Patents by Inventor Hiroshi Fukasaku

Hiroshi Fukasaku has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150207375
    Abstract: Annular portions of a first interphase insulting sheet have void portions. After a U-phase coil is inserted in wave winding, bridge portions are mounted to slots for an adjacent V-phase coil. The void portions are formed at positions corresponding to the bridge portions that are disposed between any two of coil ends. The annular portions are stretched to form a generally pentagon shape, which facilitates mounting of the V-phase coil. The void portions formed at positions that do not need insulation will not impair the insulating function of the first interphase insulating sheet. The void portions formed in alignment with extension of the bridge portions will not cause a drop in the strength of the annular portions.
    Type: Application
    Filed: January 20, 2015
    Publication date: July 23, 2015
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya HORIBA, Hiroshi FUKASAKU, Minoru MERA, Taizo HIRANO, Shinichi OKUYAMA
  • Patent number: 9068563
    Abstract: A motor-driven compressor has a housing and a partition. A compressing portion and an electric motor as the drive source of the compressing portion are accommodated in a first area. A drive circuit for the motor is arranged in a second area so as to have dissipation of the drive circuit. The compressor further includes a conductive member electrically connected to the circuit and fixed to the partition, and an electrical connection portion electrically connecting the conductive member to the motor. The connection portion is partly received in a passing area formed between the housing and the motor. The housing has a suction port and a discharge port. The discharge port is located at a position farther from the partition than the suction port and the passing area. An insertion member in the passing area restricts flow of refrigerant in the housing toward the discharge port via the passing area.
    Type: Grant
    Filed: March 20, 2012
    Date of Patent: June 30, 2015
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventor: Hiroshi Fukasaku
  • Publication number: 20150093254
    Abstract: A motor-driven compressor includes a compression portion, an electric motor, a motor drive circuit having switching element, a temperature detector, and a switcher, which switches the drive mode of the motor drive circuit. When acquiring information indicating that the temperature detected by the temperature detector has increased and reached a first preset temperature, the switcher switches the drive mode of the motor drive circuit from a first drive mode to a second drive mode. Also, when acquiring information indicating that the temperature detected by the temperature detector has increased and reached a second preset temperature, which is higher than the first preset temperature, the switcher switches the drive mode of the motor drive circuit from the first drive mode or the second drive mode to a third drive mode.
    Type: Application
    Filed: September 26, 2014
    Publication date: April 2, 2015
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroshi FUKASAKU, Yoshiki NAGATA
  • Publication number: 20150028712
    Abstract: An overlapping portion of an insulating portion formed in an annular shape is held between a workbench having a linear projection and an ultrasonic horn having a circular projection with at least part of the linear projection and of the circular projection opposed to each other and ultrasonically welded. In the ultrasonic welding, even though the ultrasonic horn under ultrasonic vibration rotates on the overlapping portion of the insulating portion, the area in the overlapping portion held between the linear projection and the circular projection with at least part of the linear projection and of the circular projection opposed to each other is not reduced after ultrasonic vibration is applied to the ultrasonic horn.
    Type: Application
    Filed: July 22, 2014
    Publication date: January 29, 2015
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya HORIBA, Shinichi OKUYAMA, Taizo HIRANO, Minoru MERA, Hiroshi FUKASAKU
  • Patent number: 8841806
    Abstract: An electric motor includes a rotary shaft, a rotor fixed on the rotary shaft, and a stator having plural slots in which coils of different phases are wound. Each of the coils has at least one pair of end wires. At least in the coil located closest to the rotor, one of the end wires located farther from the rotor than the other of the end wires is used as a lead wire that is to be electrically connected to a driver circuit for energizing the coils.
    Type: Grant
    Filed: March 27, 2012
    Date of Patent: September 23, 2014
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroshi Fukasaku, Shinichi Okuyama, Tatsuya Horiba
  • Patent number: 8840381
    Abstract: An electric compressor including a compression mechanism, an electric motor, an inverter, a compressor housing, a sealed terminal, a cluster block, and a metal brace. The sealed terminal is arranged in the compressor housing and electrically connects the inverter and the electric motor. Further, the sealed terminal includes a terminal pin, which is formed from a conductive material, a terminal holder, and an insulative body. The cluster block includes an insertion hole into which the terminal pin is inserted. The metal brace electrically connects the terminal pin to the lead wire. The cluster block includes a protrusion projecting around the insertion hole and surrounding part of the insulative body. The insertion hole has an inside diameter larger than an outside diameter of the terminal pin.
    Type: Grant
    Filed: March 5, 2012
    Date of Patent: September 23, 2014
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroshi Fukasaku, Hiroyuki Gennami
  • Patent number: 8779297
    Abstract: A heat release device is for use with a multilayer board that has an inner layer serving as a power layer. The heat release device includes a heat release member thermally and electrically connected to the power layer, and a heat release board having a heat release layer and a shield layer electrically insulated from each other. The heat release layer is thermally and electrically connected to the heat release member. The shield layer serves to shield against electromagnetic noise radiated from the heat release layer. The shield layer is electrically insulated from the heat release member connected to the heat release layer. The heat release device also includes an electrically conductive member electrically connected to the shield layer and grounded, and an insulator through which the heat release layer is thermally connected to the electrically conductive member.
    Type: Grant
    Filed: May 29, 2012
    Date of Patent: July 15, 2014
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shinya Sato, Hiroshi Fukasaku
  • Publication number: 20140134014
    Abstract: A motor-driven compressor includes a compression unit, an electric motor, a motor drive circuit, a housing, and a first end plate. The electric motor includes a rotation shaft, a rotor provided with a rotor core, and a stator. The stator includes a state core and a coil. The coil includes first and second coil ends. The rotor core includes a refrigerant passage having a first opening that opens in the compression unit side. The first opening includes a first radially outer region. First and second regions in the housing are in communication through the refrigerant passage. The first end plate includes a first communication port arranged on a first region side end of the rotor core. The first region and the refrigerant passage are in communication through the first opening and first communication port. The first radially outer region is covered by the first end plate.
    Type: Application
    Filed: November 6, 2013
    Publication date: May 15, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Minoru MERA, Hiroshi FUKASAKU, Shuji TAKIMOTO, Yumin HISHINUMA
  • Publication number: 20140127055
    Abstract: An interphase insulating sheet for a rotating electric machine includes a pair of insulating portions and a plurality of bridge pieces. The insulating portions perform interphase insulation between coil ends of coils protruding from both ends of a stator core. Each insulating portion has bridge bases. The bridge pieces are each inserted in one of slots. Each bridge piece extends from a bridge base of one of the insulating portions to a bridge base of the other insulating portion. Each insulating portion has an annular shape having stacked parts that include a bridge base and overlap with each other by a predetermined margin. In the circumferential direction of each insulating portion, the dimension of the stacked parts is set to be less than or equal to the dimension of the bridge pieces.
    Type: Application
    Filed: October 28, 2013
    Publication date: May 8, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tatsuya HORIBA, Shinichi OKUYAMA, Taizo HIRANO, Hiroshi FUKASAKU
  • Publication number: 20140090412
    Abstract: A motor-driven compressor includes a housing assembly, a compression mechanism, an electric motor, a discharge port, an outlet, a discharge passage, discharge valve and a valve device. The compression mechanism is accommodated in the housing assembly. The electric motor drives the compression mechanism. The discharge chamber is formed in the housing assembly. The discharge port is formed in the housing assembly for communication between the discharge chamber and the compression mechanism. The outlet is formed in the housing assembly for communication with an external circuit. The discharge passage is formed in the housing assembly for communication between the discharge chamber and the outlet. The discharge valve is disposed in the discharge chamber for opening and closing the discharge port. The valve device is configured to adjust an opening of the discharge passage.
    Type: Application
    Filed: September 24, 2013
    Publication date: April 3, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroshi FUKASAKU, Kazuki NAJIMA, Satoru EGAWA
  • Publication number: 20140076434
    Abstract: A first accommodation chamber accommodating therein an inverter unit with a built-in inverter circuit and a second accommodation chamber accommodating therein a filter unit with a built-in filter circuit are formed individually in different positions of a housing of a motor-driven compressor for a vehicle. The input terminals and the output terminals of the inverter unit and of the filter unit are all arranged so as to extend in the same direction.
    Type: Application
    Filed: September 12, 2013
    Publication date: March 20, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroshi FUKASAKU, Kazuki NAJIMA
  • Publication number: 20140063673
    Abstract: A protective device protects an LC filter in a vehicle. The vehicle includes a first vehicle-mounted electric device and a second vehicle-mounted electric device. The first vehicle-mounted electric device includes a first power converter. The second vehicle-mounted electric device includes a second power converter and shares a power supply with the first vehicle-mounted electric device. The LC filter is arranged between the first power converter and the power supply. The LC filter is configured such that the resonance frequency band of the LC filter can be changed. The resonance frequency band of the LC filter is changed based on a ripple amount in a current flowing in the LC filter.
    Type: Application
    Filed: August 26, 2013
    Publication date: March 6, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumihiro KAGAWA, Hiroshi FUKASAKU, Kazuki NAJIMA, Yoshiki NAGATA
  • Patent number: 8659200
    Abstract: The permanent magnet embedded rotating electrical machine includes a rotor and a plurality of flat permanent magnets. The rotor has on an outer periphery thereof a plurality of pairs of concave portions and a plurality of convex portions. Each of the convex portions is located between the pair of concave portions. The concave portions are formed at radially outward of respective adjacent magnetic pole ends of the permanent magnet. A bridge is provided in the rotor at an angular position about an axis of the rotor between opposed magnetic pole ends of two adjacent permanent magnets. Each concave portion at radially outward of the magnetic pole end of the permanent magnet is located close to the center of the same permanent magnet in relation to the bridge next to the permanent magnet in the circumferential direction of the rotor.
    Type: Grant
    Filed: September 14, 2010
    Date of Patent: February 25, 2014
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Taku Adaniya, Minoru Mera, Hiroshi Fukasaku
  • Publication number: 20140044573
    Abstract: A motor-driven compressor includes an electric motor including a stator and a rotor, wherein the stator includes a stator core and a coil end projecting from the stator core, a rotation shaft, a compression unit, a motor driving circuit, a housing accommodating the compression unit, the electric motor, and the motor driving circuit sequentially arranged in an axial direction of the rotation shaft, a conductor configured to electrically connect the motor driving circuit to the electric motor, a lead extending from the coil end, a connection terminal electrically connecting the conductor to the lead, and a cluster block accommodating the connection terminal. The cluster block is arranged in the housing. The cluster block is coupled to the stator with at least part of the cluster block located inward from the coil end in a radial direction of the rotation shaft.
    Type: Application
    Filed: August 6, 2013
    Publication date: February 13, 2014
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroshi FUKASAKU, Takuro YAMASHITA
  • Patent number: 8622721
    Abstract: A motor-driven compressor includes a housing, a rotary shaft, a compression mechanism and an electric motor. The housing includes a suction port and a discharge port. The compression mechanism is disposed in the housing and compresses refrigerant flowed through the suction port into the compression mechanism and discharges the refrigerant through the discharge port. The electric motor is disposed in the housing and drives the rotary shaft to rotate to drive the compression mechanism. The electric motor includes a rotor fixedly mounted on the rotary shaft and a stator fixed to the housing. The rotor includes a permanent magnet and a compressor interior environment improvement agent containing at least one of an absorbent for absorbing moisture and a neutralizer for neutralizing acid.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: January 7, 2014
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroshi Fukasaku, Atsushi Saito, Masato Takamatsu
  • Publication number: 20140003974
    Abstract: A motor-driven compressor includes a compression unit having a compression chamber, a rotation shaft, an electric motor having a coil, a motor driving circuit, a housing, and a shaft support. The coil includes a first coil end, which is relatively close to the motor driving circuit, and a second coil end, which is relatively close to the compression unit. The housing includes a first area and a second area. A refrigerant passage communicates the first area with the second area. The shaft support includes a guide wall that guides the refrigerant to flow along the radial outer surface of the second coil end. The refrigerant guided by the guide wall is drawn into the compression chamber from the second area through a first suction passage. The first suction passage and the refrigerant passage are arranged at opposite sides of the rotation shaft.
    Type: Application
    Filed: June 25, 2013
    Publication date: January 2, 2014
    Inventors: Hiroshi FUKASAKU, Minoru Mera, Ken Suitou, Yumin Hishinuma, Takahiro Moroi
  • Patent number: 8618753
    Abstract: An inverter device includes a filter circuit, an inverter circuit, an electric current detecting circuit, a voltage detecting circuit, a control circuit for outputting a drive signal so as to switch switching devices, and an internal power supply. The control circuit includes a shutdown circuit for stopping outputting the drive signal to the switching devices when an electric current flowing through a motor is an overcurrent or a voltage across the inverter circuit is an overvoltage or the voltage outputted from the internal power supply is not stabilized. When electric power by residual charge in the capacitor is used after the inverter device is disconnected from a high-voltage battery, the control circuit generates the drive signal based on a reference waveform and three commands for keeping switching devices corresponding to one phase in either ON or OFF state and for switching ON and OFF the other remaining switching devices.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: December 31, 2013
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Kazuki Najima, Fumihiro Kagawa, Hiroshi Fukasaku
  • Patent number: 8618419
    Abstract: An electric compressor includes a compression mechanism, an electric motor that drives the compression mechanism, a compressor housing that accommodates the electric motor and the compression mechanism, an inverter housing coupled to the compressor housing and including an inverter accommodation chamber that accommodates the inverter, and a sealed terminal arranged in the compressor housing. The sealed terminal electrically connects the inverter and the electric motor. The sealed terminal includes a terminal pin, which is formed from a conductive material, a terminal holder, which holds the terminal pin, and an insulative body, which insulates the terminal pin from the terminal holder. The insulative body includes a first insulative body, which is arranged in the inverter accommodation chamber and formed from a ceramic, and a second insulation body, which is arranged in the compressor housing and formed from glass.
    Type: Grant
    Filed: March 5, 2012
    Date of Patent: December 31, 2013
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Hiroshi Fukasaku, Hiroyuki Gennami
  • Publication number: 20130323097
    Abstract: A motor-driven compressor includes a housing made of a metal material, a compression portion, an electric motor, and a cover. The compression portion and the electric motor are accommodated in the housing, and the cover is attached to the housing. The cover is formed by a plastic portion and a shield made of a metal material that intercepts electromagnetic noise. A motor drive circuit for driving the electric motor is accommodated in an accommodation space defined by the housing and the cover. An elastic sealing member is located between the housing and the cover. The shield includes an extended portion that extends toward the housing and is arranged inside the sealing member. The extended portion is in contact with the housing.
    Type: Application
    Filed: May 21, 2013
    Publication date: December 5, 2013
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventor: Hiroshi FUKASAKU
  • Publication number: 20130320792
    Abstract: A motor-driven compressor is provided that includes a housing made of a metal material, a compression portion, an electric motor, a cover made of a metal material, a motor drive circuit accommodated in an accommodation space defined by the housing and the cover, an elastic sealing member located between the housing and the cover, and an extended portion provided in at least one of the housing and the cover. The compression portion and the electric motor are accommodated in the housing. The cover is attached to the housing. The motor driver circuit drives the electric motor. The extended portion extends in a direction toward an opposing one of the housing and the cover and is arranged inside the sealing member. The extended portion includes an outer peripheral surface. The sealing member is arranged to be in close contact with the outer peripheral surface of the extended portion.
    Type: Application
    Filed: May 21, 2013
    Publication date: December 5, 2013
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventor: Hiroshi FUKASAKU