective removal of a blocking dielectric material, such as aluminum oxide, without otherwise damaging the device. Blocking dielectric may be selectively removed from the back side (e.g., slit trench) and/or front side (e.g., memory opening) of the NAND string. Also disclosed are NAND strings made in accordance with the embodiment methods.
    Type: Grant
    Filed: August 26, 2014
    Date of Patent: January 5, 2016
    Assignee: SANDISK TECHNOLOGIES INC.
    Inventors: Jayavel Pachamuthu, Johann Alsmeier, George Matamis, Henry Chien
  • Patent number: 9227456
    Abstract: A three-dimensional memory is formed as an array of memory elements across multiple layers positioned at different distances above a semiconductor substrate. Cylindrical stacks of memory elements are formed where a cylindrical opening has read/write material deposited along its wall, and a cylindrical vertical bit line formed along its central axis. Memory elements formed on either side of such a cylinder may include sheet electrodes that extend into the read/write material.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: January 5, 2016
    Assignee: SanDisk 3D LLC
    Inventors: Henry Chien, Yao-Sheng Lee, George Samachisa, Johann Alsmeier
  • Publication number: 20150371709
    Abstract: A monolithic three dimensional NAND string including a stack of alternating first material layers and second material layers different from the first material layers over a major surface of a substrate. The first material layers include a plurality of control gate electrodes and the second material layers include an insulating material and the plurality of control gate electrodes extend in a first direction. The NAND string also includes a semiconductor channel, a blocking dielectric, and a plurality of vertically spaced apart floating gates. Each of the plurality of vertically spaced apart floating gates or each of the second material layers includes a first portion having a first thickness in the second direction, and a second portion adjacent to the first portion in the first direction and having a second thickness in the second direction which is different than the first thickness.
    Type: Application
    Filed: June 24, 2014
    Publication date: December 24, 2015
    Inventors: James Kai, Henry Chien, George Matamis, Thomas Jongwan Kwon, Yao-Sheng Lee
  • Publication number: 20150333105
    Abstract: A reversible resistance-switching memory cell has multiple narrow, spaced apart bottom electrode structures. The raised structures can be formed by coating a bottom electrode layer with nano-particles and etching the bottom electrode layer. The raised structures can be independent or joined to one another at a bottom of the bottom electrode layer. A resistance-switching material is provided between and above the bottom electrode structure, followed by a top electrode layer. Or, insulation is provided between and above the bottom electrode structures, and the resistance-switching material and top electrode layer are above the insulation. Less than one-third of a cross-sectional area of each resistance-switching memory cell is consumed by the one or more raised structures. When the resistance state of the memory cell is switched, there is a smaller area in the bottom electrode for a current path, so the switching resistance is higher and the switching current is lower.
    Type: Application
    Filed: July 23, 2015
    Publication date: November 19, 2015
    Applicant: SANDISK 3D LLC
    Inventors: George Matamis, James K. Kai, Vinod R. Purayath, Yuan Zhang, Henry Chien