Patents by Inventor Hosadurga Shobha

Hosadurga Shobha has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210280456
    Abstract: A method for fabricating a semiconductor device including a skip via connection between metallization levels includes subtractively etching first conductive material to form a first via and a skip via on a first conductive line. The first via and the first conductive line are included within a first metallization level. The skip via is used to connect the first metallization level to a third metallization level above a second metallization level. The method further includes forming, on the first via from second conductive material, a second via disposed on a second conductive line. The second via and the second conductive line are included within the second metallization level.
    Type: Application
    Filed: March 9, 2020
    Publication date: September 9, 2021
    Inventors: Huai Huang, Lawrence A. Clevenger, Hosadurga Shobha, Christopher J. Penny, Nicholas Anthony Lanzillo
  • Publication number: 20210280510
    Abstract: A technique relates to an integrated circuit. A first dielectric material is formed on a layer, and a second dielectric material is formed on the first dielectric material, the second dielectric material having a different characteristic than the first dielectric material. Conductive material is formed in the first dielectric material, the second dielectric material, and the layer, the conductive material forming interconnects in the layer separated by a stack of the first dielectric material and the second dielectric material. The conductive material forms a self-aligned conductive via on one of the interconnects according to a topography of the stack, the stack of the first dielectric material and the second dielectric material electrically insulating the one of the interconnects from another one of the interconnects.
    Type: Application
    Filed: March 3, 2020
    Publication date: September 9, 2021
    Inventors: Nicholas Anthony Lanzillo, Christopher J. Penny, Hosadurga Shobha, Lawrence A. Clevenger, Robert Robison
  • Patent number: 11101175
    Abstract: Chamferless via structures and methods of manufacture are provided. The structures include a conductive line and a set of chamferless wiring vias formed in a dielectric material with at least one of the vias in contact with the conductive line. The set of chamferless wiring vias is formed with at least a first subset of wiring vias of a first height and a second subset of wiring vias of a second height. The method includes filling trenches within a substrate with a conductive material to form a set of wiring vias with a first height. Next, a block mask is used over a capping material layer to expose a portion of the conductive material layer. The capping material and the conductive material of the set of wiring vias defined by the block mask are etched forming a subset of wiring vias of the second height.
    Type: Grant
    Filed: November 21, 2018
    Date of Patent: August 24, 2021
    Assignee: International Business Machines Corporation
    Inventors: Yann Mignot, Chih-Chao Yang, Hosadurga Shobha
  • Publication number: 20210225700
    Abstract: A method for fabricating a semiconductor device includes forming one or more layers including at least one of a liner and a barrier along surfaces of a first interlevel dielectric (ILD) layer within a trench, after forming the one or more liners, performing a via etch to form a via opening exposing a first conductive line corresponding to a first metallization level, and forming, within the via opening and on the first conductive line, a barrier-less prefilled via including first conductive material.
    Type: Application
    Filed: January 16, 2020
    Publication date: July 22, 2021
    Inventors: Nicholas Anthony Lanzillo, Hosadurga Shobha, Junli Wang, Lawrence A. Clevenger, Christopher J. Penny, Robert Robison, Huai Huang
  • Publication number: 20210217653
    Abstract: A method is presented forming a fully-aligned via (FAV) and airgaps within a semiconductor device. The method includes forming a plurality of copper (Cu) trenches within an insulating layer, forming a plurality of ILD regions over exposed portions of the insulating layer, selectively removing a first section of the ILD regions in an airgap region, and maintaining a second section of the ILD regions in a non-airgap region. The method further includes forming airgaps in the airgap region and forming a via in the non-airgap region contacting a Cu trench of the plurality of Cu trenches.
    Type: Application
    Filed: March 29, 2021
    Publication date: July 15, 2021
    Inventors: Christopher J. Penny, Benjamin D. Briggs, Huai Huang, Lawrence A. Clevenger, Michael Rizzolo, Hosadurga Shobha
  • Patent number: 11056426
    Abstract: Techniques for fabricating a metallic interconnect include forming a first metallization layer that includes a first dielectric layer, a first metallic layer formed in the first dielectric layer and a first capping layer formed on the first dielectric layer and the first metallic layer and forming a second metallization layer that includes a second dielectric layer, a second metallic layer formed in the second dielectric layer and a second capping layer formed on the second dielectric layer and the second metallic layer. A channel is etched in the second capping layer, second dielectric layer, and first capping layer that exposes a portion of the first metallic layer and a portion of the second metallic layer. A metallic interconnect structure is formed in the channel in contact with the exposed portion of the first metallic layer and the exposed portion of the second metallic layer.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: July 6, 2021
    Assignee: International Business Machines Corporation
    Inventors: Yann Mignot, Hosadurga Shobha, Hsueh-Chung Chen, Chih-Chao Yang
  • Publication number: 20210098388
    Abstract: Techniques to enable bottom barrier free interconnects without voids. In one aspect, a method of forming interconnects includes: forming metal lines embedded in a dielectric; depositing a sacrificial dielectric over the metal lines; patterning vias and trenches in the sacrificial dielectric down to the metal lines, with the trenches positioned over the vias; lining the vias and trenches with a barrier layer; depositing a conductor into the vias and trenches over the barrier layer to form the interconnects; forming a selective capping layer on the interconnects; removing the sacrificial dielectric in its entirety; and depositing an interlayer dielectric (ILD) to replace the sacrificial dielectric. An interconnect structure is also provided.
    Type: Application
    Filed: September 28, 2019
    Publication date: April 1, 2021
    Inventors: Kenneth Chun Kuen Cheng, Koichi Motoyama, Kisik Choi, Cornelius Brown Peethala, Hosadurga Shobha, Joe Lee
  • Patent number: 10964588
    Abstract: A method is presented forming a fully-aligned via (FAV) and airgaps within a semiconductor device. The method includes forming a plurality of copper (Cu) trenches within an insulating layer, forming a plurality of ILD regions over exposed portions of the insulating layer, selectively removing a first section of the ILD regions in an airgap region, and maintaining a second section of the ILD regions in a non-airgap region. The method further includes forming airgaps in the airgap region and forming a via in the non-airgap region contacting a Cu trench of the plurality of Cu trenches.
    Type: Grant
    Filed: May 6, 2020
    Date of Patent: March 30, 2021
    Assignee: Tessera, Inc.
    Inventors: Christopher J. Penny, Benjamin David Briggs, Huai Huang, Lawrence A. Clevenger, Michael Rizzolo, Hosadurga Shobha
  • Publication number: 20210082744
    Abstract: Techniques for forming trapezoidal-shaped interconnects are provided. In one aspect, a method for forming an interconnect structure includes: patterning a trench(es) in a dielectric having a V-shaped profile with a rounded bottom; depositing a liner into the trench(es) using PVD which opens-up the trench(es) creating a trapezoidal-shaped profile in the trench(es); removing the liner from the trench(es) selective to the dielectric whereby, following the removing, the trench(es) having the trapezoidal-shaped profile remains in the dielectric; depositing a conformal barrier layer into and lining the trench(es) having the trapezoidal-shaped profile; depositing a conductor into and filling the trench(es) having the trapezoidal-shaped profile over the conformal barrier layer; and polishing the conductor and the conformal barrier layer down to the dielectric. An interconnect structure is also provided.
    Type: Application
    Filed: September 17, 2019
    Publication date: March 18, 2021
    Inventors: Nicholas Anthony Lanzillo, Hosadurga Shobha, Huai Huang, Junli Wang, Koichi Motoyama, Christopher J. Penny, Lawrence A. Clevenger
  • Patent number: 10943866
    Abstract: A method for manufacturing a semiconductor device includes forming a plurality of trenches in a dielectric layer, wherein the plurality of trenches each comprise a rounded surface, depositing a liner layer on the rounded surface of each of plurality of trenches, and depositing a conductive layer on the liner layer in each of the plurality of trenches, wherein the conductive layer and the liner layer form a plurality of interconnects, and each of the plurality of interconnects has a cylindrical shape.
    Type: Grant
    Filed: October 23, 2019
    Date of Patent: March 9, 2021
    Assignee: International Business Machines Corporation
    Inventors: Benjamin D. Briggs, Michael Rizzolo, Christopher J. Penny, Huai Huang, Lawrence A. Clevenger, Hosadurga Shobha
  • Patent number: 10903116
    Abstract: Methods are provided for fabricating void-free metallic interconnect structures with self-formed diffusion barrier layers. A seed layer is deposited to line an etched opening in a dielectric layer. A metallic capping layer is selectively deposited on upper portions and upper sidewall surfaces of the seed layer which define an aperture into the etched opening. An electroplating process is performed to plate metallic material on exposed surfaces of the seed layer within the etched opening, which are not covered by the capping layer to form a metallic interconnect. The capping layer prohibits plating of metallic material on the capping layer and closing the aperture before the electroplating process is complete. A thermal anneal process is performed to cause the metallic material of the metallic capping layer to diffuse though the metallic interconnect and create a self-formed diffusion barrier layer between the metallic interconnect and the surfaces of the etched opening.
    Type: Grant
    Filed: September 9, 2019
    Date of Patent: January 26, 2021
    Assignee: International Business Machines Corporation
    Inventors: Joseph F. Maniscalco, Koichi Motoyama, James J. Kelly, Hosadurga Shobha, Chih-Chao Yang
  • Publication number: 20200402844
    Abstract: A method of fabricating a semiconductor device includes depositing a spacer material in a trench arranged in a dielectric layer. An end of the trench extends to a metal layer of an interconnect structure. A portion of the spacer material in contact with the metal layer is removed. A recess is formed in the metal layer at the end of the trench.
    Type: Application
    Filed: June 21, 2019
    Publication date: December 24, 2020
    Inventors: Kenneth Chun Kuen Cheng, Koichi Motoyama, Chih-Chao Yang, Hosadurga Shobha
  • Publication number: 20200388488
    Abstract: Embodiments of the invention include a method of forming a multi-layer integrated circuit (IC) structure that includes forming a passive energy source formed from a conductive metal. A dielectric target layer is formed over the first energy source. An active energy source is used to generate electromagnetic radiation having a predetermined wavelength, wherein the dielectric target layer is substantially transparent to the electromagnetic radiation at the predetermined wavelength. The dielectric target layer is exposed to the electromagnetic radiation by transmitting the electromagnetic radiation into and through the dielectric target layer to impact the passive energy source. The passive energy source is configured to, based at least in part on being exposed to the electromagnetic radiation, absorb the electromagnetic radiation, experience a conductive material temperature increase such that the conductive material generates heat energy, and emit the generated heat energy to the dielectric target layer.
    Type: Application
    Filed: June 4, 2019
    Publication date: December 10, 2020
    Inventors: Devika Sil, Oleg Gluschenkov, Yasir Sulehria, Hosadurga Shobha
  • Publication number: 20200388525
    Abstract: A method is presented forming a fully-aligned via (FAV) and airgaps within a semiconductor device. The method includes forming a plurality of copper (Cu) trenches within an insulating layer, forming a plurality of ILD regions over exposed portions of the insulating layer, selectively removing a first section of the ILD regions in an airgap region, and maintaining a second section of the ILD regions in a non-airgap region. The method further includes forming airgaps in the airgap region and forming a via in the non-airgap region contacting a Cu trench of the plurality of Cu trenches.
    Type: Application
    Filed: May 6, 2020
    Publication date: December 10, 2020
    Applicant: Tessera, Inc.
    Inventors: Christopher J. Penny, Benjamin David Briggs, Huai Huang, Lawrence A. Clevenger, Michael Rizzolo, Hosadurga Shobha
  • Publication number: 20200381354
    Abstract: Techniques for fabricating a metallic interconnect include forming a first metallization layer that includes a first dielectric layer, a first metallic layer formed in the first dielectric layer and a first capping layer formed on the first dielectric layer and the first metallic layer and forming a second metallization layer that includes a second dielectric layer, a second metallic layer formed in the second dielectric layer and a second capping layer formed on the second dielectric layer and the second metallic layer. A channel is etched in the second capping layer, second dielectric layer, and first capping layer that exposes a portion of the first metallic layer and a portion of the second metallic layer. A metallic interconnect structure is formed in the channel in contact with the exposed portion of the first metallic layer and the exposed portion of the second metallic layer.
    Type: Application
    Filed: May 29, 2019
    Publication date: December 3, 2020
    Inventors: Yann Mignot, Hosadurga Shobha, Hsueh-Chung Chen, Chih-Chao Yang
  • Patent number: 10832945
    Abstract: Techniques to improve CD width and depth uniformity between features with different layout densities are provided. In one aspect, a method of forming a contact structure includes: patterning features in different regions of a dielectric at different layout densities whereby, due to etch loading effects, the features are patterned to different depths in the dielectric and have different bottom dimensions; depositing a sacrificial spacer into/lining the features whereby some of the features are pinched-off by the sacrificial spacer; opening up the sacrificial spacer at bottoms of one or more of the features that are not pinched-off by the sacrificial spacer; selectively extending the one or more features in the dielectric, such that the one or more features have a discontinuous taper with a stepped sidewall profile; removing the sacrificial spacer; and filling the features with a conductive material to form the contact structure. A contact structure is also provided.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: November 10, 2020
    Assignee: International Business Machines Corporation
    Inventors: Nicole Saulnier, Indira Seshadri, Lawrence A. Clevenger, Leigh Anne H. Clevenger, Gauri Karve, Fee Li Lie, Isabel Cristina Chu, Hosadurga Shobha, Ekmini A. De Silva
  • Publication number: 20200303239
    Abstract: Techniques are provided to fabricate semiconductor devices. For example, a semiconductor device can include an alternating arrangement of vertical metallic lines defining openings therebetween on a substrate. An interlevel dielectric layer is disposed on a consecutive first opening and a second opening to seal an air gap between a top surface of the substrate and a bottom surface of the interlevel dielectric layer.
    Type: Application
    Filed: March 22, 2019
    Publication date: September 24, 2020
    Inventors: Christopher J. Penny, Benjamin D. Briggs, Michael Rizzolo, Lawrence A. Clevenger, Huai Huang, Hosadurga Shobha
  • Patent number: 10784197
    Abstract: A method for manufacturing a semiconductor device includes forming a plurality of trenches in a dielectric layer, wherein the plurality of trenches each comprise a rounded surface, depositing a liner layer on the rounded surface of each of plurality of trenches, and depositing a conductive layer on the liner layer in each of the plurality of trenches, wherein the conductive layer and the liner layer form a plurality of interconnects, and each of the plurality of interconnects has a cylindrical shape.
    Type: Grant
    Filed: October 23, 2019
    Date of Patent: September 22, 2020
    Assignee: International Business Machines Corporation
    Inventors: Benjamin D. Briggs, Michael Rizzolo, Christopher J. Penny, Huai Huang, Lawrence A. Clevenger, Hosadurga Shobha
  • Patent number: 10763160
    Abstract: Techniques are provided to fabricate semiconductor devices. For example, a semiconductor device can include an alternating arrangement of vertical metallic lines defining openings therebetween on a substrate. An interlevel dielectric layer is disposed on a consecutive first opening and a second opening to seal an air gap between a top surface of the substrate and a bottom surface of the interlevel dielectric layer.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: September 1, 2020
    Assignee: International Business Machines Corporation
    Inventors: Christopher J. Penny, Benjamin D. Briggs, Michael Rizzolo, Lawrence A. Clevenger, Huai Huang, Hosadurga Shobha
  • Publication number: 20200266100
    Abstract: Techniques to improve CD width and depth uniformity between features with different layout densities are provided. In one aspect, a method of forming a contact structure includes: patterning features in different regions of a dielectric at different layout densities whereby, due to etch loading effects, the features are patterned to different depths in the dielectric and have different bottom dimensions; depositing a sacrificial spacer into/lining the features whereby some of the features are pinched-off by the sacrificial spacer; opening up the sacrificial spacer at bottoms of one or more of the features that are not pinched-off by the sacrificial spacer; selectively extending the one or more features in the dielectric, such that the one or more features have a discontinuous taper with a stepped sidewall profile; removing the sacrificial spacer; and filling the features with a conductive material to form the contact structure. A contact structure is also provided.
    Type: Application
    Filed: February 15, 2019
    Publication date: August 20, 2020
    Inventors: Nicole Saulnier, Indira Seshadri, Lawrence A. Clevenger, Leigh Anne H. Clevenger, Gauri Karve, Fee Li Lie, Isabel Cristina Chu, Hosadurga Shobha, Ekmini A. De Silva