Patents by Inventor Hitoshi Ohkubo
Hitoshi Ohkubo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11961652Abstract: In a coil component, a shield layer is provided after the unevenness of the surface of an element body is smoothened by the surface being covered with an insulating layer. A Cu layer of the shield layer is provided on a smooth surface, and thus a thickness variation can be suppressed and the Cu layer can be formed with a substantially uniform thickness. In the coil component, a point where the shield layer is thin or a point lacking the shield layer is unlikely to be generated and a functional degradation of the shield layer is effectively suppressed.Type: GrantFiled: October 24, 2019Date of Patent: April 16, 2024Assignee: TDK CORPORATIONInventors: Hitoshi Ohkubo, Masazumi Arata, Kenichi Kawabata, Atsushi Sato
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Patent number: 11894174Abstract: In a coil component, a height h1 of a pedestal portion of a resin wall corresponds to the height position of a step portion. In addition, a height of a seed portion corresponds to the plating start position at a time when a winding portion of a coil is plated and grown. The plating start position and the step portion are designed to be close to each other by the height h1 of the pedestal portion and the height h2 of the seed portion satisfying 0.3?h1/h2?10. Accordingly, although the coil component has a configuration in which the resin wall has the step portion, the inside of the step portion is sufficiently filled with a coil conductor, and thus deterioration of characteristics is suppressed.Type: GrantFiled: November 10, 2020Date of Patent: February 6, 2024Assignee: TDK CORPORATIONInventors: Hitoshi Ohkubo, Manabu Ohta, Ryo Fukuoka, Hironori Kimata
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Patent number: 11705270Abstract: In a coil component, an uneven structure provided by an insulation layer and a resin wall contributes to extension of a contact area with respect to a magnetic body, so that an adhesive force with respect to the magnetic body is improved. In addition, the magnetic body protrudes downward toward an exposed region of the resin wall corresponding to a recessed portion in the uneven structure, a volume thereof is increased, and coil characteristics such as an inductance value are improved.Type: GrantFiled: May 19, 2020Date of Patent: July 18, 2023Assignee: TDK CORPORATIONInventors: Miyuki Asai, Hokuto Eda, Masazumi Arata, Hitoshi Ohkubo
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Patent number: 11705265Abstract: In a coil component, a second magnetic portion disposed in the vicinity of a coil is designed to have a higher proportion of Fe than a metal magnetic powder-containing resin constituting a first magnetic portion. Therefore, a magnetic flux of the coil flows smoothly. Although the second magnetic portion has a relatively lower withstand voltage than the first magnetic portion, since the second magnetic portion is surrounded by the first magnetic portion, it is not exposed on an outer surface of a magnetic body. For this reason, a situation in which the coil and external terminal electrodes are short-circuited with the second magnetic portion therebetween is effectively curbed, and short-circuiting between the coil and the external terminal electrodes can be curbed.Type: GrantFiled: May 19, 2020Date of Patent: July 18, 2023Assignee: TDK CORPORATIONInventors: Miyuki Asai, Takahiro Kawahara, Masazumi Arata, Hitoshi Ohkubo
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Patent number: 11682507Abstract: A coil component having high inductance while suppressing core loss is obtained. The coil component includes a coil and a magnetic core. The magnetic core has a laminated body in which soft magnetic layers are laminated. Micro gaps are formed in the soft magnetic layers. The soft magnetic layers are divided into at least two or more small pieces by the micro gaps. A structure made of Fe-based nano-crystals is observed in the soft magnetic layers.Type: GrantFiled: February 25, 2020Date of Patent: June 20, 2023Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto, Hitoshi Ohkubo, Atsuyuki Nakano
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Patent number: 11680307Abstract: A magnetic core includes a metal magnetic powder, which has a large size powder, an intermediate size powder, and a small size powder. A particle size of the large size powder is 10 ?m or more and 60 ?m or less. A particle size of the intermediate size powder is 2.0 ?m or more and less than 10 ?m. A particle size of the small size powder is 0.1 ?m or more and less than 2.0 ?m. The large size powder, the intermediate size powder, and the small size powder have an insulation coating. When A1 represents an average insulation coating thickness of the large size powder, A2 represents an average insulation coating thickness of the intermediate size powder, A3 represents an average insulation coating thickness of the small size powder, A3 is 30 nm or more and 100 nm or less, A3/A1?1.3, and A3/A2?1.0.Type: GrantFiled: October 15, 2021Date of Patent: June 20, 2023Assignee: TDK CORPORATIONInventors: Kyohei Tonoyama, Ken Satoh, Kentaro Saito, Miyuki Asai, Hitoshi Ohkubo
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Patent number: 11657949Abstract: A magnetic core and a coil component with excellent permeability, core loss, DC superimposition property, and withstand voltage. A magnetic core has a metal magnetic powder containing resin including a metal magnetic powder. The metal magnetic powder includes a large size powder, an intermediate size powder, and a small size powder. A particle size of the large size powder is 10 ?m or more and 60 ?m or less. A particle size of the intermediate size powder is 2.0 ?m or more and less than 10 ?m. A particle size of the small size powder is 0.1 ?m or more and less than 2.0 ?m. The large size powder includes a nano crystal. A ratio of the large size powder existing with respect to the metal magnetic powder is 39% or more and 91% or less in terms of an area ratio in a cross section of the magnetic core.Type: GrantFiled: October 25, 2019Date of Patent: May 23, 2023Assignee: TDK CORPORATIONInventors: Kyohei Tonoyama, Ken Satoh, Kentaro Saito, Miyuki Asai, Hitoshi Ohkubo
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Publication number: 20230072929Abstract: In the coil component, external stress applied when the upper coil structure, the lower coil structure, and the magnetic sheet are stacked is dispersed by the undulation of both main surfaces of the magnetic sheet. By dispersing the stress in this manner, a situation in which defects such as cracks occur in the coil structure is effectively suppressed.Type: ApplicationFiled: August 30, 2022Publication date: March 9, 2023Applicant: TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI
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Publication number: 20230063586Abstract: Since the magnetic sheet is adopted as the coil component, magnetic saturation is likely to occur in the magnetic sheet, and it is considered that the DC superimposition characteristic of the coil component is deteriorated. However, since the inner edge of the coil structure backs down with respect to the inner edge of the magnetic sheet so that the magnetic flux generated in the coil easily circulates, the deterioration of the DC superimposition characteristics due to the adoption of the magnetic sheet is suppressed.Type: ApplicationFiled: August 30, 2022Publication date: March 2, 2023Applicant: TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI
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Publication number: 20230066655Abstract: In the coil component, since the contact area between the external terminal electrode and the element body is increased by the protrusion of the external terminal electrode, the external terminal electrode and the element body are more closely attached to each other. Therefore, the attachment strength between the external terminal electrode and the element body can be improved. Hence, it is possible to suppress peeling of the external terminal electrode from the element body.Type: ApplicationFiled: August 22, 2022Publication date: March 2, 2023Applicant: TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI, Manabu OHTA, Kenei ONUMA
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Publication number: 20230063602Abstract: In the coil component, the coupling coefficient can be adjusted by the magnetic sheet and the insulator interposed between the pair of coils. For example, by increasing the magnetic permeability of the magnetic sheet so that the magnetic flux generated in the coil easily passes through the magnetic sheet, the coupling coefficient decreases. In the coil component, the coupling coefficient can be adjusted while the thickness of the element body is suppressed.Type: ApplicationFiled: August 30, 2022Publication date: March 2, 2023Applicants: TDK CORPORATION, TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI
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Patent number: 11569024Abstract: An upper end portion and a lower end portion of a second magnetic portion of a coil component are further away from a coil than when a third part and a fifth part are not present. For this reason, a magnetic flux is unlikely to be concentrated in the upper end portion and the lower end portion of the second magnetic portion, so that magnetic saturation is unlikely to occur. Therefore, improvement of direct current superimposition characteristics is realized in the coil component.Type: GrantFiled: May 19, 2020Date of Patent: January 31, 2023Assignee: TDK CORPORATIONInventors: Kenei Onuma, Masazumi Arata, Hitoshi Ohkubo
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Publication number: 20230023284Abstract: In a coil component, fixing strength of an external terminal is improved. In the coil component, on the end face of the element body, the center position of the external terminal electrode in the first direction is biased toward the center position of the end face with respect to the center position of the outer end portion. Therefore, the fixing area between the external terminal electrode and the element body is increased on the center position side of the end face, and thus fixing strength between the external terminal electrode and the element body is improved.Type: ApplicationFiled: July 18, 2022Publication date: January 26, 2023Applicant: TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI
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Publication number: 20230022095Abstract: In a coil component, coupling coefficient is improved. In the coil component, the coupling position between the outer end portion of the first planar coil and the first lead-out portion is biased toward the second lead-out portion with respect to the center line of the first lead-out portion, whereby the length of the second planar coil not alongside with the outermost turn of the first planar coil is shortened. By shortening the length of the second planar coil, the coupling coefficient between the first coil portion and the second coil portion is increased.Type: ApplicationFiled: July 18, 2022Publication date: January 26, 2023Applicant: TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI
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Publication number: 20230022189Abstract: In a coil component, heat radiation around a through conductor is improved. In the coil component, since the cross-sectional area of the inner end portion of the planar coil is designed to be relatively large, heat generated in the through conductor is easily transferred to the inner end portion. Since heat is efficiently transferred from the through conductor to the inner end portion, high heat radiation around the through conductor is achieved.Type: ApplicationFiled: July 18, 2022Publication date: January 26, 2023Applicant: TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI
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Patent number: 11557427Abstract: A coil component in which a change in thicknesses of the winding part is prevented is provided. According to the coil component, since each of a pair of neighboring resin walls and a seed part between the pair of resin walls are separated by a predetermined distance, a plating part grown on the seed part is easy to grow uniformly between the pair of neighboring resin walls. For this reason, the winding part whose surface is gentle and in which a change in thickness is prevented is obtained by plating growth.Type: GrantFiled: January 3, 2020Date of Patent: January 17, 2023Assignee: TDK CORPORATIONInventors: Hitoshi Ohkubo, Masazumi Arata, Manabu Ohta, Yuuya Kaname, Yoshihiro Maeda, Takahiro Kawahara, Hokuto Eda, Shigeki Sato
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Publication number: 20220415566Abstract: An electronic component preventing peeling of an external terminal is provided. Since each of the external terminal electrodes on the upper face has a U-shaped outline, stress concentration is less likely to occur at an inner end portion than in the external terminal electrode having a corner at the inner end portion. Therefore, for example, even when an impact is applied, a situation in which the external terminal electrode peels off from the upper face due to stress concentration is prevented.Type: ApplicationFiled: June 21, 2022Publication date: December 29, 2022Applicant: TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI, Manabu OHTA, Kenei ONUMA
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Publication number: 20220392698Abstract: A coil component improving insulation between external terminals provided on the same surface of an element body is provided. In the coil component, when a voltage is applied via the external terminal electrode, for example, a potential difference may occur between the outer end portions. In the coil component, since the insulation between the outer end portions is enhanced by the upper insulator exposed on the end face of the element body, even when a potential difference occurs between the outer end portions, a situation in which the outer end portions are short-circuited on the end face is prevented.Type: ApplicationFiled: June 1, 2022Publication date: December 8, 2022Applicant: TDK CORPORATIONInventors: Hokuto EDA, Hitoshi OHKUBO, Masazumi ARATA, Masataro SAITO, Kohei TAKAHASHI, Takamasa IWASAKI
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Patent number: 11521791Abstract: An upper end portion and a lower end portion of a second magnetic portion of a coil component are further away from a coil than when a third part and a fifth part are not present. For this reason, a magnetic flux is unlikely to be concentrated in the upper end portion and the lower end portion of the second magnetic portion, so that magnetic saturation is unlikely to occur. Therefore, improvement of direct current superimposition characteristics is realized in the coil component.Type: GrantFiled: May 19, 2020Date of Patent: December 6, 2022Assignee: TDK CORPORATIONInventors: Kenei Onuma, Masazumi Arata, Hitoshi Ohkubo
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Publication number: 20220189679Abstract: In the coil component, the maximum reference surface height of the entire wall of the outermost wall and the innermost wall is the same as the reference surface height of the winding part of the coil, that is, equal to or less than the reference surface height of the winding part of the coil. In addition, in both the outermost wall and the innermost wall, the reference surface height of the second side surface is lower than the reference surface height of the winding part of the coil. In this case, in the vicinity of the upper surface of the outermost wall and the innermost wall, the magnetic flux toward the main surface side of the substrate is suppressed from being blocked by the outermost wall and the innermost wall, and the magnetic flux circulation is improved. Thus, the coil characteristics of the coil component are improved.Type: ApplicationFiled: December 8, 2021Publication date: June 16, 2022Applicant: TDK CORPORATIONInventors: Ryo FUKUOKA, Hironori KIMATA, Masataro SAITO, Masazumi ARATA, Hitoshi OHKUBO