Patents by Inventor Hiroyuki Kurihara

Hiroyuki Kurihara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160145651
    Abstract: A method of producing a sugar liquid from biomass includes decomposing a fermentation inhibitor contained in a sugar aqueous solution obtained from biomass with a microorganism incapable of utilizing glucose and/or xylose or a crude enzyme derived from the microorganism, wherein the fermentation inhibitor includes one or more compounds selected from the group consisting of courmaric acid, coumaramide, ferulic acid, ferulamide, vanillin, vanillic acid, acetovanillone, furfural, and 3-hydroxymethylfurfural.
    Type: Application
    Filed: July 8, 2014
    Publication date: May 26, 2016
    Inventors: Hiroyuki Kurihara, Hiroko Ishizuka, Katsushige Yamada
  • Publication number: 20160010046
    Abstract: An apparatus for producing a sugar liquid includes a stirring tank for primary hydrolysis; a solid-liquid separation device; a secondary hydrolysis tank or press filtration device for secondary hydrolysis; a solid-liquid separation device(s) for the primary hydrolysate and secondary hydrolysate; and an ultrafiltration membrane device that separates the carbohydrase and the sugar liquid from the primary sugar liquid and/or the secondary sugar liquid.
    Type: Application
    Filed: August 31, 2015
    Publication date: January 14, 2016
    Inventors: Hiroyuki Kurihara, Atsushi Minamino, Yuki Yamamoto, Katsushige Yamada
  • Publication number: 20160010130
    Abstract: A method of producing a sugar solution includes (1) to (3): (1) preparing a slurry of a cellulose-containing biomass pretreated material and an inactivated cellulose, (2) hydrolyzing the slurry in (1) by adding a filamentous fungus-derived cellulase to the slurry, and (3) separating a hydrolysate in (2) into a solution component and a hydrolysis residue through solid-liquid separation, and filtering the solution component through an ultrafiltration membrane, thereby recovering the filamentous fungus-derived cellulase as a non-filtrate and the sugar solution as a filtrate.
    Type: Application
    Filed: February 19, 2014
    Publication date: January 14, 2016
    Inventors: Chiaki Yamada, Hiroyuki Kurihara, Katsushige Yamada
  • Publication number: 20150376669
    Abstract: A method of producing sugar solution by repeating a sugar solution production process includes steps (1) to (3), wherein a wash solution obtained in step (4) of washing a separation membrane after step (3) is used for step (1) of subsequent sugar solution production processes: step (1): preparing slurry of pretreated cellulose-containing biomass; step (2): hydrolyzing the slurry of pretreated cellulose-containing biomass in step (1) using cellulase from filamentous fungi; and step (3): subjecting the hydrolyzate of step (2) to solid-liquid separation into a solution component and a hydrolysis residue, filtering the solution component through an ultrafiltration membrane and recovering the cellulase from filamentous fungi as a non-permeate, and recovering the sugar solution as a permeate.
    Type: Application
    Filed: March 3, 2014
    Publication date: December 31, 2015
    Inventors: Chiaki Yamada, Hiroyuki Kurihara, Katsushige Yamada
  • Patent number: 9212377
    Abstract: A method produces a sugar liquid by adding a filamentous fungus-derived cellulase to a pretreated product of cellulose to obtain a hydrolysate; adding waste molasses to said hydrolysate to obtain a mixed sugar liquid; and subjecting said mixed sugar liquid to solid-liquid separation and filtering the obtained solution component through an ultrafiltration membrane, to recover the filamentous fungus-derived cellulase as a non-permeate and to obtain a sugar liquid as a permeate.
    Type: Grant
    Filed: March 2, 2012
    Date of Patent: December 15, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Yuki Yamamoto, Katsushige Yamada
  • Publication number: 20150353881
    Abstract: A device that produces a sugar solution from cellulose-containing biomass includes: a horizontal reaction tank that includes a stirring shaft provided along a horizontal direction in the horizontal reaction tank and a stirring blade provided to the stirring shaft, the horizontal reaction tank being configured to obtain a saccharified slurry by reacting the cellulose-containing biomass with a saccharification enzyme by stirring the cellulose-containing biomass and the saccharification enzyme; a vertical reaction tank configured to obtain a saccharified liquid by saccharifying the saccharified slurry; a saccharified slurry feed line that connects the horizontal reaction tank and the vertical reaction tank; and a warming part provided around the horizontal reaction tank or on a wall surface of the horizontal reaction tank and heats the horizontal reaction tank.
    Type: Application
    Filed: January 6, 2014
    Publication date: December 10, 2015
    Inventors: Atsushi Minamino, Jumpei Kishimoto, Hiroyuki Kurihara, Katsushige Yamada
  • Patent number: 9193963
    Abstract: Endoglucanase characterized by a decreased degree of activity inhibition by a lignin-derived aromatic compound, and prepared by substituting tryptophan at position 273 in the amino acid sequence of wild-type thermophilic bacterium-derived endoglucanase with an amino acid other than aromatic amino acids.
    Type: Grant
    Filed: March 4, 2014
    Date of Patent: November 24, 2015
    Assignees: Toray Industries, Inc., National Institute of Advanced Industrial Science and Technology
    Inventors: Hiroyuki Kurihara, Takeshi Tsukada, Katsushige Yamada, Yumiko Mishima, Yuka Maeno, Kazuhiko Ishikawa
  • Patent number: 9163294
    Abstract: A method of producing a sugar liquid with a cellulose-containing biomass as a raw material includes (1) hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution, and (2) filtering the aqueous sugar solution obtain in (1) through an ultrafiltration membrane having a molecular weight cutoff of 600 to 2,000 to remove a fermentation inhibitor(s) into the permeate side and collect a sugar liquid from the feed side.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: October 20, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Atsushi Minamino, Hiroyuki Kurihara, Katsushige Yamada
  • Patent number: 9157107
    Abstract: A method of producing a compound originating from a polysaccharide-based biomass includes at least one of a saccharification step that produces a sugar solution containing a monosaccharide and/or an oligosaccharide from a product obtainable by hydrolyzing the polysaccharide-based biomass; a fermentation step that ferments the sugar solution containing the monosaccharide and/or oligosaccharide originating from the polysaccharide-based biomass; and a treatment that removes a fermentation inhibitor with the use of a separation membrane having a glucose removal rate and an isopropyl alcohol removal rate which simultaneously satisfy the following relationships (I) and (II) when a 500 ppm aqueous glucose solution at pH 6.5 at 25° C. and a 500 ppm aqueous isopropyl alcohol solution at pH 6.5 at 25° C. are respectively permeated through the membrane at an operation pressure of 0.
    Type: Grant
    Filed: June 12, 2013
    Date of Patent: October 13, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Masayuki Hanakawa, Shinichi Minegishi, Hiroyuki Kurihara
  • Patent number: 9150895
    Abstract: A method of hydrolysis of cellulose uses a filamentous fungus-derived cellulase as a carbohydrase and includes adding the carbohydrase to cellulose to perform primary hydrolysis and then subjecting the primary hydrolysate to solid-liquid separation into a primary sugar liquid and solids; adding water to the solids and performing secondary hydrolysis, followed by subjecting the secondary hydrolysate to solid-liquid separation into a secondary sugar liquid and a residue; and filtering the primary sugar liquid and/or secondary sugar liquid through an ultrafiltration membrane, and recovering the carbohydrase from the feed side and recovering a sugar solution from the permeate side.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: October 6, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Atsushi Minamino, Yuki Yamamoto, Katsushige Yamada
  • Publication number: 20150218087
    Abstract: A method of manufacturing coumaramide includes treating cellulose-based biomass with an ammonia-containing treatment agent to obtain ammonia-treated biomass, immersing the ammonia-treated biomass into a solvent containing at least water and eluting coumaramide in the ammonia-treated biomass into the solvent to obtain a coumaramide solution, and precipitating coumaramide in the coumaramide solution as a crystal to obtain a coumaramide crystal.
    Type: Application
    Filed: August 8, 2013
    Publication date: August 6, 2015
    Inventors: Jumpei Kishimoto, Atsushi Minamino, Hiroyuki Kurihara, Katsushige Yamada
  • Publication number: 20150203927
    Abstract: A method of producing a sugar liquid includes filtering a cellulose-derived sugar liquid through one or more separation membranes selected from the group consisting of an ultrafiltration membrane, a nanofiltration membrane and a reverse osmosis membrane and washing the separation membrane(s) after filtration with washing water containing an alkaline substance and an aromatic compound at 10° C. or more and less than 50° C.
    Type: Application
    Filed: August 8, 2013
    Publication date: July 23, 2015
    Inventors: Jumpei Kishimoto, Hiroyuki Kurihara, Atsushi Minamino, Katsushige Yamada
  • Patent number: 9080164
    Abstract: A ?-glucosidase exhibits high activity in the presence of biomass and has high thermal stability compared to conventional enzymes. The ?-glucosidase includes substitutions and/or deletions of amino acids, at least three amino acids selected from the group consisting of Glu39, Asp169, Arg170, Arg220, Tyr227, and Glu330, of the parent ?-glucosidase with other amino acids and exhibits a decomposition activity.
    Type: Grant
    Filed: January 14, 2014
    Date of Patent: July 14, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Katsushige Yamada, Kazuhiko Ishikawa, Yumiko Mishima, Yasunobu Wada, Yuji Kado
  • Publication number: 20150191801
    Abstract: A method of producing a sugar liquid includes filtering a cellulose-derived sugar liquid through one or more separation membranes selected from the group consisting of an ultrafiltration membrane, a nanofiltration membrane and a reverse osmosis membrane, and washing the separation membrane(s) after filtration with washing water containing an acidic substance and an aromatic compound.
    Type: Application
    Filed: August 8, 2013
    Publication date: July 9, 2015
    Applicant: Toray Industries, Inc.
    Inventors: Jumpei Kishimoto, Hiroyuki Kurihara, Atsushi Minamino, Katsushige Yamada
  • Publication number: 20150167037
    Abstract: A method of producing a sugar liquid from a cellulose-containing biomass includes (1) hydrolyzing a cellulose-containing biomass using a filamentous fungus-derived cellulose and carrying out solid-liquid separation into a sugar liquid and a hydrolysis residue; (2) washing the hydrolysis residue in (1) using an aqueous alkaline solution and an aqueous inorganic salt solution independently and recovering, as a washing liquid, the filamentous fungus-derived cellulase adsorbed to the hydrolysis residue; and (3) filtering the washing liquid in (2) through an ultrafiltration membrane to recover a sugar liquid as a permeate and the filamentous fungus-derived cellulase as a non-permeate.
    Type: Application
    Filed: July 1, 2013
    Publication date: June 18, 2015
    Inventors: Chiaki Yamada, Hiroyuki Kurihara, Katsushige Yamada
  • Publication number: 20150147787
    Abstract: A method produces a sugar liquid from a cellulosic biomass material, which sugar liquid has improved fermentability. The method produces a sugar liquid by: adding an alkali(s) to a concentrated cellulosic biomass sugar liquid to adjust the pH to not less than 7 to precipitate an insoluble substance(s) containing at least magnesium; and performing filtration through a microfiltration membrane to remove the insoluble substance(s), to obtain a sugar liquid as a permeate.
    Type: Application
    Filed: June 4, 2013
    Publication date: May 28, 2015
    Inventors: Hiroyuki Kurihara, Katsushige Yamada
  • Publication number: 20150140606
    Abstract: A method of producing a sugar liquid from cellulose-containing biomass includes (1) to (4): (1) subjecting a cellulose-containing biomass to a dilute sulfuric acid treatment and thereafter separating the treated cellulose-containing biomass into a dilute sulfuric acid-treated liquid and a cellulose-containing solid content; (2) adding a cellulase to the cellulose-containing solid content to hydrolyze the cellulose and thereafter obtaining a sugar liquid; (3) filtering the dilute sulfuric acid-treated liquid through a nanofiltration membrane at pH 2.5 or lower to thereby separate a sugar concentrated liquid as a retentate and at the same time recover a sulfuric acid aqueous solution as a permeate; and (4) reusing the whole amount or a part of the sulfuric acid aqueous solution obtained in (3) in the dilute sulfuric acid treatment in (1).
    Type: Application
    Filed: June 11, 2013
    Publication date: May 21, 2015
    Inventors: Atsushi Minamino, Hiroyuki Kurihara, Katsushige Yamada
  • Patent number: 9034627
    Abstract: A method for producing a mutant glucosidase includes introducing DNA encoding a secretion signal sequence and DNA encoding Asn-X-Ser or Asn-X-Thr into DNA encoding a glucosidase derived from a thermophile, and introducing the resulting DNA into a eukaryotic microorganism and expressing it as a secretory protein. An enzyme composition contains the mutant glucosidase.
    Type: Grant
    Filed: February 21, 2013
    Date of Patent: May 19, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Shiomi Watanabe, Katsushige Yamada, Kazuhiko Ishikawa, Yasunobu Wada, Yuji Kado
  • Publication number: 20150125908
    Abstract: A method of producing a sugar liquid from cellulose-containing biomass includes (1) to (3): (1): subjecting a cellulose-containing biomass to hydrothermal treatment and thereafter separating the treated cellulose-containing biomass into a hydrothermally-treated liquid and a cellulose-containing solid content; (2): adding a filamentous fungus-derived cellulase to the cellulose-containing solid content obtained in (1) to hydrolyze the cellulose and thereafter separating the hydrolysate into a saccharification residue and a sugar liquid; and (3): washing the saccharification residue obtained in (2) with the hydrothermally-treated liquid obtained in (1) to elute the filamentous fungus-derived cellulase adsorbed to the saccharification residue into the hydrothermally-treated liquid and thereafter obtaining a solution component comprising the filamentous fungus-derived cellulase by solid-liquid separation.
    Type: Application
    Filed: May 17, 2013
    Publication date: May 7, 2015
    Inventors: Hiroyuki Kurihara, Hiroko Ishizuka, Atsushi Minamino, Katsushige Yamada
  • Publication number: 20150083118
    Abstract: A method of producing a sugar liquid includes filtering a sugar liquid through a nanofiltration membrane and collecting a sugar liquid from the feed side, wherein a sugar liquid containing an organic liquid compound having a relative dielectric constant of not less than 17 at 25° C. is filtered through the nanofiltration membrane.
    Type: Application
    Filed: April 25, 2013
    Publication date: March 26, 2015
    Inventors: Junpei Kishimoto, Hiroyuki Kurihara, Atsushi Minamino, Katsushige Yamada