Abstract: A method for brazing a component in a power generation system, the brazed power generation system component, and braze are provided to improve repairing power generation systems. The method includes providing the component having a feature in a surface of the component and coating a particulate material with a filler material to obtain a coated particulate material. The method includes preparing the feature to obtain a treatment area and filling the treatment area in the surface of the component with the coated particulate material. The method includes heating the treatment area and surrounding component to a brazing temperature and applying oxidation protection to the treatment area. After the brazing temperature is obtained, the method includes brazing the treatment area and the screen and cooling the component to obtain a brazed joint.

Abstract: An apparatus and process for depositing an overlay weld on a substrate in a manner that reduces dilution of the substrate material. A consumable electrode is positioned in proximity to the surface of the substrate, and an electrical potential is applied between the electrode and substrate to generate an electrical arc therebetween. The arc melts the electrode and forms a molten spray that deposits on the substrate surface. Energy of the electric arc is absorbed to reduce the temperature at the substrate surface by feeding an additional filler material into the electric arc toward its center axis. The filler material continuously melts prior to reaching the center axis of the electric arc, and the electrode and filler materials are simultaneously deposited to form the overlay weld on the substrate. Sufficient energy is absorbed by the filler material to reduce intermixing between the overlay weld and the substrate.

Abstract: A turbomachine includes a compressor, a turbine, and a combustor operatively coupled to the compressor and the turbine. The combustor includes a combustor casing having a flange, an outer surface and an inner surface that defines an internal passage. The combustor casing includes an extruded fluid manifold mounted to the outer surface. The extruded fluid manifold includes first and second walls integrally formed with a third, connecting, wall. The first wall includes a first mounting element and the second wall includes a second mounting element. The first mounting element extends axially along the combustor casing away from the first wall and the second mounting element extends axially along the combustor casing away from the second wall and the first mounting element. The extruded fluid manifold is joined to the outer surface of the combustor casing through the first and second mounting elements.