Patents by Inventor Hideki Horita

Hideki Horita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240093370
    Abstract: According to one aspect of the present disclosure, there is provided a substrate processing method including: forming a film containing a predetermined element on a substrate by performing a first cycle a first predetermined number of times, the first cycle including: forming a first layer containing the predetermined element by performing a second cycle a second predetermined number of times, wherein a surface of the first layer is halogen-terminated and wherein the second cycle includes: supplying a first gas containing the predetermined element and a halogen element to the substrate; and removing the first gas; and forming a second layer containing the predetermined element by supplying a second gas containing the predetermined element to the substrate.
    Type: Application
    Filed: July 27, 2023
    Publication date: March 21, 2024
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Masahiro TAKAHASHI, Hideki HORITA, Atsushi MORIYA
  • Publication number: 20230170215
    Abstract: There is provided a technique that includes: (a) forming a silicon seed layer on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing: (a1) supplying a first gas containing halogen and silicon to the substrate; and (a2) supplying a second gas containing hydrogen to the substrate; and (b) forming a film containing silicon on the silicon seed layer by supplying a third gas containing silicon to the substrate, wherein a pressure of a space in which the substrate is located in (a2) is set higher than a pressure of the space in which the substrate is located in (a1).
    Type: Application
    Filed: January 13, 2023
    Publication date: June 1, 2023
    Applicant: KOKUSAI ELECTRIC CORPOTATION
    Inventors: Hideki HORITA, Ryota HORIIKE
  • Publication number: 20230098703
    Abstract: There is included (a) forming a chlorine-containing semiconductor layer on an insulating film provided on a surface of a substrate by supplying a first gas containing a semiconductor element and chlorine to the substrate; and (b) forming a semiconductor film on the chlorine-containing semiconductor layer by supplying a second gas containing a semiconductor element to the substrate, wherein a chlorine concentration in the chlorine-containing semiconductor layer formed in (a) is made 1.0×1020 atoms/cm3 or more and 1.0× 1022 atoms/cm3 or less.
    Type: Application
    Filed: November 28, 2022
    Publication date: March 30, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Masahiro TAKAHASHI, Hideki HORITA
  • Patent number: 11587788
    Abstract: There is provided a technique that includes: (a) forming a silicon seed layer on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing: (a1) supplying a first gas containing halogen and silicon to the substrate; and (a2) supplying a second gas containing hydrogen to the substrate; and (b) forming a film containing silicon on the silicon seed layer by supplying a third gas containing silicon to the substrate, wherein a pressure of a space in which the substrate is located in (a2) is set higher than a pressure of the space in which the substrate is located in (a1).
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: February 21, 2023
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Hideki Horita, Ryota Horiike
  • Publication number: 20220301854
    Abstract: There is provided a technique that includes: (a) forming a first film in an amorphous state on the substrate by supplying a first process gas to the substrate; (b) forming a second film in an amorphous state, which has a crystallization temperature lower than a crystallization temperature of the first film, on the first film by supplying a second process gas to the substrate; (c) crystallizing the first film and the second film formed on the substrate by heating the first film and the second film; and (d) removing at least the second film by exposing a surface of the substrate to an etching agent after crystallizing the first film and the second film.
    Type: Application
    Filed: February 18, 2022
    Publication date: September 22, 2022
    Applicant: Kokusai Electric Corporation
    Inventors: Hideki HORITA, Masahiro TAKAHASHI
  • Publication number: 20220136497
    Abstract: There is provided a technique that includes: a controller configured to execute a process recipe including a plurality of steps to perform a predetermined process on a substrate. The controller acquires device data, which includes at least one of a current value, a rotational speed, and a back pressure of a pump, in a specific step among the plurality of steps and compares an acquired value of the device data with a previously acquired value of the device data. The controller generates a notification if at least one of the following conditions is met: the acquired value for the current value is larger than the previously acquired value for the current value, the acquired value for the back pressure is larger than the previously acquired value for the back pressure, and the acquired value for the rotational speed is smaller than the previously acquired value for the rotational speed.
    Type: Application
    Filed: January 14, 2022
    Publication date: May 5, 2022
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Masanori OKUNO, Hideki HORITA, Kazuyoshi YAMAMOTO, Kazuhide ASAI, Toshihiko YONEJIMA
  • Patent number: 11236743
    Abstract: There is provided a technique that includes: a main controller configured to execute a process recipe including a plurality of steps to perform a predetermined process on a substrate so as to acquire device data when executing the process recipe; and a storage part configured to store the acquired device data, wherein the main controller is configured to: acquire the device data in a predetermined specific step among the steps constituting the process recipe; calculate a value of the acquired device data in the specific step; compare the calculated value with a value of the device data in the specific step calculated at a time of previous execution of the process recipe; and generate an alarm when the calculated value shows a predefined tendency.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: February 1, 2022
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Masanori Okuno, Hideki Horita, Kazuyoshi Yamamoto, Kazuhide Asai, Toshihiko Yonejima
  • Patent number: 11066744
    Abstract: There is provided a technique that includes: forming an oxynitride film on at least one substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing: (a) supplying a precursor from a precursor supply part to the at least one substrate; (b) supplying an oxidizing agent from an oxidizing agent supply part to the at least one substrate; and (c) supplying a nitriding agent from a nitriding agent supply part to the at least one substrate, wherein in (b), an inert gas is supplied from an inert gas supply part, which is different from the oxidizing agent supply part, to the at least one substrate, and at least one of nitrogen concentration and refractive index of the oxynitride film formed on the at least one substrate is adjusted by controlling a flow rate of the inert gas.
    Type: Grant
    Filed: July 22, 2019
    Date of Patent: July 20, 2021
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Hideki Horita, Tatsuya Yotsutani, Takashi Ozaki
  • Publication number: 20210202242
    Abstract: There is provided a technique that includes: forming a film on a substrate in a process chamber by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing: (a) supplying a precursor from a first supplier to the substrate and exhausting the precursor from an exhaust port installed opposite to the first supplier with the substrate interposed between the exhaust port and the first supplier; and (b) supplying a reactant from a second supplier to the substrate and exhausting the reactant from the exhaust port, wherein in (a), inert gas is supplied into the process chamber from a third supplier installed at a region, which is a region on a side of the exhaust port among a plurality of regions partitioned in the process chamber by a bisector perpendicular to straight line connecting the first supplier and the exhaust port in a plane view.
    Type: Application
    Filed: March 12, 2021
    Publication date: July 1, 2021
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Hideki HORITA, Haojie KANG, Masanao OSANAI
  • Patent number: 11041240
    Abstract: There is provided a technique that includes: a process chamber in which a process of forming a film containing a main element on a substrate is performed; a first nozzle configured to supply a precursor containing the main element to the substrate in the process chart; a second nozzle separated from the first nozzle and configured to supply the precursor to the substrate in the process chamber; a third nozzle configured to supply a reactant to the substrate in the process chamber; and a plurality of first exhaust ports configured to exhaust an internal atmosphere of the process chamber, wherein each of the plurality of first exhaust ports is disposed at a position which does not face a first gas ejection hole of the first nozzle and a second gas ejection hole of the second nozzle, in a plan view.
    Type: Grant
    Filed: March 22, 2018
    Date of Patent: June 22, 2021
    Assignee: HITACHI KOKUSAI ELECTRIC, INC.
    Inventors: Kosuke Takagi, Risa Yamakoshi, Hideki Horita, Atsushi Hirano
  • Publication number: 20210125828
    Abstract: There is provided a technique that includes: (a) forming a silicon seed layer on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing: (a1) supplying a first gas containing halogen and silicon to the substrate; and (a2) supplying a second gas containing hydrogen to the substrate; and (b) forming a film containing silicon on the silicon seed layer by supplying a third gas containing silicon to the substrate, wherein a pressure of a space in which the substrate is located in (a2) is set higher than a pressure of the space in which the substrate is located in (a1).
    Type: Application
    Filed: September 23, 2020
    Publication date: April 29, 2021
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Hideki HORITA, Ryota HORIIKE
  • Patent number: 10714336
    Abstract: According to one of the embodiments of the present disclosure, there is provided a technique that includes: (a) forming a seed layer in an amorphous state on a substrate by supplying a source gas to the substrate; (b) polycrystallizing the seed layer by processing the seed layer by heat; and (c) performing a cycle a predetermined number of times to form an oxide film on a polycrystallized seed layer and to oxidize the polycrystallized seed layer, the cycle including: (c-1) supplying the source gas to the substrate; and (c-2) supplying an oxygen-containing gas and a hydrogen-containing gas to the substrate, wherein (c-1) and (c-2) are non-simultaneously performed.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: July 14, 2020
    Assignee: Kokusai Electric Corporation
    Inventors: Hideki Horita, Masato Terasaki
  • Publication number: 20200024731
    Abstract: There is provided a technique that includes: forming an oxynitride film on at least one substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing: (a) supplying a precursor from a precursor supply part to the at least one substrate; (b) supplying an oxidizing agent from an oxidizing agent supply part to the at least one substrate; and (c) supplying a nitriding agent from a nitriding agent supply part to the at least one substrate, wherein in (b), an inert gas is supplied from an inert gas supply part, which is different from the oxidizing agent supply part, to the at least one substrate, and at least one of nitrogen concentration and refractive index of the oxynitride film formed on the at least one substrate is adjusted by controlling a flow rate of the inert gas.
    Type: Application
    Filed: July 22, 2019
    Publication date: January 23, 2020
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Hideki HORITA, Tatsuya YOTSUTANI, Takashi OZAKI
  • Patent number: 10513774
    Abstract: A cleaning method includes (a) providing a process chamber after forming an oxide film on a substrate in the process chamber formed by a reaction tube and a manifold supporting the reaction tube by performing a cycle a predetermined number of times, the cycle including supplying a source gas to the substrate through a first nozzle in the manifold extending upward to an inside of the reaction tube, and supplying an oxidizing gas to the substrate through a second nozzle in the manifold extending upward to the inside of the reaction tube; and (b) cleaning an inside of the process chamber. The step (b) includes a first cleaning process of supplying a hydrogen fluoride gas into the reaction tube through the second nozzle; and a second cleaning process of supplying a hydrogen fluoride gas onto an inner wall surface of the manifold through a third nozzle disposed in the manifold.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: December 24, 2019
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Masato Terasaki, Naonori Akae, Hideki Horita
  • Patent number: 10513775
    Abstract: A method of manufacturing a semiconductor device, includes: forming an oxynitride film on a substrate by performing a cycle a predetermined number of times, the cycle including non-simultaneously performing supplying a precursor gas to the substrate through a first nozzle, supplying a nitriding gas to the substrate through a second nozzle, and supplying an oxidizing gas to the substrate through a third nozzle, wherein in the act of supplying the nitriding gas, an inert gas is supplied from at least one of the first nozzle and the third nozzle at a first flow rate, and in the act of supplying the oxidizing gas, an inert gas is supplied from the second nozzle at a second flow rate larger than the first flow rate.
    Type: Grant
    Filed: July 6, 2017
    Date of Patent: December 24, 2019
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Risa Yamakoshi, Masato Terasaki, Takashi Ozaki, Naonori Akae, Hideki Horita
  • Publication number: 20190214250
    Abstract: According to one of the embodiments of the present disclosure, there is provided a technique that includes: (a) forming a seed layer in an amorphous state on a substrate by supplying a source gas to the substrate; (b) polycrystallizing the seed layer by processing the seed layer by heat; and (c) performing a cycle a predetermined number of times to form an oxide film on a polycrystallized seed layer and to oxidize the polycrystallized seed layer, the cycle including: (c-1) supplying the source gas to the substrate; and (c-2) supplying an oxygen-containing gas and a hydrogen-containing gas to the substrate, wherein (c-1) and (c-2) are non-simultaneously performed.
    Type: Application
    Filed: March 19, 2019
    Publication date: July 11, 2019
    Inventors: Hideki HORITA, Masato TERASAKI
  • Publication number: 20190195219
    Abstract: There is provided a technique that includes: a main controller configured to execute a process recipe including a plurality of steps to perform a predetermined process on a substrate so as to acquire device data when executing the process recipe; and a storage part configured to store the acquired device data, wherein the main controller is configured to: acquire the device data in a predetermined specific step among the steps constituting the process recipe; calculate a value of the acquired device data in the specific step; compare the calculated value with a value of the device data in the specific step calculated at a time of previous execution of the process recipe; and generate an alarm when the calculated value shows a predefined tendency.
    Type: Application
    Filed: December 20, 2018
    Publication date: June 27, 2019
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Masanori OKUNO, Hideki HORITA, Kazuyoshi YAMAMOTO, Kazuhide ASAI, Toshihiko YONEJIMA
  • Publication number: 20180274098
    Abstract: There is provided a technique that includes: a process chamber in which a process of forming a film containing a main element on a substrate is performed; a first nozzle configured to supply a precursor containing the main element to the substrate in the process chart; a second nozzle separated from the first nozzle and configured to supply the precursor to the substrate in the process chamber; a third nozzle configured to supply a reactant to the substrate in the process chamber; and a plurality of first exhaust ports configured to exhaust an internal atmosphere of the process chamber, wherein each of the plurality of first exhaust ports is disposed at a position which does not face a first gas ejection hole of the first nozzle and a second gas ejection hole of the second nozzle, in a plan view.
    Type: Application
    Filed: March 22, 2018
    Publication date: September 27, 2018
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Kosuke TAKAGI, Risa YAMAKOSHI, Hideki HORITA, Atsushi HIRANO
  • Publication number: 20180171467
    Abstract: A technique capable of controlling a film thickness distribution formed on a surface of a substrate includes: forming a film on a substrate by performing a cycle a predetermined number of times, the cycle including: (a) supplying a source to the substrate accommodated in a process chamber; (b) exhausting the source from the process chamber; (c) supplying a reactant to the substrate accommodated in the process chamber; and (d) exhausting the reactant from the process chamber, wherein (a) through (d) are performed non-simultaneously, and the cycle further includes at least one of: (e) starting a next step with the source remaining in a center portion of a substrate surface after a first predetermined time elapses from a start of (b); and (f) starting a next step with the reactant remaining in the center portion of the substrate's surface after a second predetermined time elapses from a start of (d).
    Type: Application
    Filed: December 20, 2017
    Publication date: June 21, 2018
    Inventors: Hiroki HATTA, Hideki HORITA
  • Patent number: 9934960
    Abstract: A technique capable of suppressing the generation of foreign matter in a process container involves a method of manufacturing a semiconductor device including: (a) supplying a source gas to a substrate in a process container; (b) supplying an inert gas to an inner wall of an opening of the process container at a first flow rate while performing (a); (c) supplying a reactive gas to the substrate; and (d) supplying the inert gas to the inner wall at a second flow rate lower than the first flow rate while performing (c).
    Type: Grant
    Filed: March 3, 2016
    Date of Patent: April 3, 2018
    Assignee: Hitachi Kokusai Electric, Inc.
    Inventors: Hideki Horita, Risa Yamakoshi, Masato Terasaki