Patents by Inventor Hiroyuki Semba
Hiroyuki Semba has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20140017111Abstract: There is provided an austenitic stainless steel for high-pressure hydrogen gas consisting, by mass percent, of C: 0.10% or less, Si: 1.0% or less, Mn: 3% or more to less than 7%, Cr: 15 to 30%, Ni: 10% or more to less than 17%, Al: 0.10% or less, N: 0.10 to 0.50%, and at least one kind of V: 0.01 to 1.0% and Nb: 0.01 to 0.50%, the balance being Fe and impurities, wherein in the impurities, the P content is 0.050% or less and the S content is 0.050% or less, the tensile strength is 800 MPa or higher, the grain size number (ASTM E112) is No. 8 or higher, and alloy carbo-nitrides having a maximum diameter of 50 to 1000 nm are contained in the number of 0.4/?m2 or larger in cross section observation.Type: ApplicationFiled: March 19, 2012Publication date: January 16, 2014Applicant: Nippon Steel & Sumitomo Metal CorporationInventors: Tomohiko Omura, Jun Nakamura, Hirokazu Okada, Hiroyuki Semba, Yusabu Tomio, Hiroyuki Hirata, Masaaki Igarashi, Kazuhiro Ogawa, Masaaki Terunuma
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Publication number: 20130263974Abstract: An austenitic heat resistant alloy, which comprises by mass percent, C: over 0.02 to 0.15%, Si?2%, Mn?3%, P?0.03%, S?0.01%, Cr: 28 to 38%, Ni: over 40 to 60%, Co?20% (including 0%), W over 3 to 15%, Ti: 0.05 to 1.0%, Zr: 0.005 to 0.2%, Al: 0.01 to 0.3%, N?0.02%, and Mo<0.5%, with the balance being Fe and impurities, in which the following formulas (1) to (3) are satisfied has high creep rupture strength and high toughness after a long period of use at a high temperature, and further it is excellent in hot workability. This austenitic heat resistant alloy may contain a specific amount of one or more elements selected from Nb, V, Hf, B, Mg, Ca, Y, La, Ce, Nd, Sc, Ta, Re, Ir, Pd, Pt and Ag. P?3/{200(Ti+8.5×Zr)}??(1), 1.35×Cr?Ni+Co?1.85×Cr??(2), Al?1.5×Zr??(3).Type: ApplicationFiled: June 3, 2013Publication date: October 10, 2013Inventors: Hiroyuki SEMBA, Hirokazu OKADA, Masaaki IGARASHI
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Patent number: 8313591Abstract: An austenitic heat resistant alloy, which contains, by mass percent, C?0.15%, Si?2%, Mn?3%, Ni: 40 to 80%, Cr: 15 to 40%, W and Mo: 1 to 15% in total content, Ti?3%, Al?3%, N?0.03%, O?0.03%, with the balance being Fe and impurities, and among the impurities P?0.04%, S?0.03%, Sn?0.1%, As?0.01%, Zn?0.01%, Pb?0.01% and Sb?0.01%, and satisfies the conditions [P1=S+{(P+Sn)/2}+{(As+Zn+Pb+Sb)/5}?0.050], [0.2?P2=Ti+2Al?7.5?10×P1], [P2?9.0?100×O] and [N?0.002×P2+0.019] can prevent both the liquation crack in the HAZ and the brittle crack in the HAZ and also can prevent defects due to welding fabricability, which occur during welding fabrication, and moreover has excellent creep strength at high temperatures. Therefore, the alloy can be used suitably as a material for constructing high temperature machines and equipment, such as power generating boilers, plants for the chemical industry and so on.Type: GrantFiled: December 24, 2009Date of Patent: November 20, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hiroyuki Hirata, Atsuro Iseda, Hirokazu Okada, Hiroyuki Semba, Kaori Kawano, Osamu Miyahara
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Publication number: 20120288400Abstract: An austenitic heat resistant alloy consisting of, by mass percent, C: 0.15% or less, Si: 2% or less, Mn: 3% or less, Ni: 40 to 60%, Co: 0.03 to 25%, Cr: 15% or more and less than 28%, either one or both of Mo: 12% or less and W: less than 4%, the total content thereof being 0.1 to 12%, Nd: 0.001 to 0.1%, B: 0.0005 to 0.006%, N: 0.03% or less, O: 0.03% or less, at least one selected from Al: 3% or less, Ti: 3% or less, and Nb: 3% or less, the balance being Fe and impurities. The contents of P and S in the impurities being P: 0.03% or less and S: 0.01% or less. The alloy satisfies 1?4×Al+2×Ti+Nb?12 and P+0.2×Cr×B?0.035, is excellent in weld crack resistance and toughness of HAZ, and is further excellent in creep strength at high temperatures.Type: ApplicationFiled: May 16, 2012Publication date: November 15, 2012Applicant: SUMITOMO METAL INDUSTRIES., LTD.Inventors: Hiroyuki Hirata, Hirokazu Okada, Hiroyuki Semba, Kazuhiro Ogawa, Atsuro Iseda, Mitsuru Yoshizawa
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Patent number: 8293169Abstract: A high strength, ductile, and tough Ni-base heat resistant alloy comprises by mass percent, C: 0.1% or less, Si: 1% or less, Mn: 1% or less, Cr: not less than 15% to less than 28%, Fe: 15% or less, W: more than 5% to not more than 20%, Al: more than 0.5% to not more than 2%, Ti: more than 0.5% to not more than 2%, Nd: 0.001 to 0.1% and B: 0.0005 to 0.01%, with the balance being Ni and impurities. Impurity contents of P, S, Sn, Pb, Sb, Zn and As are P: 0.03% or less, S: 0.01% or less, Sn: 0.020% or less, Pb: 0.010% or less, Sb: 0.005% or less, Zn: 0.005% or less and As: 0.005% or less, and formulas of [0.015?Nd+13.4×B?0.13], [Sn+Pb?0.025] and [Sb+Zn +As?0.010] are met.Type: GrantFiled: March 24, 2011Date of Patent: October 23, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hiroyuki Semba, Atsuro Iseda, Hiroyuki Hirata, Kaori Kawano, Masaaki Igarashi, Osamu Miyahara
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Publication number: 20120168038Abstract: [Problem to be Solved] A Ni-based alloy product consisting of, by mass percent, C: 0.03 to 0.10%, Si: 0.05 to 1.0%, Mn: 0.1 to 1.5%, Sol.Al: 0.0005 to 0.04%, Fe: 20 to 30%, Cr: not less than 21.0% and less than 25.0%, W: exceeding 6.0% and not more than 9.0%, Ti: 0.05 to 0.2%, Nb: 0.05 to 0.35%, and B: 0.0005 to 0.006%, the balance being Ni and impurities, the impurities being P: 0.03% or less, S: 0.01% or less, N: less than 0.010%, Mo: less than 0.5%, and Co: 0.8% or less, wherein a value of effective B (Beff) defined by the formula, Beff (%)=B?(11/14)×N+(11/48)×Ti, is 0.0050 to 0.0300%, and the rupture elongation in a tensile test at 700° C. and at a strain rate of 10?6/sec is 20% or more. This alloy may contain one or more kinds of Cu, Ta, Zr, Mg, Ca, REM, and Pd.Type: ApplicationFiled: March 15, 2012Publication date: July 5, 2012Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Atsuro ISEDA, Hiroyuki HIRATA, Hirokazu OKADA, Hiroyuki SEMBA
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Publication number: 20110223055Abstract: A Ni-base heat resistant alloy, which comprises by mass percent, C: 0.1% or less, Si: 1% or less, Mn: 1% or less, Cr: not less than 15% to less than 28%, Fe: 15% or less, W: more than 5% to not more than 20%, Al: more than 0.5% to not more than 2%, Ti: more than 0.5% to not more than 2%, Nd: 0.001 to 0.1% and B: 0.0005 to 0.01%, with the balance being Ni and impurities, in which the contents of P, S, Sn, Pb, Sb, Zn and As among the impurities are P: 0.03% or less, S: 0.01% or less, Sn: 0.020% or less, Pb: 0.010% or less, Sb: 0.005% or less, Zn: 0.005% or less and As: 0.005% or less, and further satisfies the formulas of [0.015?Nd+13.4×B?0.13], [Sn+Pb?0.025] and [Sb+Zn+As?0.010] is an alloy in which much higher strength than the conventional Ni-base heat resistant alloy can be achieved, the ductility and toughness after a long period of use at a high temperature are remarkably improved, and moreover the zero ductility temperature and the hot workability are also further improved.Type: ApplicationFiled: March 24, 2011Publication date: September 15, 2011Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Hiroyuki SEMBA, Atsuro ISEDA, Hiroyuki HIRATA, Kaori KAWANO, Masaaki IGARASHI, Osamu MIYAHARA
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Publication number: 20110088819Abstract: An austenitic heat resistant alloy, which comprises by mass percent, C: over 0.02 to 0.15%, Si?2%, Mn?3%, P?0.03%, S?0.01%, Cr: 28 to 38%, Ni: over 40 to 60%, Co?20% (including 0%), W over 3 to 15%, Ti: 0.05 to 1.0%, Zr: 0.005 to 0.2%, Al: 0.01 to 0.3%, N?0.02%, and Mo<0.5%, with the balance being Fe and impurities, in which the following formulas (1) to (3) are satisfied has high creep rupture strength and high toughness after a long period of use at a high temperature, and further it is excellent in hot workability. This austenitic heat resistant alloy may contain a specific amount of one or more elements selected from Nb, V, Hf, B, Mg, Ca, Y, La, Ce, Nd, Sc, Ta, Re, Ir, Pd, Pt and Ag. P?3/{200(Ti+8.5×Zr)} . . . (1), 1.35×Cr?Ni+Co?1.85×Cr . . . (2), Al?1.5×Zr . . . (3).Type: ApplicationFiled: December 13, 2010Publication date: April 21, 2011Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Hiroyuki SEMBA, Hirokazu OKADA, Masaaki IGARASHI
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Publication number: 20110064649Abstract: An austenitic stainless steel for use in a hydrogen gas atmosphere comprises, in mass %, C: 0.10% or less, Si: 1.0% or less, Mn: 0.01 to 30%, P: 0.040% or less, S: 0.01% or less, Cr: 15 to 30%, Ni: 5.0 to 30%, Al: 0.10% or less, N: 0.001 to 0.30% with the balance Fe and inevitable impurities. An X-ray (111) integration intensity of a cross section along the direction rectangular to the working direction is five times that in a random direction or less, and the X-ray integration intensity ratio of a cross section along the working direction satisfies I(220)/I(111)?10. The high strength steel can also contain one or more of the groups of Mo and W; V, Nb, Ta, Ti, Zr and Hf; B; Cu and Co; Mg, Ca, La, Ce, Y, Sm, Pr and Nd.Type: ApplicationFiled: November 24, 2010Publication date: March 17, 2011Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Hiroyuki SEMBA, Masaaki IGARASHI, Tomohiko OMURA, Mitsuo MIYAHARA, Kazuhiko OGAWA
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Patent number: 7749431Abstract: A high-strength stainless steel, having good mechanical properties and corrosion resistance in a high-pressure hydrogen gas environment, is used as a container or other device for high-pressure hydrogen gas, and consists of, by mass %, C: not more than 0.04%, Si: not more than 1.0%, Mn: 7 to 30%, Cr: 15 to 22%, Ni: 5 to 20%, V: 0.001 to 1.0%, N: 0.20 to 0.50% and Al: not more than 0.10%, and the balance Fe and impurities. Among the impurities, P is not more than 0.030%, S is not more than 0.005%, and Ti, Zr and Hf are not more than 0.01% respectively, and the contents of Cr, Mn and N satisfy the relationship, 2.5Cr+3.4Mn?300N. The weld metal of the welded joint of the container or other device made of the said stainless steel satisfies the relationship, ?11?Nieq?1.1×Creq??8.Type: GrantFiled: April 18, 2005Date of Patent: July 6, 2010Assignee: Sumitomo Metal Industries, Ltd.Inventors: Masaaki Igarashi, Hiroyuki Semba, Mitsuo Miyahara, Kazuhiro Ogawa, Tomohiko Omura
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Publication number: 20100166594Abstract: An austenitic heat resistant alloy, which comprises, by mass percent, C?0.15%, Si?2%, Mn?3%, Ni: 40 to 80%, Cr: 15 to 40%, W and Mo: 1 to 15% in total content, Ti?3%, Al?3%, N?0.03%, O?0.03%, with the balance being Fe and impurities, and among the impurities P?0.04%, S?0.03%, Sn?0.1%, As?0.01%, Zn?0.01%, Pb?0.01% and Sb?0.01%, and satisfies the conditions [P1=S+{(P+Sn)/2}+{(As+Zn+Pb+Sb)/5}?0.050], [0.2?P2=Ti+2Al?7.5?10×P1], [P2?9.0?100×O] and [N?0.002×P2+0.019] can prevent both the liquation crack in the HAZ and the brittle crack in the HAZ and also can prevent defects due to welding fabricability, which occur during welding fabrication, and moreover has excellent creep strength at high temperatures. Therefore, the alloy can be used suitably as a material for constructing high temperature machines and equipment, such as power generating boilers, plants for the chemical industry and so on.Type: ApplicationFiled: December 24, 2009Publication date: July 1, 2010Inventors: Hiroyuki Hirata, Atsuro Iseda, Hirokazu Okada, Hiroyuki Semba, Kaori Kawano, Osamu Miyahara
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Publication number: 20100034689Abstract: An austenitic stainless steel, which comprises by mass %, C: 0.04 to 0.18%, Si?1.5%, Mn?2.0%, Ni: 6 to 30%, Cr: 15 to 30%, N: 0.03 to 0.35%, sol. Al?0.03% and further contains one or more elements selected from Nb?1.0%, V?0.5% and Ti?0.5%, with the balance being Fe and impurities, and among the impurities P?0.04%, S?0.03%, Sn?0.1%, As?0.01%, Zn?0.01%, Pb?0.01% and Sb?0.01%, and satisfy the conditions P1=S+{(P+Sn)/2}+{(As+Zn+Pb+Sb)/5}?0.06 and 0.2?P2=Nb+2(V+Ti)?1.7?10×P1 has high strength and excellent resistance to cracking due to grain boundary embrittlement in the welded portion during the use at high temperatures. Therefore, the said steel can be suitably used as materials for constructing machines and equipment, such as power plant boilers, which are to be used at high temperatures for a long period of time.Type: ApplicationFiled: August 11, 2009Publication date: February 11, 2010Inventors: Hiroyuki Hirata, Kazuhiro Ogawa, Takahiro Osuki, Hirokazu Okada, Hiroyuki Semba
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Patent number: 7628647Abstract: In each of plural coaxial cables 11, a tip portion of an outer sheath 12 is removed and portions of an outer conductor 13, an insulator 14, and a center conductor 15 are exposed in this order in a step-like manner. A ground bar 20 having lock nails 23 for locking the coaxial cables 11 individually is fastened to the exposed portions of the outer conductors 13. The coaxial cables 11 are fixed being sandwiched between the ground bar 20 and a pressing member 13.Type: GrantFiled: October 23, 2007Date of Patent: December 8, 2009Assignee: Sumitomo Electric Industries, Ltd.Inventors: Hiroyuki Semba, Takayoshi Koinuma
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Publication number: 20090285713Abstract: Provided is a low alloy steel for high-pressure hydrogen gas environments, which contains, by mass percent, C: 0.15 to 0.60%, Si: 0.05 to 0.5%, Mn: 0.05 to 3.0%, P: not more than 0.025%, S: not more than 0.010%, Al: 0.005 to 0.10%, Mo: 0.5 to 3.0%, V: 0.05 to 0.30%, O (oxygen): not more than 0.01%, N: not more than 0.03%, and the balance Fe and impurities, and has tensile strength of not less than 900 MPa. This low alloy steel desirably contains B of 0.0003 to 0.003%, but in this case, N is limited to not more than 0.010%. It is desirable to contain at least one among Cr, Nb, Ti, Zr, and Ca. The contents of Mo and V desirably satisfy the following formula (1): [Mo(%)]·[V(%)]0.2?0.32??(1).Type: ApplicationFiled: June 12, 2009Publication date: November 19, 2009Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Tomohiko Omura, Mitsuo Miyahara, Hiroyuki Semba, Masaaki Igarashi
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Patent number: 7531129Abstract: A high-strength stainless steel, having good mechanical properties and corrosion resistance in a high-pressure hydrogen gas environment, and excellent in stress corrosion cracking resistance, and a container or other device for high-pressure hydrogen gas, which is made of the said stainless steel, are provided. The stainless steel is characterized in that it consists of, by mass %, C: not more than 0.02%, Si: not more than 1.0%, Mn: 3 to 30%, Cr: more than 22% but not more than 30%, Ni: 17 to 30%, V: 0.001 to 1.0%, N: 0.10 to 0.50% and Al: not more than 0.10%, and the balance Fe and impurities. Among the impurities, P is not more than 0.030%, S is not more than 0.005%, and Ti, Zr and Hf are not more than 0.01% respectively, and the contents of Cr, Mn and N satisfy the following relationship [1]: 5Cr+3.4 Mn?500 N??[1].Type: GrantFiled: April 18, 2005Date of Patent: May 12, 2009Assignee: Sumitomo Metal Industries, Ltd.Inventors: Masaaki Igarashi, Hiroyuki Semba, Mitsuo Miyahara, Kazuhiro Ogawa, Tomohiko Omura
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Patent number: 7393597Abstract: A weld joint having a base material and a weld metal both of an austenitic steel, wherein the weld metal has a chemical composition, in mass %, that C: 0.04% or less, Si: 1.0% or less, Mn: 3% or less, P: 0.02% or less, S: 0.005% or less, Cr: 15 to 25%, Ni: 30% or more, Mo: 10% or less, Nb: 2.5 to 5%, Al: 3.0% or less, Ti: 0.5% or less, and the balance: Fe and inevitable impurities, the contents of Al and Ti satisfying the following: (Ti+Al)>Nb/8. The weld joint is a high strength austenitic steel weld joint which exhibits excellent toughness at a low temperature and excellent resistance to hydrogen embrittlement, which are required for a piping and a vessel for high pressure hydrogen, particularly also in a welded zone.Type: GrantFiled: December 9, 2005Date of Patent: July 1, 2008Assignee: Sumitomo Metal Industries, Ltd.Inventors: Kazuhiko Ogawa, Masaaki Igarashi, Hiroyuki Semba, Tomohiko Omura, Mitsuo Miyahara
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Publication number: 20080139046Abstract: In each of plural coaxial cables 11, a tip portion of an outer sheath 12 is removed and portions of an outer conductor 13, an insulator 14, and a center conductor 15 are exposed in this order in a step-like manner. A ground bar 20 having lock nails 23 for locking the coaxial cables 11 individually is fastened to the exposed portions of the outer conductors 13. The coaxial cables 11 are fixed being sandwiched between the ground bar 20 and a pressing member 13.Type: ApplicationFiled: October 23, 2007Publication date: June 12, 2008Inventors: Hiroyuki Semba, Takayoshi Koinuma
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Patent number: 7260966Abstract: A pierced shell of an austenitic stainless steel having a good inner surface condition is provided, and a means is established which can perform mass production on an industrial scale of a good quality seamless steel pipe of stainless steel. An austenitic stainless steel billet with a P content of at most 0.040% and an S content of at most 0.020% is pierced under conditions such that the pipe expansion ratio H (outer diameter of shell/diameter of billet to be worked) satisfies the following equation to obtain a tube shell of an austenitic stainless steel. {P(%)/(0.025×H?0.01)}2+{S(%)/(0.015×H?0.01)}2?1. When manufacturing a seamless steel pipe of an austenitic stainless steel, the above-described shell is rolled to form a pipe.Type: GrantFiled: December 21, 2005Date of Patent: August 28, 2007Assignee: Sumitomo Metal Industries, Ltd.Inventors: Kazuhiro Shimoda, Tomio Yamakawa, Hiroyuki Semba, Hirofumi Hori, Tsuneo Kondo
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Publication number: 20060283225Abstract: A pierced shell of an austenitic stainless steel having a good inner surface condition is provided, and a means is established which can perform mass production on an industrial scale of a good quality seamless steel pipe of stainless steel. An austenitic stainless steel billet with a P content of at most 0.040% and an S content of at most 0.020% is pierced under conditions such that the pipe expansion ratio H (outer diameter of shell/diameter of billet to be worked) satisfies the following equation to obtain a tube shell of an austenitic stainless steel. {P(%)/(0.025×H?0.01)}2+{S(%)/(0.015×H?0.01)}2?1 When manufacturing a seamless steel pipe of an austenitic stainless steel, the above-described shell is rolled to form a pipe.Type: ApplicationFiled: December 21, 2005Publication date: December 21, 2006Inventors: Kazuhiro Shimoda, Tomio Yamakawa, Hiroyuki Semba, Hirofumi Hori, Tsuneo Kondo
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Publication number: 20060191606Abstract: A weld joint having a base material and a weld metal both of an austenitic steel, wherein the weld metal has a chemical composition, in mass %, that C: 0.04% or less, Si: 1.0% or less, Mn: 3% or less, P: 0.02% or less, S: 0.005% or less, Cr: 15 to 25%, Ni: 30% or more, Mo: 10% or less, Nb: 2.5 to 5%, Al: 3.0% or less, Ti: 0.5% or less, and the balance: Fe and inevitable impurities, the contents of Al and Ti satisfying the following: (Ti+Al)>Nb/8. The weld joint is a high strength austenitic steel weld joint which exhibits excellent toughness at a low temperature and excellent resistance to hydrogen embrittlement, which are required for a piping and a vessel for high pressure hydrogen, particularly also in a welded zone.Type: ApplicationFiled: December 9, 2005Publication date: August 31, 2006Inventors: Kazuhiko Ogawa, Masaaki Igarashi, Hiroyuki Semba, Tomohiko Omura, Mitsuo Miyahara