Patents by Inventor Hisashi Masui

Hisashi Masui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220238767
    Abstract: An array of phosphor pixels is positioned on an array of semiconductor LED pixels with thermally curable adhesive between them. Selected LED pixels of the array are electrically activated; resulting heat cures the adhesive to attach the corresponding phosphor pixel to the activated LED pixel and to release the corresponding phosphor pixel from a carrier. Removal of the carrier removes unattached phosphor pixels, leaving behind phosphor pixels attached to the LED pixels that were activated. The process can be repeated for phosphor pixels of different colors.
    Type: Application
    Filed: April 13, 2022
    Publication date: July 28, 2022
    Applicant: Lumileds LLC
    Inventors: Emma DOHNER, Kentaro SHIMIZU, Hisashi MASUI
  • Patent number: 11217734
    Abstract: Patterned ceramic wavelength-converting phosphor structures may be bonded to an LED to form a pcLED. The phosphor structures are patterned with features that provide enhanced oxygen permeability to an adhesive bond used to attach the phosphor structure to the LED. The enhanced oxygen permeability reduces transient degradation of the pcLED occurring in the region of the adhesive bond.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: January 4, 2022
    Assignee: Lumileds LLC
    Inventors: Kentaro Shimizu, Hisashi Masui, Marcel Rene Bohmer, Vernon Wong
  • Publication number: 20210325023
    Abstract: A device including a phosphor layer having a plurality of holes or pockets arranged within the phosphor layer to reduce lateral light transmission. The phosphor layer can be sized and positioned to extend over a plurality of LED emitter pixels.
    Type: Application
    Filed: June 30, 2021
    Publication date: October 21, 2021
    Applicant: Lumileds LLC
    Inventors: Kentaro SHIMIZU, Venkata Ananth TAMMA, Hisashi MASUI
  • Patent number: 11127887
    Abstract: A semiconductor light emitting device (100;200;300;400,400B,400C;500;600;700) may have a reflective side coating (120;220;320;420;520;620;720) disposed on a sidewall (118;215;315;415,435;515) of a semiconductor light emitting device structure. Such a device may be fabricated by dicing a semiconductor structure to separate a semiconductor light emitting device structure and then forming a reflective side coating (120;220;320;420;520;620;720) on a sidewall (118;215;315;415,435;515) of the separated semiconductor light emitting device structure.
    Type: Grant
    Filed: July 13, 2016
    Date of Patent: September 21, 2021
    Assignee: Lumileds LLC
    Inventors: Hisashi Masui, Oleg B. Shchekin, Ken Shimizu, Lex Kosowsky, Ken Davis
  • Publication number: 20210247312
    Abstract: In a gas sensing system, a light emitter can emit light through a gas sample toward a concave reflective surface. The reflective surface can redirect the emitted light to propagate through the gas sample toward a light sensor. Using, optionally, the Beer-Lambert Law, the system can determine a concentration of the gas material in the gas sample. By selecting a specified shape for the reflective surface, such as a complete or partial ellipsoid, and locating the light emitter and the light sensor in specified locations, such as at one or both foci of the ellipsoid, the gas sensing system can reduce variation in optical path length, from optical path to optical path, in the light that propagates from the light emitter, to the reflective surface, and to the light sensor. Reducing the variation in optical path length can improve an accuracy in determining the concentration of the gas material.
    Type: Application
    Filed: November 5, 2020
    Publication date: August 12, 2021
    Inventors: Hisashi Masui, Oleg Borisovich Shchekin, Franklin Chiang
  • Publication number: 20210247309
    Abstract: A gas sensing system can allow a gas sample to permeate hollow spaces within a porous scattering material. The porous scattering material can be substantially transparent at an illumination wavelength. An emitter can illuminate the porous scattering material and the gas sample with light having a spectrum that includes the illumination wavelength. A sensor can detect a level of light that has traversed the porous scattering material. Using, for example, the Beer-Lambert Law, the system can determine a concentration of the gas material in the gas sample. The scattering can greatly increase an optical path length through the porous scattering material, compared with a linear dimension of the porous scattering material. The increased optical path length can allow a gas chamber to shrink in size, thereby decreasing a size of the gas sensing system without a corresponding decrease in a sensitivity and/or an accuracy of the system.
    Type: Application
    Filed: November 5, 2020
    Publication date: August 12, 2021
    Inventors: Hisashi Masui, Oleg Borisovich Shchekin, Franklin Chiang
  • Patent number: 11063191
    Abstract: A phosphor carrier assembly includes a substrate, a thermal or UV activated release adhesive, a layer containing a pixelated phosphor array, and a partially cured or highly viscous adhesive. The phosphor pixels on the carrier are typically all of the same color. In formation of a phosphor converted LED array the phosphor pixels on the carrier assembly are aligned with and placed in contact with corresponding LED pixels in an array of pixelated LED dice. Selected phosphor pixels on the carrier assembly may then be attached to corresponding LED pixels, and released from the substrate, by powering (activating) the corresponding LED pixels to heat the selected phosphor pixel to a temperature that releases the thermal release adhesive and that cures or partially cures the adhesive on the selected phosphor pixels in contact with the corresponding LED pixels.
    Type: Grant
    Filed: October 15, 2019
    Date of Patent: July 13, 2021
    Assignee: Lumileds LLC
    Inventors: Emma Dohner, Kentaro Shimizu, Hisashi Masui
  • Patent number: 11054112
    Abstract: A device including a phosphor layer having a plurality of air gaps arranged within the phosphor layer to block lateral light transmission. The phosphor layer can be sized and positioned to be continuously extend over a plurality of LED emitter pixels.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: July 6, 2021
    Assignee: Lumileds LLC
    Inventors: Kentaro Shimizu, Venkata Ananth Tamma, Hisashi Masui
  • Publication number: 20210184085
    Abstract: Sidewall reflector structures disposed on the sidewalls of an LED or pcLED comprise a thin specular reflection layer and a light scattering layer disposed between the sidewall and the specular reflection layer. These sidewall reflector structures are more diffusively reflective than a specular reflector, yet maintain high reflectivity.
    Type: Application
    Filed: December 12, 2019
    Publication date: June 17, 2021
    Inventors: Hisashi MASUI, Kentaro SHIMIZU, Ryan SPRINGER, Noad SHAPIRO
  • Publication number: 20210151500
    Abstract: Pixelated array light emitters are formed with closely-spaced pixels having ultra-smooth sidewalk. In methods for making such pixelated array light emitters, a converter layer of phosphor particles dispersed in a binder is disposed on a carrier, and then singulated by saw cuts or similar methods to form an array of phosphor pixels. The binder is fully cured prior to singulation of the converter layer. Further, the carrier is rigid rather than flexible. As a consequence of fully curing the binder and of using a rigid carrier to support the converter layer, singulation results in phosphor pixels having smooth side walls. The array of phosphor pixels is subsequently attached to a corresponding array of LEDs with an adhesive layer, separate from the binder used to form the converter layer. The pixel sidewalls may be formed with controlled morphology, for example at acute or obtuse angles with respect to the carrier.
    Type: Application
    Filed: January 25, 2021
    Publication date: May 20, 2021
    Applicant: LUMILEDS LLC
    Inventors: Hisashi MASUI, Ken SHIMIZU, Emma DOHNER
  • Publication number: 20210111315
    Abstract: A phosphor carrier assembly includes a substrate, a thermal or UV activated release adhesive, a layer containing a pixelated phosphor array, and a partially cured or highly viscous adhesive. The phosphor pixels on the carrier are typically all of the same color. In formation of a phosphor converted LED array the phosphor pixels on the carrier assembly are aligned with and placed in contact with corresponding LED pixels in an array of pixelated LED dice. Selected phosphor pixels on the carrier assembly may then be attached to corresponding LED pixels, and released from the substrate, by powering (activating) the corresponding LED pixels to heat the selected phosphor pixel to a temperature that releases the thermal release adhesive and that cures or partially cures the adhesive on the selected phosphor pixels in contact with the corresponding LED pixels.
    Type: Application
    Filed: October 15, 2019
    Publication date: April 15, 2021
    Applicant: Lumileds LLC
    Inventors: Emma DOHNER, Kentaro SHIMIZU, Hisashi MASUI
  • Patent number: 10910433
    Abstract: The pcLED pixels in a phosphor-converted LED array each comprise an optical element on the light-emitting surface above the phosphor layer. In methods for making such pixelated LED arrays, a thin layer of a sacrificial phosphor carrier substrate is retained as the optical element on the output surface of the phosphor pixels upon completion of the fabrication process.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: February 2, 2021
    Assignee: Lumileds LLC
    Inventors: Hisashi Masui, Ken Shimizu, Emma Dohner
  • Patent number: 10903266
    Abstract: Pixelated array light emitters are formed with closely-spaced pixels having ultra-smooth sidewalls. In methods for making such pixelated array light emitters, a converter layer of phosphor particles dispersed in a binder is disposed on a carrier, and then singulated by saw cuts or similar methods to form an array of phosphor pixels. The binder is fully cured prior to singulation of the converter layer. Further, the carrier is rigid rather than flexible. As a consequence of fully curing the binder and of using a rigid carrier to support the converter layer, singulation results in phosphor pixels having smooth side walls. The array of phosphor pixels is subsequently attached to a corresponding array of LEDs with an adhesive layer, separate from the binder used to form the converter layer. The pixel sidewalls may be formed with controlled morphology, for example at acute or obtuse angles with respect to the carrier.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: January 26, 2021
    Assignee: Lumileds LLC
    Inventors: Hisashi Masui, Ken Shimizu, Emma Dohner
  • Publication number: 20210013380
    Abstract: Systems for apparatuses formed of light emitting devices. Solutions for controlling the off-state appearance of lighting system designs is disclosed. Thermochromic materials are selected in accordance with a desired off-state of an LED device. The thermochromic materials are applied to a structure that is in a light path of light emitted by the LED device. In the off-state the LED device produces a desired off-state colored appearance. When the LED device is in the on-state, the thermochromic materials heat up and become more and more transparent. The light emitted from the device in its on-state does not suffer from color shifting due to the presence of the thermochromic materials. Furthermore, light emitted from the LED device in its on-state does not suffer from attenuation due to the presence of the thermochromic materials. Techniques to select and position thermochromic materials in or around LED apparatuses are presented.
    Type: Application
    Filed: September 22, 2020
    Publication date: January 14, 2021
    Applicant: LUMILEDS LLC
    Inventors: Hisashi MASUI, Okeg SHCHEKIN, Ken SHIMIZU, Marcel BOHMER, Frank JIN, Jyoti BHARDWAJ
  • Patent number: 10886703
    Abstract: A distributed Bragg reflector (DBR) structure on a substrate includes a high refractive index layer comprising titanium oxide (TiO2) and a low refractive index layer having a high carbon region and at least one low carbon region that contacts the high refractive index layer. Multiple layers of the high refractive index layer and the low refractive index layer are stacked. Typically, the multiple layers of the high refractive index layer and the low refractive index layer are stacked to a thickness of less than 10 microns. Each of the respective layers of the high refractive index layer and the low refractive index layer have a thickness of less than 0.2 microns.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: January 5, 2021
    Assignee: Lumileds LLC
    Inventors: Ken Shimizu, Hisashi Masui, Ted Wangensteen
  • Publication number: 20200412097
    Abstract: A distributed Bragg reflector (DBR) structure on a substrate includes a high refractive index layer comprising titanium oxide (TiO2) and a low refractive index layer having a high carbon region and at least one low carbon region that contacts the high refractive index layer. Multiple layers of the high refractive index layer and the low refractive index layer are stacked. Typically, the multiple layers of the high refractive index layer and the low refractive index layer are stacked to a thickness of less than 10 microns. Each of the respective layers of the high refractive index layer and the low refractive index layer have a thickness of less than 0.2 microns.
    Type: Application
    Filed: June 27, 2019
    Publication date: December 31, 2020
    Applicant: Lumileds LLC
    Inventors: Ken SHIMIZU, Hisashi MASUI, Ted WANGENSTEEN
  • Publication number: 20200412098
    Abstract: A distributed Bragg reflector (DBR) structure on a substrate includes a high refractive index layer comprising titanium oxide (TiO2) and a low refractive index layer having a high carbon region and at least one low carbon region that contacts the high refractive index layer. Multiple layers of the high refractive index layer and the low refractive index layer are stacked. Typically, the multiple layers of the high refractive index layer and the low refractive index layer are stacked to a thickness of less than 10 microns. Each of the respective layers of the high refractive index layer and the low refractive index layer have a thickness of less than 0.2 microns.
    Type: Application
    Filed: July 31, 2020
    Publication date: December 31, 2020
    Applicant: Lumileds LLC
    Inventors: Ken SHIMIZU, Hisashi MASUI, Ted WANGENSTEEN
  • Patent number: 10854795
    Abstract: A Light Emitting Device (LED) that has increased reliability and efficiency. Specifically, the LED may be formed using Atomic Layer Deposition to improve the thermal conductivity between the ceramic plate and the LED, decrease the amount of organic contamination, and increase the efficiency of the optical output of the LED.
    Type: Grant
    Filed: September 9, 2019
    Date of Patent: December 1, 2020
    Assignee: Lumileds LLC
    Inventors: Ken T. Shimizu, Hisashi Masui, Daniel B. Roitman
  • Patent number: 10854794
    Abstract: A wavelength converting layer is partially diced to generate a first and second wavelength converting layer segment and to allow partial isolation between the first segment and the second segment such that the wavelength converting layer segments are connected by a connecting wavelength converting layer. The first and second wavelength converting layer segments are attached to a first and second light emitting device, respectively to create a first and second pixel. The connecting wavelength converting layer segment is removed to allow complete isolation between the first pixel and the second pixel. An optical isolation material is applied to exposed surfaces of the first and second pixel and a sacrificial portion of the wavelength converting layer segments and optical isolation material attached to the sacrificial portion is removed from a surface facing away from the first light emitting device, to expose a emitting surface of the first wavelength converting layer segment.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: December 1, 2020
    Assignee: Lumileds LLC
    Inventors: Kentaro Shimizu, Hisashi Masui, Yu-Chen Shen, Danielle Russell Chamberlin, Peter Josef Schmidt
  • Publication number: 20200335672
    Abstract: A wavelength converting layer is partially diced to generate a first and second wavelength converting layer segment and to allow partial isolation between the first segment and the second segment such that the wavelength converting layer segments are connected by a connecting wavelength converting layer. The first and second wavelength converting layer segments are attached to a first and second light emitting device, respectively to create a first and second pixel. The connecting wavelength converting layer segment is removed to allow complete isolation between the first pixel and the second pixel. An optical isolation material is applied to exposed surfaces of the first and second pixel and a sacrificial portion of the wavelength converting layer segments and optical isolation material attached to the sacrificial portion is removed from a surface facing away from the first light emitting device, to expose a emitting surface of the first wavelength converting layer segment.
    Type: Application
    Filed: June 30, 2020
    Publication date: October 22, 2020
    Applicant: LUMILEDS LLC
    Inventors: Kentaro SHIMIZU, Hisashi MASUI, Yu-Chen SHEN, Danielle Russell CHAMBERLIN, Peter Josef SCHMIDT