Patents by Inventor Hideharu Itatani
Hideharu Itatani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9472637Abstract: Provided is a semiconductor device including a metal film which can be formed with lower costs but still mange to have a necessary work function and oxidation resistance. The semiconductor device includes: an insulating film disposed on a substrate; and a metal film disposed on the insulating film to directly contact the insulating film, the metal film including a laminated structure where a first metal film and a second metal film are alternately and repeatedly laminated, wherein the second metal film has a work function different from that of the first metal film and is different from the first metal film in material, and an oxidation resistance of the first metal film is greater than that of the second metal film.Type: GrantFiled: February 23, 2015Date of Patent: October 18, 2016Assignee: HITACHI KOKUSAI ELECTRIC INC.Inventors: Sadayoshi Horii, Arito Ogawa, Hideharu Itatani
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Publication number: 20160284532Abstract: A semiconductor device manufacturing method, including: mounting substrates on a mounting table within a processing chamber along a rotation direction of the table; starting to supply a first-element-containing gas to a first region in the chamber along the rotation direction, while rotating the table and exhausting the processing chamber; starting to supply a second-element-containing gas to a second region in the chamber; starting to generate, by a plasma generating unit in the second region, plasma of the second-element-containing gas in the second region to have a first activity; and forming a thin film containing first and second elements on the substrates by rotating the table to cause the substrates to sequentially pass through the first and second regions in turn so that a first-element-containing layer is formed in the first region and is modified in the second region by generating plasma having a second activity higher than the first activity.Type: ApplicationFiled: March 19, 2014Publication date: September 29, 2016Applicant: HITACHI KOKUSAI ELECTRIC INC.Inventors: Tatsushi UEDA, Junichi TANABE, Katsuhiko YAMAMOTO, Yuki TAIRA, Naofumi OHASHI, Hideharu ITATANI
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Patent number: 9437704Abstract: Provided is a semiconductor device including a metal film which can be formed with lower costs but still mange to have a necessary work function and oxidation resistance. The semiconductor device includes an insulating film disposed on a substrate; and a metal film disposed on the insulating film. The metal film includes a stacked structure of: a first metal film disposed on the insulating film to directly contact the insulating film; a second metal film disposed on the first metal film to directly contact the first metal film; and the first metal film disposed on the second metal film to directly contact the second metal film, the second metal film having a work function greater than 4.8 eV and being different from the first metal film in material, wherein an oxidation resistance of the first metal film is greater than that of the second metal film.Type: GrantFiled: February 23, 2015Date of Patent: September 6, 2016Assignee: HITACHI KOKUSAI ELECTRIC INC.Inventors: Sadayoshi Horii, Arito Ogawa, Hideharu Itatani
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Publication number: 20160237568Abstract: Provided is a substrate processing apparatus includes: a process chamber; a substrate support table; a rotation unit; a plurality of source gas supply structures; a source gas supply unit; a plurality of source gas exhaust structures; a plurality of source gas exhaust pipes; a source gas exhaust unit; a plurality of reactive gas supply structures; a reactive gas supply unit; a plurality of reactive gas exhaust structures; a plurality of reactive gas exhaust pipes; a reactive gas exhaust unit; a plurality of reactive gas pressure detectors; and a controller configured to control at least the source gas supply unit, the source gas exhaust unit, the reactive gas supply unit, the reactive gas exhaust unit and the plurality of reactive gas pressure detectors.Type: ApplicationFiled: March 30, 2015Publication date: August 18, 2016Applicant: HITACHI KOKUSAI ELECTRIC INC.Inventor: Hideharu ITATANI
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Publication number: 20160053373Abstract: A substrate processing apparatus, including: a processing chamber having a first and a second processing regions; a substrate mounting table rotatably installed in the processing chamber on which a substrate is mounted, and a rotation instrument configured to rotate the substrate mounting table such that the substrate passes through the first processing region and the second processing region in this order, at least one of the first and the second processing regions including: a gas supply part including a line-shaped opening portion extending in a radial direction of the substrate mounting table and configured to supply a gas from the opening portion into the region; and a gap holding member protruding from a ceiling of the processing chamber opposing the substrate, around the opening portion, toward the substrate such that a space on the substrate has a predetermined gap to serve as a passage of the supplied gas.Type: ApplicationFiled: August 14, 2015Publication date: February 25, 2016Applicant: HITACHI KOKUSAI ELECTRIC INC.Inventors: Tetsuaki INADA, Yuichi WADA, Mitsunori ISHISAKA, Mitsuhiro HIRANO, Sadayoshi HORII, Hideharu ITATANI, Satoshi TAKANO, Motonari TAKEBAYASHI
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Patent number: 9218993Abstract: Provided is a method of forming a tantalum oxide-based film having good step coverage while controlling an oxygen concentration in the film. The method includes forming a tantalum nitride layer on a substrate by supplying a source gas including a tantalum and a nitriding agent into a process chamber wherein the substrate is accommodated under a condition where a chemical vapor deposition (CVD) reaction is caused; oxidizing the tantalum nitride layer by supplying an oxidizing agent into the process chamber under a condition where an oxidation reaction of the tantalum nitride layer by the oxidizing agent is unsaturated; and forming on the substrate a conductive tantalum oxynitride film wherein an oxygen is stoichiometrically insufficient with respect to the tantalum and a nitrogen by alternately repeating forming the tantalum nitride layer on the substrate and oxidizing the tantalum nitride layer a plurality of times.Type: GrantFiled: August 19, 2011Date of Patent: December 22, 2015Assignee: HITACHI KOKUSAI ELECTRIC, INC.Inventors: Kazuhiro Harada, Hideharu Itatani
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Publication number: 20150325447Abstract: Provided is a technique of adjusting a work function. A method of manufacturing a semiconductor device includes forming a film having a predetermined thickness and containing a first metal element, carbon and nitrogen on a substrate by: (a) forming a first layer containing the first metal element and carbon by supplying a metal-containing gas containing the first metal element and a carbon-containing gas to the substrate M times and (b) forming a second layer containing the first metal element, carbon and nitrogen by supplying a nitrogen-containing gas to the substrate having the first layer formed thereon N times to nitride the first layer, wherein M and N are selected in a manner that a work function of the film has a predetermined value (where M and N are natural numbers).Type: ApplicationFiled: July 17, 2015Publication date: November 12, 2015Applicant: HITACHI KOKUSAI ELECTRIC INC.Inventors: Arito OGAWA, Kazuhiro HARADA, Yukinao KAGA, Hideharu ITATANI, Hiroshi ASHIHARA
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Publication number: 20150267294Abstract: Provided is a substrate processing apparatus, including: a processing space configured to process a substrate: an exhaust buffer chamber which is provided so as to surround a lateral circumference of the processing space and into which a gas supplied into the processing space is flowed; and a conductance adjustment plate disposed to face a gas flow path between the processing space and the exhaust buffer chamber, wherein the conductance adjustment plate has R-shaped portion or a tapered inclined portion on an inner peripheral side edge facing the gas flow path from the processing space to the exhaust buffer chamber.Type: ApplicationFiled: September 10, 2014Publication date: September 24, 2015Inventor: Hideharu ITATANI
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Publication number: 20150252474Abstract: A substrate processing apparatus includes: a process chamber including a source gas supply and a reactive gas supply to process a plurality of substrates in the source gas supply and the reactive gas supply; a substrate placement unit rotating in the process chamber, wherein the plurality of substrates are placed on the substrate placement unit along a rotational direction thereof; a plasma generator to generate plasma in plasma generation chamber installed an upper portion of the reactive gas supply; a coil wound along an outer circumference of the plasma generation chamber, a portion of which adjacent to a sidewall of the plasma generation chamber has a constant curvature; a reactive gas supply system to supply a reactive gas to the reactive gas supply via the plasma generation chamber through a ceiling of the plasma generation chamber; and a source gas supply system to supply a source gas.Type: ApplicationFiled: March 6, 2015Publication date: September 10, 2015Applicant: Hitachi Kokusai Electric Inc.Inventors: Hideharu ITATANI, Tetsuaki INADA, Motonari TAKEBAYASHI, Kazuyuki TOYODA
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Publication number: 20150171180Abstract: Provided is a semiconductor device including a metal film which can be formed with lower costs but still mange to have a necessary work function and oxidation resistance. The semiconductor device includes an insulating film disposed on a substrate; and a metal film disposed on the insulating film. The metal film includes a stacked structure of: a first metal film disposed on the insulating film to directly contact the insulating film; a second metal film disposed on the first metal film to directly contact the first metal film; and the first metal film disposed on the second metal film to directly contact the second metal film, the second metal film having a work function greater than 4.8 eV and being different from the first metal film in material, wherein an oxidation resistance of the first metal film is greater than that of the second metal film.Type: ApplicationFiled: February 23, 2015Publication date: June 18, 2015Applicant: HITACHI KOKUSAI ELECTRIC INC.Inventors: Sadayoshi HORII, Arito OGAWA, Hideharu ITATANI
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Publication number: 20150171179Abstract: Provided is a semiconductor device including a metal film which can be formed with lower costs but still mange to have a necessary work function and oxidation resistance. The semiconductor device includes: an insulating film disposed on a substrate; and a metal film disposed on the insulating film to directly contact the insulating film, the metal film including a laminated structure where a first metal film and a second metal film are alternately and repeatedly laminated, wherein the second metal film has a work function different from that of the first metal film and is different from the first metal film in material, and an oxidation resistance of the first metal film is greater than that of the second metal film.Type: ApplicationFiled: February 23, 2015Publication date: June 18, 2015Applicant: HITACHI KOKUSAI ELECTRIC INC.Inventors: Sadayoshi HORII, Arito OGAWA, Hideharu ITATANI
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Patent number: 8741731Abstract: A high-k capacitor insulating film stable at a higher temperature is formed. There is provided a method of manufacturing a semiconductor device. The method comprises: forming a first amorphous insulating film comprising a first element on a substrate; adding a second element different from the first element to the first amorphous insulating film so as to form a second amorphous insulating film on the substrate; and annealing the second amorphous insulating film at a predetermined annealing temperature so as to form a third insulating film by changing a phase of the second amorphous insulating film. The concentration of the second element added to the first amorphous insulating film is controlled according to the annealing temperature.Type: GrantFiled: December 13, 2012Date of Patent: June 3, 2014Assignee: Hitachi Kokusai Electric Inc.Inventors: Yuji Takebayashi, Hirohisa Yamazaki, Sadayoshi Horii, Hideharu Itatani, Arito Ogawa
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Patent number: 8728935Abstract: A method of manufacturing a semiconductor device capable of minimally preventing the property deterioration caused by the oxidation of a metal film, and a substrate processing apparatus are provided.Type: GrantFiled: December 21, 2010Date of Patent: May 20, 2014Assignee: Hitachi Kokusai Electric Inc.Inventors: Kazuhiro Harada, Hideharu Itatani, Sadayoshi Horii
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Patent number: 8435905Abstract: The present invention provides a manufacturing method of a semiconductor device that has a rapid film formation rate and high productivity, and to provide a substrate processing apparatus.Type: GrantFiled: June 13, 2006Date of Patent: May 7, 2013Assignee: Hitachi Kokusai Electric Inc.Inventors: Sadayoshi Horii, Hideharu Itatani, Kazuhiro Harada
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Patent number: 8420552Abstract: A high-k capacitor insulating film stable at a higher temperature is formed. There is provided a method of manufacturing a semiconductor device. The method comprises: forming a first amorphous insulating film comprising a first element on a substrate; adding a second element different from the first element to the first amorphous insulating film so as to form a second amorphous insulating film on the substrate; and annealing the second amorphous insulating film at a predetermined annealing temperature so as to form a third insulating film by changing a phase of the second amorphous insulating film. The concentration of the second element added to the first amorphous insulating film is controlled according to the annealing temperature.Type: GrantFiled: July 30, 2010Date of Patent: April 16, 2013Assignee: Hitachi Kokusai Electric Inc.Inventors: Yuji Takebayashi, Hirohisa Yamazaki, Sadayoshi Horii, Hideharu Itatani, Arito Ogawa
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Patent number: 8404603Abstract: A method of manufacturing a semiconductor device. In the method, an aluminum-containing insulation film is formed on an electrode film of a substrate by alternately repeating a process of supplying an aluminum precursor into a processing chamber in which the substrate is accommodated and exhausting the aluminum precursor from the processing chamber and a process of supplying an oxidizing or nitriding precursor into the processing chamber and exhausting the oxidizing or nitriding precursor from the processing chamber; and a high permittivity insulation film different from the aluminum-containing insulation film is formed on the aluminum-containing insulation film by alternately repeating a process of supplying a precursor into the processing chamber and exhausting the precursor from the processing chamber and a process of supplying an oxidizing precursor into the processing chamber and exhausting the oxidizing precursor from the processing chamber. In addition, heat treatment is performed on the substrate.Type: GrantFiled: June 28, 2010Date of Patent: March 26, 2013Assignee: Hitachi Kokusai Electric Inc.Inventors: Arito Ogawa, Sadayoshi Horii, Taketoshi Sato, Hideharu Itatani, Nobuyuki Mise, Osamu Tonomura
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Patent number: 8367566Abstract: A substrate processing apparatus having a processing chamber for processing a substrate; a processing gas feeding line for feeding a processing gas into the processing chamber; an inert gas feeding line for feeding an inert gas into the processing chamber; an inert gas vent line provided in the inert gas feeding line, for exhausting the inert gas fed into the inert gas feeding line without feeding the inert gas into the processing chamber; a first valve provided in the inert gas feeding line, on a downstream side of a part where the inert gas vent line is provided in the inert gas feeding line; a second valve provided in the inert gas vent line; and an exhaust line that exhausts an inside of the processing chamber.Type: GrantFiled: July 12, 2012Date of Patent: February 5, 2013Assignee: Hitachi Kokusai Electric Inc.Inventors: Atsushi Sano, Hideharu Itatani, Mitsuro Tanabe
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Publication number: 20120276751Abstract: A substrate processing apparatus having a processing chamber for processing a substrate; a processing gas feeding line for feeding a processing gas into the processing chamber; an inert gas feeding line for feeding an inert gas into the processing chamber; an inert gas vent line provided in the inert gas feeding line, for exhausting the inert gas fed into the inert gas feeding line without feeding the inert gas into the processing chamber; a first valve provided in the inert gas feeding line, on a downstream side of a part where the inert gas vent line is provided in the inert gas feeding line; a second valve provided in the inert gas vent line; and an exhaust line that exhausts an inside of the processing chamber.Type: ApplicationFiled: July 12, 2012Publication date: November 1, 2012Applicant: HITACHI KOKUSAI ELECTRIC INC.Inventors: Atsushi SANO, Hideharu ITATANI, Mitsuro TANABE
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Patent number: 8235001Abstract: A substrate processing apparatus and a method for manufacturing a semiconductor device whereby foreign matter can be prevented from being adsorbed on the substrate, by suppressing agitation of foreign matter present in the processing chamber. The substrate processing apparatus comprises a processing chamber for processing a substrate; a processing gas feeding line for feeding a processing gas into the processing chamber; an inert gas feeding line for feeding an inert gas into the processing chamber; an inert gas vent line provided in the inert gas feeding line, for exhausting the inert gas fed into the inert gas feeding line without feeding the inert gas into the processing chamber; a first valve provided in the inert gas feeding line, on a downstream side of a part where the inert gas vent line is provided in the inert gas feeding line; a second valve provided in the inert gas vent line; and an exhaust line that exhausts an inside of the processing chamber.Type: GrantFiled: March 19, 2008Date of Patent: August 7, 2012Assignee: Hitachi Kokusai Electric Inc.Inventors: Atsushi Sano, Hideharu Itatani, Mitsuro Tanabe
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Publication number: 20120045903Abstract: Provided is a method of forming a tantalum oxide-based film having good step coverage while controlling an oxygen concentration in the film. The method includes forming a tantalum nitride layer on a substrate by supplying a source gas including a tantalum and a nitriding agent into a process chamber wherein the substrate is accommodated under a condition where a chemical vapor deposition (CVD) reaction is caused; oxidizing the tantalum nitride layer by supplying an oxidizing agent into the process chamber under a condition where an oxidation reaction of the tantalum nitride layer by the oxidizing agent is unsaturated; and forming on the substrate a conductive tantalum oxynitride film wherein an oxygen is stoichiometrically insufficient with respect to the tantalum and a nitrogen by alternately repeating forming the tantalum nitride layer on the substrate and oxidizing the tantalum nitride layer a plurality of times.Type: ApplicationFiled: August 19, 2011Publication date: February 23, 2012Applicant: HITACHI KOKUSAI ELECTRIC INC.Inventors: Kazuhiro HARADA, Hideharu ITATANI