Patents by Inventor Itaru Asano

Itaru Asano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160122523
    Abstract: By first forming an emulsion in a system that separates into two phases which include a solution phase containing an ethylene-vinyl alcohol copolymer (A) as the main component and a solution phase containing a polymer (B) different from the ethylene-vinyl alcohol copolymer (A) as the main component when the copolymer (A), the polymer (B), and an organic solvent (C) having an SP value of 20 (J/cm3)1/2 to 30 (J/cm3)1/2 are dissolved and mixed together, and then causing the ethylene-vinyl alcohol copolymer (A) to precipitate as microparticles by bringing a poor solvent (D) of the ethylene-vinyl alcohol copolymer (A) into contact with the emulsion, it is possible to obtain ethylene-vinyl alcohol copolymer microparticles that have a narrow particle size distribution wherein the particle size distribution index in a dry-powder state is 2 or less, have a true spherical particle shape, and exhibit excellent re-dispersibility into liquid.
    Type: Application
    Filed: May 21, 2014
    Publication date: May 5, 2016
    Applicant: Toray Industries, Inc.
    Inventors: Takahiko Otsubo, Itaru Asano, Hiroshi Takezaki
  • Publication number: 20150318067
    Abstract: Conductive microparticles, each are composed of a polymer microparticle and a conductive layer formed by coating the surface of the polymer microparticle with a metal. The conductive microparticles have an elastic modulus (E) at 5% displacement of 1-100 MPa. Especially when the conductive microparticles have a shape recovery ratio (SR) of 0.1-13% under a load of 9.8 mN, a particle size distribution index of 1-3 and a particle size of 0.1-100 ?m, the conductive microparticles can exhibit excellent conduction reliability in applications such as conductive adhesives for flexible boards.
    Type: Application
    Filed: January 14, 2014
    Publication date: November 5, 2015
    Inventors: Itaru Asano, Ayano Ohno, Hiroshi Takezaki
  • Publication number: 20150218359
    Abstract: Provided are: fine vinylidene fluoride resin particles which are solid and have an average particle diameter of 0.3 ?m or more but less than 100 ?m, a particle diameter distribution index of 1-2, a repose angle of less than 40°, and an average sphericity of 80 or more said fine vinylidene fluoride particles being suitable for coating materials and coating applications; and a method for producing the fine vinylidene fluoride resin particles.
    Type: Application
    Filed: August 26, 2013
    Publication date: August 6, 2015
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Yuji Echigo, Makiko Saito, Itaru Asano, Yoko Wakahara, Hiroshi Takezaki
  • Patent number: 9080048
    Abstract: A process of producing polymer microparticles wherein, in a system which includes a polymer (A), a polymer (B) and an organic solvent and can cause phase separation into two phases of a solution phase mainly composed of the polymer (A) and a solution phase mainly composed of the polymer (B) when the polymer (A), the polymer (B) and the organic solvent are dissolved and mixed together, after an emulsion is formed at a temperature of 100° C. or higher, the polymer (A) is precipitated by bringing a poor solvent for the polymer (A) into contact with the emulsion.
    Type: Grant
    Filed: September 27, 2011
    Date of Patent: July 14, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Yuji Echigo, Itaru Asano, Hiroshi Kobayashi, Hiroshi Takezaki
  • Publication number: 20150183928
    Abstract: A process of producing polylactic acid-based resin microparticles includes a dissolving step that forms a system, which can cause phase separation into two phases of a solution phase mainly composed of polylactic acid-based resin (A) having an enthalpy of fusion of less than 5 J/g and a solution phase mainly composed of polymer (B) different from polylactic acid-based resin, by dissolving the polylactic acid-based resin (A) and the polymer (B) different from polylactic acid-based resin in an ether-based organic solvent (C); an emulsion-forming step that forms an emulsion by applying a shear force to the system; and a microparticle-forming step that precipitates polylactic acid-based resin microparticles by contacting the emulsion with a poor solvent which has lower solubility of the polylactic acid-based resin (A) than the ether-based organic solvent (C).
    Type: Application
    Filed: March 17, 2015
    Publication date: July 2, 2015
    Inventors: Hiroshi Takezaki, Hiroshi Kobayashi, Makiko Saito, Itaru Asano
  • Patent number: 9017812
    Abstract: A process of producing polylactic acid-based resin microparticles includes a dissolving process that forms a system, which can cause phase separation into two phases of a solution phase mainly composed of polylactic acid-based resin (A) and a solution phase mainly composed of polymer (B) different from polylactic acid-based resin, by dissolving the polylactic acid-based resin (A) and the polymer (B) different from polylactic acid-based resin in an ether-based organic solvent (C), an emulsion-forming process that forms an emulsion by applying a shear force to the system, and a microparticle-forming process that precipitates polylactic acid-based resin microparticles by contacting the emulsion with a poor solvent which has lower solubility of the polylactic acid-based resin (A) than the ether-based organic solvent (C).
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: April 28, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Hiroshi Takezaki, Hiroshi Kobayashi, Makiko Saito, Itaru Asano
  • Publication number: 20150024205
    Abstract: A method of producing polycarbonate-based polymer microparticles including forming an emulsion in a system in which a polycarbonate-based polymer (A), a polymer (B) different from the polycarbonate-based polymer (A) and an organic solvent (C) are dissolved and mixed together and which causes phase separation into two phases of a solution phase having the poly-carbonate-based polymer (A) as its main component and a solution phase having the polymer (B) different from the polycarbonate-based polymer (a) as its main component, and contacting a poor solvent for the polycarbonate-based polymer (A) with the emulsion at a temperature of 80° C. or higher to thereby precipitate microparticles of the polycarbonate-based polymer (A).
    Type: Application
    Filed: January 18, 2013
    Publication date: January 22, 2015
    Inventors: Itaru Asano, Hiroshi Takezaki
  • Publication number: 20130337263
    Abstract: A fine polymer particle production method includes producing an emulsion in a liquid prepared by dissolving and mixing a polymer A and a polymer B in organic solvents in which a solution phase composed primarily of the polymer A and a solution phase composed primarily of the polymer B are formed as separate phases, and bringing it into contact with a poor solvent for the polymer A to precipitate the polymer A. This method serves for easy synthesis of fine polymer particles with a narrow particle size distribution and the method can be effectively applied to production of highly heat-resistant polymers that have been difficult to produce with the conventional methods.
    Type: Application
    Filed: August 8, 2013
    Publication date: December 19, 2013
    Applicant: Toray Industries, Inc.
    Inventors: Itaru Asano, Yuji Echigo, Hiroshi Takezaki
  • Publication number: 20130309497
    Abstract: A process of producing polylactic acid-based resin microparticles includes a dissolving process that forms a system, which can cause phase separation into two phases of a solution phase mainly composed of polylactic acid-based resin (A) and a solution phase mainly composed of polymer (B) different from polylactic acid-based resin, by dissolving the polylactic acid-based resin (A) and the polymer (B) different from polylactic acid-based resin in an ether-based organic solvent (C), an emulsion-forming process that forms an emulsion by applying a shear force to the system, and a microparticle-forming process that precipitates polylactic acid-based resin microparticles by contacting the emulsion with a poor solvent which has lower solubility of the polylactic acid-based resin (A) than the ether-based organic solvent (C).
    Type: Application
    Filed: December 22, 2011
    Publication date: November 21, 2013
    Applicant: Toray Industries, Inc.
    Inventors: Hiroshi Takezaki, Hiroshi Kobayashi, Makiko Saito, Itaru Asano
  • Patent number: 8574669
    Abstract: A fine polymer particle production method includes producing an emulsion in a liquid prepared by dissolving and mixing a polymer A and a polymer B in organic solvents in which a solution phase composed primarily of the polymer A and a solution phase composed primarily of the polymer B are formed as separate phases, and bringing it into contact with a poor solvent for the polymer A to precipitate the polymer A. This method serves for easy synthesis of fine polymer particles with a narrow particle size distribution and the method can be effectively applied to production of highly heat-resistant polymers that have been difficult to produce with the conventional methods.
    Type: Grant
    Filed: May 20, 2009
    Date of Patent: November 5, 2013
    Assignee: Toray Industries, Inc.
    Inventors: Itaru Asano, Yuji Echigo, Hiroshi Takezaki
  • Publication number: 20130183528
    Abstract: A process of producing polymer microparticles wherein, in a system which includes a polymer (A), a polymer (B) and an organic solvent and can cause phase separation into two phases of a solution phase mainly composed of the polymer (A) and a solution phase mainly composed of the polymer (B) when the polymer (A), the polymer (B) and the organic solvent are dissolved and mixed together, after an emulsion is formed at a temperature of 100° C. or higher, the polymer (A) is precipitated by bringing a poor solvent for the polymer (A) into contact with the emulsion.
    Type: Application
    Filed: September 27, 2011
    Publication date: July 18, 2013
    Inventors: Yuji Echigo, Itaru Asano, Hiroshi Kobayashi, Hiroshi Takezaki
  • Publication number: 20120328880
    Abstract: A process is provided for producing carbon microparticles, wherein resin microparticles, metal-containing resin microparticles or daughter-particle-containing resin microparticles are subjected to carbonization baking, and wherein the synthetic resin microparticles, the metal-containing resin microparticles or the daughter-particle-containing resin microparticles are produced by a process comprising mixing a polymer (A) such as polyacrylonitrile copolymer microparticles composed of a copolymer of an acrylonitrile monomer and a hydrophilic vinyl monomer with a polymer (B) that is different from the polymer (A) in an organic solvent to produce an emulsion and bringing the emulsion into contact with a poor solvent for the polymer (A), thereby causing the polymer (A) to precipitate; and the carbon microparticles.
    Type: Application
    Filed: December 21, 2010
    Publication date: December 27, 2012
    Applicant: Toray Industries, Inc.
    Inventors: Itaru Asano, Hiroshi Takezaki
  • Publication number: 20110311816
    Abstract: A method of producing an aromatic polyethersulfone (PES) having hydroxyphenyl end groups suitable as an alloying agent includes heating an aromatic polyester sulfone obtained beforehand by polymerization and a dihydric phenol compound and/or water and a basic compound in an aprotic polar solvent. According to this method, a PES having reactive hydroxyphenyl end groups, which can be suitably finely dispersed into a matrix resin when a thermoplastic resin or thermosetting resin and the PES are alloyed with each other, can be produced efficiently in a short time by an economical and simple method.
    Type: Application
    Filed: August 6, 2008
    Publication date: December 22, 2011
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Akinori Kanomata, Koji Yamauchi, Shunsuke Horiuchi, Hiroaki Sakata, Shiro Honda, Itaru Asano
  • Publication number: 20110070442
    Abstract: A fine polymer particle production method includes producing an emulsion in a liquid prepared by dissolving and mixing a polymer A and a polymer B in organic solvents in which a solution phase composed primarily of the polymer A and a solution phase composed primarily of the polymer B are formed as separate phases, and bringing it into contact with a poor solvent for the polymer A to precipitate the polymer A. This method serves for easy synthesis of fine polymer particles with a narrow particle size distribution and the method can be effectively applied to production of highly heat-resistant polymers that have been difficult to produce with the conventional methods.
    Type: Application
    Filed: May 20, 2009
    Publication date: March 24, 2011
    Applicant: Toray Industries, Inc.
    Inventors: Itaru Asano, Yuji Echigo, Hiroshi Takezaki