Patents by Inventor Hiroyuki Otsuka
Hiroyuki Otsuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20120097151Abstract: In this steam supply apparatus, a steam inlet (20a) of a steam injector (20) is connected to a steam outlet (19a) of a high-pressure steam-generating boiler (19). A solar heat-collector (22) is connected to an inlet port (20b) of the steam injector (20), and steam-utilizing equipment (25) is connected to a discharging port (20c). The steam injector (20) is driven by high-pressure and high-temperature steam (27) generated by the high-pressure steam-generating boiler (19), and pressure of the inlet port (20b) is decreased. In the inner portion of the solar heat-collector (22) which is decompressed according to a decrease in pressure of the inlet port (20b), water with a temperature increased by irradiation of the sunlight (24) is boiled and evaporated at less than 100° C., and low-pressure and low-temperature steam (28) is generated.Type: ApplicationFiled: December 21, 2010Publication date: April 26, 2012Applicant: IHI CORPORATIONInventors: Shinsuke Matsuno, Kazuo Miyoshi, Hiroyuki Otsuka
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Publication number: 20120090804Abstract: In a twin roll continuous caster, the contour of the strip cast is controlled during casting by regulating the temperature of temperature-regulating medium circulated through temperature-regulating passages in the casting rolls spaced inward of cooling passages in the circumferential portion adjacent the casting surfaces. The temperature-regulating passages may be positioned in the circumferential portion or in the inner portion of the casting rolls, or both.Type: ApplicationFiled: June 10, 2011Publication date: April 19, 2012Inventor: Hiroyuki Otsuka
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Patent number: 8113267Abstract: Provided is a twin-roll casting machine capable of suppressing irregularities in crosswise thickness distribution of a strip. The twin-roll casting machine comprises chilled rolls, side weirs, and nozzle pieces. A plurality of openings for supply of molten metal to between the chilled rolls are formed alternately on portions of each of the nozzle pieces adjacent to the one and the other rolls, respectively, and are spaced apart from each other axially of the rolls.Type: GrantFiled: June 18, 2008Date of Patent: February 14, 2012Assignee: IHI CorporationInventors: Hiroyuki Otsuka, Katsumi Nakayama
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Publication number: 20120012273Abstract: An operation to acquire a strip with less thickness even if arcuate worn steps are formed on side weirs is disclosed. During an operation of a twin-roll casting machine with arcuate worn steps developing on side weirs due to rotational sliding contact of chilled rolls, the thickness of a steel strip from a nip is reduced, and the center-to-center distance between the rolls is increased with the side weirs in contact with ends of the rolls being displaced upward. This prevents interference of outer peripheries of the rolls with boundary surfaces adjacent to the arcuate worn steps of the side weirs.Type: ApplicationFiled: September 22, 2011Publication date: January 19, 2012Applicant: IHI CorporationInventors: Hiroyuki OTSUKA, Katsumi Nakayama, Hiroki Yoshizawa
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Patent number: 8087448Abstract: A roll polishing apparatus that can suppress cracks on a strip. The roll polishing apparatus includes brush rolls which face outer periphery of chilled rolls over an axial length of the chilled rolls, respectively, cylinders which urge the brush rolls wholly to the chilled rolls, respectively, and cylinders which deform the brush rolls in conformity to crowns of the chilled rolls, respectively. By these elements, wires of the brush rolls are uniformly contacted on outer peripheries of the chilled rolls to wipe off oxides adhering to the outer peripheries of the chilled rolls.Type: GrantFiled: March 21, 2008Date of Patent: January 3, 2012Assignee: IHI CorporationInventors: Katsumi Nakayama, Hiroyuki Otsuka, Shiro Osada, Hisahiko Fukase
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Publication number: 20110284180Abstract: A casting roll having an outer periphery capable of being efficiently cooled is disclosed. The casting roll has a roll body on which side weirs abut, short tube-shaped supports each coaxially with and protruding from the roll body, a stub axle fitted into the support, a sleeve fitted over the support and a flange contiguous with the stub axle and abutting on the sleeve on a side away from the roll body. The roll body is formed with longitudinal cooling passages passing through the roll from one end to the other end of the roll as well as radial cooling passages each adjacent to a corresponding end of the roll and extending from an inner periphery of the roll to a corresponding longitudinal cooling passage. A plug is fitted into each end of the longitudinal cooling passages and abuts on the sleeve. With a distance between the longitudinal cooling passages and the outer periphery of the roll body being reduced as much as possible, cooling water is passed through a portion of the roll body.Type: ApplicationFiled: August 3, 2011Publication date: November 24, 2011Applicant: IHI CorporationInventors: Katsumi NAKAYAMA, Hiroyuki Otsuka, Hisahiko Fukase
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Patent number: 8051895Abstract: An operation to acquire a strip with less thickness even if arcuate worn steps are formed on side weirs is disclosed. During an operation of a twin-roll casting machine with arcuate worn steps developing on side weirs due to rotational sliding contact of chilled rolls, the thickness of a steel strip from a nip is reduced, and the center-to-center distance between the rolls is increased with the side weirs in contact with ends of the rolls being displaced upward. This prevents interference of outer peripheries of the rolls with boundary surfaces adjacent to the arcuate worn steps of the side weirs.Type: GrantFiled: January 31, 2008Date of Patent: November 8, 2011Assignee: IHI CorporationInventors: Hiroyuki Otsuka, Katsumi Nakayama, Hiroki Yoshizawa
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Patent number: 8028740Abstract: A twin roll caster including chilled rolls, side weirs, and a molten-metal delivery nozzle. Baffles, contiguous with bottoms of end faces of the nozzle, project in a casting pool toward the side weirs to suppress stream of the molten metal into a nip between the rolls. Thus, hot molten metal just after poured into the pool does not instantly reach the nip along the side weirs, and molten metal decreases in temperature with lapse of time after the pouring streams into the nip as the rolls are rotated. As a result, belated formation of solidified shells at and adjacent to outer circumferential edges of the chilled rolls is eliminated. Thus, a strip delivered from the nip between the rolls has no reduced thickness at regions adjacent to lateral edges of the strip and has uniform thickness throughout the width of the strip.Type: GrantFiled: July 27, 2006Date of Patent: October 4, 2011Assignee: IHI CorporationInventors: Hiroyuki Otsuka, Hiroki Yoshizawa, Shiro Osada, Hisahiko Fukase
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Patent number: 8006742Abstract: A casting roll having an outer periphery capable of being efficiently cooled is disclosed. The casting roll has a roll body on which side weirs abut, short tube-shaped supports each coaxially with and protruding from the roll body, a stub axle fitted into the support, a sleeve fitted over the support and a flange contiguous with the stub axle and abutting on the sleeve on a side away from the roll body. The roll body is formed with longitudinal cooling passages passing through the roll from one end to the other end of the roll as well as radial cooling passages each adjacent to a corresponding end of the roll and extending from an inner periphery of the roll to a corresponding longitudinal cooling passage. A plug is fitted into each end of the longitudinal cooling passages and abuts on the sleeve. With a distance between the longitudinal cooling passages and the outer periphery of the roll body being reduced as much as possible, cooling water is passed through a portion of the roll body.Type: GrantFiled: February 22, 2008Date of Patent: August 30, 2011Assignee: IHI CorporationInventors: Katsumi Nakayama, Hiroyuki Otsuka, Hisahiko Fukase
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Patent number: 7975754Abstract: A thin cast steel strip and method of making thereof with improved resistance to microcracking, where the steel strip is produced by continuous casting and contains a carbon content between about 0.010% and about 0.065% by weight, less than 5.0% by weight chromium, at least 70 ppm of total oxygen and between 20 and 70 ppm of free oxygen, and manganese to sulfur ratio greater than about 250. The carbon content in the cast strip may be below about 0.035%, less than 0.005% by weight titanium, and the average manganese to silicon ratio in the strip produced may be greater than 3.5. The carbon content may be less than 0.035%, the casting speed less than 76.68 meters per minute, and the tundish temperature of the molten metal is maintained below 1612° C. (2933.7° F.).Type: GrantFiled: August 13, 2007Date of Patent: July 12, 2011Assignee: Nucor CorporationInventors: Hiroyuki Otsuka, Koshiro Yamane, Satoshi Terasaki, Mark Schlichting, Rama Ballav Mahapatra, David J. Sosinsky
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Publication number: 20110119858Abstract: A roll polishing apparatus that can suppress cracks on a strip. The roll polishing apparatus includes brush rolls which face outer periphery of chilled rolls over an axial length of the chilled rolls, respectively, cylinders which urge the brush rolls wholly to the chilled rolls, respectively, and cylinders which deform the brush rolls in conformity to crowns of the chilled rolls, respectively. By these elements, wires of the brush rolls are uniformly contacted on outer peripheries of the chilled rolls to wipe off oxides adhering to the outer peripheries of the chilled rolls.Type: ApplicationFiled: March 21, 2008Publication date: May 26, 2011Applicant: IHI CORPORATIONInventors: Katsumi Nakayama, Hiroyuki Otsuka, Shiro Osada, Hisahiko Fukase
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Patent number: 7913752Abstract: A cooling system for a vacuum processing apparatus is provided with an internal heat conduction path for transfer of heat entering the subject body through the vacuum processing apparatus, a heat radiation path for radiation of the heat to an outside of the vacuum processing apparatus and a heat conduction path for regulation of quantity of heat transfer between the internal heat conduction path and the heat radiation path. Preferably, a heat pipe is applied to the internal heat conduction path.Type: GrantFiled: January 20, 2004Date of Patent: March 29, 2011Assignee: Ishikawajima-Harima Heavy Industries Co., Ltd.Inventors: Masashi Ueda, Yoshimi Watabe, Shusaku Yamasaki, Kazuo Miyoshi, Hiroyuki Otsuka
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Publication number: 20110045624Abstract: Disclosed is a phosphorus paste for diffusion that is used in continuous printing of a phosphorus paste for diffusion on a substrate by screen printing. The phosphorus paste for diffusion does not undergo a significant influence of ambient humidity on viscosity and has no possibility of thickening even after a large number of times of continuous printing. The phosphorus paste for diffusion is coated on a substrate by screen printing for diffusion layer formation on the substrate. The phosphorus paste for diffusion includes a doping agent containing phosphorus as a dopant for the diffusion layer, a thixotropic agent containing an organic binder and a solid matter, and an organic solvent. The doping agent is an organic phosphorus compound.Type: ApplicationFiled: March 18, 2009Publication date: February 24, 2011Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shintarou Tsukigata, Toshifumi Matsuoka, Kenji Yamamoto, Toyohiro Ueguri, Naoki Ishikawa, Hiroyuki Otsuka
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Publication number: 20110005285Abstract: The present invention relates to the providing of a rolling mill that makes it possible to more accurately control the shape of a plate material than has hitherto been possible, and to a rolling method, and is a rolling mill that rolls a plate material using vertical work rolls, and that includes: a coolant jet spray unit that has a plurality of nozzles that are arranged at predetermined intervals in the direction of the rotation axis of the work rolls, and that sprays jets of coolant from the respective nozzles onto the work rolls; a roll temperature estimation unit that estimates a mean temperature of the work rolls; a coolant temperature detection unit that detects a temperature of the coolant; a shape detection unit that detects the shape in the width direction of the rolled plate material; a shape deviation calculation unit that calculates an amount of deviation between a plate material shape detected by the shape detection unit and a target shape; and a shape control unit that controls the shape of theType: ApplicationFiled: March 18, 2009Publication date: January 13, 2011Inventors: Hiroyuki Otsuka, Shigeru Tsuzuki, Tsuyoshi Sugiyasu, Tsukasa Matsuzawa, Hajime Ishii, Hisashi Honjou
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Publication number: 20100314879Abstract: A chimney has a lower portion substantially in the shape of a pyramid and an upper portion forming a cylindrical portion that extends with a predetermined dimension upwardly and is provided in a ceiling portion of a building of a coil yard that is used for temporary storage of the hot-rolled coil which is an intermediate iron and steel product acting as a high-temperature heat radiator that is manufactured using the hot-rolling equipment of an iron and steel mill. A power generating turbine is provided at a predetermined position in the cylindrical portion. An intake duct is provided on a lower end portion of the side walls of the building. Hot-rolled coils that are in a high-temperature condition after manufacture are successively imported into the coil yard and accumulated and stored until transfer to a subsequent processing step. An ascending airflow is generated by sequential heating of air introduced into the building from the intake duct using heat retained in the hot-rolled coils.Type: ApplicationFiled: February 6, 2009Publication date: December 16, 2010Inventors: Hiroyuki Otsuka, Hisakazu Onizuka, Shinsuke Matsuno, Takahisa Nagao, Yoshiyuki Yamane, Atsushi Hirata, Kazuo Miyoshi, Masahiro Nakajima
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Patent number: 7828402Abstract: The driving device of a recording head having a recording element, the driving device includes: a power supply device which supplies voltage to be applied to the recording element; an output circuit block which converts the voltage supplied from the power supply device into a drive voltage having a prescribed waveform, the output circuit block having a structure in which a plurality of drive circuit units are connected in parallel to the recording element; a recording data integration device which determines an integrated value of a number of recording actions of the recording element according to recording data; and a drive circuit unit selection device which selects at least one of the drive circuit units in accordance with the integrated value determined by the recording data integration device, in such a manner that an on-resistance value of the output circuit block is kept within a prescribed value.Type: GrantFiled: March 27, 2008Date of Patent: November 9, 2010Assignee: Fujifilm CorporationInventor: Hiroyuki Otsuka
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Publication number: 20100236747Abstract: A metal strip casting apparatus and method of casting metal strip include assembling a pair of counter-rotatable casting rolls positioned laterally forming a nip between for casting, and assembling a pair of brush rolls, each of the brush rolls associated with one of each of the casting rolls. Each brush roll includes at least one spaced apart brush line extending substantially along the axial length of the casting roll. The brush lines may form a spiral, zigzag, wave or crisscross array about the brush roll. The brush roll may include one or more staggered rings with regularly or irregularly spaced apart bristles which form the brush lines. The brush lines may be between 10 to 50 mm apart and separated by between 2 mm to 45 mm of open space. The brush lines may be one line per 10 mm to 90 mm of axial length of brush roll.Type: ApplicationFiled: November 20, 2009Publication date: September 23, 2010Applicant: CASTRIP, LLCInventors: Hiroyuki Otsuka, Hiroki Yoshizawa, Katsumi Nakayama, Kazuo Miyoshi
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Publication number: 20100229740Abstract: The invention provides a method for improving accuracy during a plurality of screen printing steps. After a first layer and an alignment mark are printed on a workpiece, the alignment mark is imaged by a camera so that the alignment mark is stored as image data in an image processing device adapted to deliver reference data for subsequent printing, and the image data is used to renew the reference data in the image processing device.Type: ApplicationFiled: February 9, 2010Publication date: September 16, 2010Applicant: Shin-Etsu Chemical Co., Ltd.Inventors: Ryo MITTA, Hiroyuki Otsuka, Ikuo Sakai, Kenji Abe, Naoki Ishikawa
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Patent number: 7794083Abstract: A fundus oculi observation device comprises: a first image forming part configured to optically acquire data and form a 2-dimensional image of a surface of a fundus oculi of an eye based on the data; a second image forming part configured to optically acquire data and form a tomographic image of the fundus oculi based on the data; a display; a controller configured to cause the display to display the 2-dimensional image and the tomographic image side by side; and a designating part configured to designate a partial region of the displayed tomographic image, wherein the controller finds a position within the 2-dimensional image corresponding to the designated partial region, and displays designated-position information in a superimposed state on the position within the 2-dimensional image.Type: GrantFiled: December 21, 2007Date of Patent: September 14, 2010Assignee: Kabushiki Kaisha TopconInventors: Hisashi Tsukada, Koki Harumoto, Tsutomu Kikawa, Yasufumi Fukuma, Hiroyuki Otsuka
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Patent number: 7784941Abstract: A fundus observation device which can simultaneously capture both surface images and tomographic images of the fundus oculi is provided. The fundus observation device 1 has a fundus camera unit 1A, an OCT unit 150, and an arithmetic and control unit 200. The fundus camera unit 1A has an illuminating optical system 100 and an imaging optical system 120. The arithmetic and control unit 200 forms the surface image of fundus oculi Ef based on signals from fundus camera unit 1A. The OCT unit 150 divides low coherence light LO into the signal light LS and the reference light LR, and detects the interference light LC that can be obtained from the signal light LS passing through fundus oculi Ef and the reference light LR passing through reference mirror 174. The arithmetic and control unit 200 forms tomographic images of fundus oculi Ef based on these detecting results.Type: GrantFiled: January 10, 2007Date of Patent: August 31, 2010Assignee: Kabushiki Kaisha TopconInventors: Yasufumi Fukuma, Hiroyuki Otsuka, Kazuhiko Yumikake