Patents by Inventor Hisayasu Kaneshiro

Hisayasu Kaneshiro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7858200
    Abstract: Disclosed in an adhesive film which enables to obtain a flexible metal clad laminate which is suppressed in dimensional change when produced by heat roll lamination. Such an adhesive film comprises a heat-resistant layer containing a highly heat resistant polyimide and an adhesive layer which is formed on at least one surface of the heat-resistant layer and contains a thermoplastic polyimide. In this adhesive film, the thermal shrinkage ratio in the TD direction is not less than +0.01%, and the thermal shrinkage ratio in the MD direction is not more than ?0.02%. Consequently, when a metal layer and the adhesive film are bonded together by heat roll lamination and the resulting laminate is subjected to a treatment with heating, occurrence of dimensional changes can be sufficiently suppressed.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: December 28, 2010
    Assignee: Kaneka Corporation
    Inventors: Masami Yanagida, Hisayasu Kaneshiro
  • Patent number: 7811660
    Abstract: A non-thermoplastic polyimide film exhibits high adherability without expensive surface treatment and is made from a precursor solution having high storage stability. The non-thermoplastic polyimide film comprises a non-thermoplastic polyimide resin having a block component derived from a thermoplastic polyimide. Preferably, the block component of the thermoplastic polyimide is present in an amount of 20 to 60 mol % of the entire polyimide so that the precursor solution thereof exhibits high storage stability and that the film can exhibit high adherability, in particular, high adherability to polyimide adhesives.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: October 12, 2010
    Assignee: Kaneka Corporation
    Inventors: Hisayasu Kaneshiro, Hiroyuki Tsuji, Takashi Kikuchi
  • Publication number: 20100143729
    Abstract: Disclosed is a flexible metal clad laminate plate with good appearance which can be manufactured by a metalizing method such as evaporation coating, sputtering or plating. The flexible metal clad laminate plate has a polyimide film. The polyamide film is produced by reacting an aromatic diamine with an aromatic acid dianhydride to produce a polyamide acid and then imidizing the polyamide. The polyamide film has (A) an inflexion point of the storage modulus falling within the range from 270 to 340° C., (B) the peak top of tan ?; (which is a value given by dividing the loss modulus by the storage modulus) falling within the range from 320 to 410° C., (C) the storage modulus at 400° C. falling within the range from 0.5 to 1.5 GPa, and (D) the storage modulus ?1 (GPa) at the inflexion point and the storage modulus ?2 (GPa) at 400° C. both falling within the range satisfying Formula (1) below 85?{(?1??2)/?1}×100?70.
    Type: Application
    Filed: July 26, 2006
    Publication date: June 10, 2010
    Inventors: Takashi Kikuchi, Hisayasu Kaneshiro, Shogo Fujimoto
  • Patent number: 7678315
    Abstract: A process for producing an adhesive film includes laminating an adhesive layer containing thermoplastic polyimide onto at least one surface of a highly heat-resistant polyimide layer by coextrusion casting method, wherein a chemical dehydrator and a catalyst are contained in a precursor solution of the highly heat-resistant polyimide and/or a solution containing either the thermoplastic polyimide or a precursor of the thermoplastic polyimide.
    Type: Grant
    Filed: November 17, 2006
    Date of Patent: March 16, 2010
    Assignee: Kaneka Corporation
    Inventors: Masami Yanagida, Hisayasu Kaneshiro, Takashi Kikuchi, Hiroyuki Tsuji
  • Publication number: 20100003531
    Abstract: Disclosed is a polyimide film which exhibits high adherability to a metal foil via an adhesive layer containing a thermoplastic polyimide without requiring a special surface treatment. Specifically disclosed is a non-thermoplastic polyimide film obtained by imidizing a polyamic acid solution which is obtained from aromatic diamine and aromatic acid dianhydride. This non-thermoplastic polyimide film is characterized in that the aromatic diamine contains 4,4?-diaminodiphenylether and bis{4-(4-aminophenoxy)phenyl}propane, and the solution containing a polyamic acid is obtained by a specific production method.
    Type: Application
    Filed: July 22, 2009
    Publication date: January 7, 2010
    Inventors: Takashi Kikuchi, Hisayasu Kaneshiro
  • Publication number: 20090197110
    Abstract: A polyimide film which, especially when superposed on a metal layer by the laminating method, has the function of diminishing the thermal distortion to be imposed on the material; an adhesive film and a flexible metal-clad laminate each comprising or obtained with the polyimide film. the polyimide film is obtained by reacting an aromatic diamine with an aromatic acid dianhydride and imidiating the polyamic acid obtained, and has a storage elastic modulus in a specific range.
    Type: Application
    Filed: September 14, 2005
    Publication date: August 6, 2009
    Inventors: Takashi Kikuchi, Hisayasu Kaneshiro
  • Publication number: 20090155610
    Abstract: It is an object of the present invention to provide a heat-resistant adhesive sheet for suppressing fluctuation in dimensional stability of a flexible printed board or, in particular, of a two-layer flexible printed board which has recently been increasingly demanded and which is required to be more highly heat-resistant and reliable. The foregoing problems can be solved by a heat-resistant adhesive sheet having a heat-resistant adhesive layer, containing a thermoplastic polyimide, which is provided on at least one surface of an insulating layer containing a non-thermoplastic polyimide, the heat-resistant adhesive sheet having a stretching of not more than 10 mm at one side thereof.
    Type: Application
    Filed: September 1, 2006
    Publication date: June 18, 2009
    Inventors: Hisayasu Kaneshiro, Takashi Kikuchi, Takaaki Matsuwaki
  • Publication number: 20090069531
    Abstract: A polyimide film which, when used in FPC production, is reduced in dimensional change during the production steps. In particular, a metal-clad laminate apt to have abnormal parts such as rumples is produced from the film, and an FPC reduced in dimensional change is obtained in high yield. The polyimide film has a tan ? peak temperature within a range of 320° C. or more and lower than 380° C. in measuring a dynamic viscoelasticity, and is characterized by having a maximum sag of 13 mm or less.
    Type: Application
    Filed: April 12, 2006
    Publication date: March 12, 2009
    Inventors: Hisayasu Kaneshiro, Takashi Kikuchi, Takaaki Matsuwaki
  • Publication number: 20090011231
    Abstract: Disclosed is an adhesive film having high dimensional stability which can be suitably used for two layer FPCs. Specifically, disclosed is an adhesive sheet composed of an insulting layer and an adhesive layer arranged on one side or both sides of the insulating layer. This adhesive sheet is characterized in that the insulating layer has a ratio E?2/E?1 between the storage elasticity modulus E?1 at 25° C. and the storage elasticity modulus E?2 at 380° C. of not more than 0.2 and a coefficient of thermal expansion in the MD direction of 5-15 ppm at 100-200° C. It is further characterized in that the change in the coefficient of thermal expansion of the adhesive sheet at 100-250° C. after heat treatment at 380° C. for 30 second under tension of 20 kg/m is not more than 2.5 ppm in the tension direction and not more than 10 ppm in the direction perpendicular to the tension direction.
    Type: Application
    Filed: September 29, 2005
    Publication date: January 8, 2009
    Inventors: Hisayasu Kaneshiro, Takashi Kikuchi
  • Publication number: 20090011223
    Abstract: Disclosed is a polyimide film which is free from coarse particles caused by aggregation of a filler, therefore, can avoid abnormal electrical discharge during a discharge treatment, repelling during application of an adhesive, and the like. Also disclosed is a method for production of the polyimide film.
    Type: Application
    Filed: January 4, 2007
    Publication date: January 8, 2009
    Inventors: Hisayasu Kaneshiro, Takashi Kikuchi, Shogo Fujimoto
  • Publication number: 20080305346
    Abstract: Disclosed in an adhesive film which enables to obtain a flexible metal clad laminate which is suppressed in dimensional change when produced by heat roll lamination. Such an adhesive film comprises a heat-resistant layer containing a highly heat resistant polyimide and an adhesive layer which is formed on at least one surface of the heat-resistant layer and contains a thermoplastic polyimide. In this adhesive film, the thermal shrinkage ratio in the TD direction is not less than +0.01%, and the thermal shrinkage ratio in the MD direction is not more than ?0.02%. Consequently, when a metal layer and the adhesive film are bonded together by heat roll lamination and the resulting laminate is subjected to a treatment with heating, occurrence of dimensional changes can be sufficiently suppressed.
    Type: Application
    Filed: July 20, 2005
    Publication date: December 11, 2008
    Applicant: Kaneka Corporation
    Inventors: Masami Yanagida, Hisayasu Kaneshiro
  • Publication number: 20080305316
    Abstract: The present invention provides a polyimide film and its usage. The polyimide film according to the present invention does not cause dimensional change due to thermal stress. The present invention particularly relates to a polyimide film and its usage, which polyimide film has a characteristic of suppressing thermal deformation of the material in lamination of a polyimide film and a metal layer by a laminate method. The polyimide film according to the present invention has the following characteristics: (1) an inflexion point of storage modulus ranges from 270° C. to 340° C.; (2) tan ?, which is a value obtained by dividing a loss elastic modulus by a storage modulus, has a peak-top in a range of 320° C. to 410° C.; (3) a storage modulus at 380° C. ranges from 0.4 GPa to 2.0 GPa; and (4) a storage modulus ?1 at the inflexion point (GPa) and a storage modulus ?2 at 380° C. (GPa) satisfy: 85?{(?1??2)/?1}×100?65.
    Type: Application
    Filed: April 25, 2006
    Publication date: December 11, 2008
    Inventors: Hisayasu Kaneshiro, Takashi Kikuchi
  • Publication number: 20080287642
    Abstract: A process for the production of non-thermoplastic polyimide film whose precursor solution has high storage stability and which exhibits high adhesiveness even without expensive surface treatment, more specifically, a process fro the production of non-thermoplastic polyimide film made of a non-thermoplastic polyimide containing a block resulting from a thermoplastic polyimide which comprises (A) the step of forming a prepolymer having amino or an acid anhydride group at the end in an organic polar solvent (B) the step of synthesizing a polyimide precursor solution by using the obtained prepolymer, an acid anhydride, and a diamine in such a way as to become substantially equimolar over the whole step, and (C) the step of casting a film-forming dope containing the polyimide precursor solution and subjecting the resultant dope to chemical and/or thermal imidization, wherein the diamine and acid anhydride used in the step (A) are selected so that the reaction of both with each other in equimolar amounts can give a
    Type: Application
    Filed: September 20, 2005
    Publication date: November 20, 2008
    Applicant: KANEKA CORPORATION
    Inventors: Hisayasu Kaneshiro, Takashi Kikuchi
  • Patent number: 7416695
    Abstract: A polyamide acid solution and/or gel film is subjected to at least any one of the following processes: addition of a semiconducting inorganic filler, addition of a conductivity imparting agent, and formation of a conductive film. Thereafter, the polyamide acid contained in the polyamide acid solution or gel film is imidized. Thus, the obtained semiconducting polyimide film has surface and volume resistances satisfactorily controllable and less dependent on voltage, excellent mechanical properties, and a high elongation rate.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: August 26, 2008
    Assignee: Kaneka Corporation
    Inventors: Hisayasu Kaneshiro, Yasushi Nishikawa, Kiyokazu Akahori
  • Publication number: 20080182112
    Abstract: A metal-coated polyimide film is excellent in long-term adhesion reliability, exhibits various dimensional stabilities, and is particularly suitable for FPC, COF and TAB applications. The metal-coated polyimide film comprises a non-thermoplastic polyimide film; and a metal layer being directly formed on one surface or both surfaces of the non-thermoplastic polyimide film without using an adhesive, wherein the non-thermoplastic polyimide film contains a non-thermoplastic polyimide resin having a thermoplastic polyimide block component.
    Type: Application
    Filed: February 1, 2008
    Publication date: July 31, 2008
    Inventors: Hisayasu Kaneshiro, Takashi Kikuchi, Shogo Fujimoto
  • Publication number: 20080097073
    Abstract: Disclosed is a polyimide film which exhibits high adherability to a metal foil via an adhesive layer containing a thermoplastic polyimide without requiring a special surface treatment. Specifically disclosed is a non-thermoplastic polyimide film obtained by imidizing a polyamic acid solution which is obtained from aromatic diamine and aromatic acid dianhydride. This non-thermoplastic polyimide film is characterized in that the aromatic diamine contains 4,4?-diaminodiphenylether and bis{4-(4-aminophenoxy)phenyl}propane, and the solution containing a polyamic acid is obtained by a specific production method.
    Type: Application
    Filed: January 13, 2006
    Publication date: April 24, 2008
    Applicant: KANEKA CORPORATION
    Inventors: Takashi Kikuchi, Hisayasu Kaneshiro
  • Publication number: 20080050586
    Abstract: It is an object of the present invention to provide an adhesive film which is used for producing, by a laminating method, a flexible metal-clad laminate in which the change in dimensions is suppressed, a flexible metal-clad laminate including the adhesive film, and a production method therefor.
    Type: Application
    Filed: December 28, 2004
    Publication date: February 28, 2008
    Applicant: Kaneka Corporation
    Inventors: Takashi Kikuchi, Hiroyuki Tsuji, Hisayasu Kaneshiro
  • Publication number: 20070292701
    Abstract: Disclosed is a non-thermoplastic polyimide film obtained by imidating a polyamic acid-containing solution which is obtained by reacting an aromatic diamine containing 3,4?-diaminodiphenyl ether and 2,2-bis{4-(4-aminophenoxy)phenyl}propane with an aromatic acid dianhydride by a specific polymerization process. This polyimide film exhibits good adherability with respect to a metal foil via an adhesive layer containing a thermoplastic polyimide without being subjected to a special surface treatment.
    Type: Application
    Filed: September 15, 2005
    Publication date: December 20, 2007
    Inventors: Takashi Kikuchi, Hisayasu Kaneshiro
  • Publication number: 20070260036
    Abstract: Disclosed is a polyimide film having good adherability to an adhesive, especially to a polyimide adhesive. Specifically, disclosed is a non-thermoplastic polyimide film whose raw material is composed of a diamine essentially containing 2,2-bisaminophenoxylphenylpropane and praphenylene diamine, and an acid dianhydride component essentially containing a pyromellitic dianhydride and 3,3?,4,4?-benzophenone tetracarboxylic dianhydride. Thus non-thermoplastic polyimide film is characterized by having an average birefringence of less than 0.14.
    Type: Application
    Filed: September 9, 2005
    Publication date: November 8, 2007
    Inventors: Hisayasu Kaneshiro, Takashi Kikuchi
  • Publication number: 20070179271
    Abstract: A non-thermoplastic polyimide film exhibits high adherability without expensive surface treatment and is made from a precursor solution having high storage stability. The non-thermoplastic polyimide film comprises a non-thermoplastic polyimide resin having a block component derived from a thermoplastic polyimide. Preferably, the block component of the thermoplastic polyimide is present in an amount of 20 to 60 mol % of the entire polyimide so that the precursor solution thereof exhibits high storage stability and that the film can exhibit high adherability, in particular, high adherability to polyimide adhesives.
    Type: Application
    Filed: January 26, 2007
    Publication date: August 2, 2007
    Inventors: Hisayasu Kaneshiro, Hiroyuki Tsuji, Takashi Kikuchi