Abstract: A valve apparatus can be used to select between a cold or a hot coolant for heat exchange, this selection depending on whether an attached heat exchanger is to operate as a cooler or a heater. The apparatus includes a valve housing with first and second chambers formed therein, first inlet and outlet ports for flow of a primary liquid into and out of the first chamber and further ports for flow of coolant at different temperatures through the second chamber. A linear actuator in the housing has a body containing wax and a plastic piston that is movable to an extended position by expansion of the wax. The actuator body is located in the first chamber so the temperature of the wax is dependent on the liquid's temperature in the first chamber. An end portion of the actuator adjacent to the second chamber is made of plastic. A valve mechanism for controlling coolant flow is operably connected to the piston and located in the second chamber. This mechanism includes a spool movable by the actuator.

Abstract: A heat exchanger structure for use in a battery unit that comprises a first battery stack comprising a plurality of battery cells and a second battery stack comprising a plurality of battery cells. The heat exchanger structure is disposed between opposing surfaces of the first battery stack and the second battery stack and defines one or more fluid flow passages, the heat exchanger structure being dimensionally compliant to compress under expansion of the first and second battery stacks and expand under subsequent contraction of the first and second battery stacks.

Abstract: A heat exchanger for heat exchange between two liquids comprises a core comprised of formed plates connected to one another in a stack, these plates including first and second end plates and intermediate plates. Each of the plates has a central section and the first end plate and the intermediate plates each have an edge wall extending outwardly from its respective central section at an angle. The core has inlet and outlet holes in the main plate sections. The plates are in sealed engagement with one another and the central sections of at least the first end plate and the intermediate plates are spaced apart from respective adjacent central sections to form liquid flow passages. The second end plate is formed with an integral ridge extending snugly along the edge wall of the adjacent plate. This ridge is spaced from the edge of the end plate so as to provide one or more mounting flanges.

Abstract: A heat exchanger suitable for cooling exhaust gases and a method of making same are disclosed. The heat exchanger includes an outer casting member having first and second ends and forming a housing and a plurality of channel members forming alternating first and second flow channels for the flow of an exhaust gas through the first flow channels and coolant through the second flow channels. The channel members form a core having first and second ends, this core being mounted in the casting member. A first flange is fixedly attached to a first end of the core so as to form a sealed joint. A second flange is fixedly attached to the second end of the core so as to form another sealed joint. The first and second flanges are each coupled by fasteners to their respective ends of the casting.

Abstract: A valve apparatus can be used to select between a cold or a hot coolant for heat exchange, this selection depending on whether an attached heat exchanger is to operate as a cooler or a heater. The apparatus includes a valve housing with first and second chambers formed therein, first inlet and outlet ports for flow of a primary liquid into and out of the first chamber and further ports for flow of coolant at different temperatures through the second chamber. A linear actuator in the housing has a body containing wax and a plastic piston that is movable to an extended position by expansion of the wax. The actuator body is located in the first chamber so the temperature of the wax is dependent on the liquid's temperature in the first chamber. An end portion of the actuator adjacent to the second chamber is made of plastic. A valve mechanism for controlling coolant flow is operably connected to the piston and located in the second chamber. This mechanism includes a spool movable by the actuator.

Abstract: A heat exchanger with an external bypass is formed by a core portion including a plurality of stacked tubular members and a corrugated bypass tube positioned substantially parallel to the core portion. A first set of flow passages is defined within the tubular members for the flow of a first fluid therethrough, and a second set of flow passages is defined between adjacent tubular members as the tubular members are stacked together to form the core portion. A pair of external end plates is sealingly attached to transverse end wall portions of the stacked tubular members and to the ends of the bypass tube thereby forming the heat exchanger with an external bypass that comprises a single unit that can be brazed or joined together in a single operation.

Abstract: A heat exchanger that comprises (a) a plurality of stacked tubular members defining a first set of flow passages for a first fluid through the tubular members and a second set of flow passages for a second fluid between adjacent tubular members, and (b) a tank connected to a first end of the stacked tubular members, the tank defining inlet and outlet manifolds in communication with inlet and outlet openings, respectively of the first set of flow passages for distributing the first fluid to and collecting the first fluid from the first set of flow passages, the tank defining a plurality of wall portions each having a first side facing at least one of the inlet and outlet manifolds and an opposite side facing a respective one of the second set of flow passages such that the wall portions provide heat exchanger interfaces between the first and second fluids.

Abstract: A heat exchanger with an external bypass is formed by a core portion including a plurality of stacked tubular members and a corrugated bypass tube positioned substantially parallel to the core portion. A first set of flow passages is defined within the tubular members for the flow of a first fluid therethrough, and a second set of flow passages is defined between adjacent tubular members as the tubular members are stacked together to form the core portion. A pair of external end plates is sealingly attached to transverse end wall portions of the stacked tubular members and to the ends of the bypass tube thereby forming the heat exchanger with an external bypass that comprises a single unit that can be brazed or joined together in a single operation.

Abstract: The invention relates to an exhaust gas heat exchanger (2), especially for motor vehicles, comprising a main flow path and a secondary flow path (bypass) for the exhaust gas. Said heat exchanger comprises a valve device (3) which is used to control the exhaust gas flow and can be actuated by a servomotor (4) by means of a transmission device (8, 6), the valve device (3) comprising a valve closing member fixed to a valve shaft (a). According to the invention, the valve shaft (a) can be loaded by a torsion spring (5) which can be supported on the valve shaft and on the valve device (3, 3a).

Abstract: The invention relates to a heat exchanger for internal combustion engines, comprising a first elongated flow channel, for the passage of exhaust gases from the internal combustion engine, a second flow channel, arranged adjacent to the first flow channel, for passage of the exhaust gases, a line, separate from the second flow channel, for the passage of a medium, in particular, a coolant, whereby heat energy may be exchanged between the exhaust in the second flow channel and the medium in the line and heat energy may not be exchanged to a significant degree between the exhaust in the first flow channel and the medium in the line and a valve channel with an adjustable valve element, whereby a distribution of the exhaust gasses between the first flow channel and the second flow channel may be adjusted by means of adjustment of the valve.

Abstract: The invention relates to a heat exchanger (10), in particular, for exhaust coolers on internal combustion engines. The aim of the invention is to provide a separation of the carrier medium flow into two partial flows as leak free as possible, by suitable embodiment of the baffle plate (40). A heat exchanger (10) as used, in particular, as exhaust gas cooler for internal combustion engines, comprises a heat exchanger channel (14) and a bypass channel (11), whereby a switching flap (20) is arranged upstream of the heat exchanger (10) in the flow channel (25), which divides the incoming carrier medium into the heat exchanger channel (14) and the bypass channel (11). A baffle plate (40) is provided to maintain the separation between the partial flow through the bypass channel (11) and the partial flow through the heat exchanger channel (14), which, according to the invention, extends from the switching flap (20) to the beginning of the bypass channel (11).

Abstract: The invention relates to a heat exchanger for internal combustion engines, which comprises a first, elongate flow channel for the exhaust gases of the internal combustion engine to pass through a secured flow channel, adjacent to the first flow channel, for the exhaust gases to pass through, and a pipe separate from the second flow chamber, for a medium, especially a cooling agent, to pass through, whereby heat can be exchanged between the exhaust gas of the second flow channel and the medium in the pipe and beat can be exhausted at least to a substained degree between the exhaust gas in the first flow channel and the medium in the pipe. The heat exchanger also comprises a valve channel with an adjustable valve element the distribution of the exhaust gases to the best flow channel and the second flow channel being adjustable by a position of the valve element. The aim of the invention is to provide a heat exchange which repairs little space and which can be produced at low cost.