Patents by Inventor Itsuo Yuzurihara
Itsuo Yuzurihara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150180346Abstract: A phase of the pulse control signal upon restarting is synchronized with the phase of the pulse control signal upon suspending, thereby suppressing fluctuations of output voltage in each phase of the inverter upon restarting and further suppressing fluctuations of voltage supplied to the load. Upon supplying DC power to a plasma generator, when arc discharge occurs in the plasma generator, supplying of the DC power is suspended to reduce damage on the electrodes and substrate, and further upon extinguishing of the arc discharge, supplying of the DC power is restarted. In suspending and resuming the DC output, the current flowing in the chopper upon suspending is held in the form of circulating current, and upon restarting the inverter, this circulating current is supplied to the load. Accordingly, it is possible to reduce a delay in supplying the DC power to the load, upon resuming the DC output.Type: ApplicationFiled: September 5, 2012Publication date: June 25, 2015Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Toshiyuki Adachi, Shinichi Kodama
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Publication number: 20150115797Abstract: When RF power is supplied from an RF generator to a load via a power supply unit, (a) the internal impedance of the RF generator is made lower than the characteristic impedance of the power supply unit, and (b) the load-end voltage is increased by selecting the electrical length LE of the power supply unit, which connects between the RF generator and the load to supply RF power, so that the electrical length LE has a predetermined relation with the fundamental wavelength ? of the RF AC. More specifically, the electrical length LE of the power supply unit is selected in such a way that, when the load end, which is the input end of the load, is in an open state, the electrical length LE is (2n?1)·(?/4)?k·??LE?(2n?1)·(?/4)+k·? (n is an integer, k is {??2·cos?1(1/K)}/(4?)) with respect to the fundamental wavelength ? of the RF AC.Type: ApplicationFiled: June 3, 2013Publication date: April 30, 2015Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Satoshi Aikawa, Hiroshi Kunitama
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Publication number: 20150084509Abstract: In an RF power supply for supplying RF power to a plasma load, reflected wave power control is performed in which the reflected wave power of an RF generator is detected and the RF generator is controlled. For a short-time variation in reflected wave power, control is performed based on a peak value variation in the detection value of reflected wave power. For a long-time variation in reflected wave power, control is performed based on a variation in a smoothed value obtained by smoothing detection values of reflected wave power. A reflected wave power control loop system includes a reflected wave power peak value dropping loop system and an arc blocking system that perform control based on a peak variation in reflected wave power and a reflected wave power amount dropping loop system that performs control based on a smoothed power amount of reflected wave power.Type: ApplicationFiled: June 3, 2013Publication date: March 26, 2015Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Satoshi Aikawa, Hiroshi Kunitama
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Patent number: 8797003Abstract: In power conversion according to the three-phase converter, symmetrical component voltage values of a balanced system are calculated from wye-phase voltages on the three-phase AC input side of the three-phase converter. On the DC output side thereof, the power factor is set, an average active power value is calculated from an output voltage value and an output current value, and an average reactive power is calculated from the set power factor. On the basis of the symmetrical component voltage values, the average active power, and the active reactive power, a compensation signal for compensating for unbalanced voltages of the three-phase AC voltages and a control signal for controlling the power factor are generated, and according to the compensation signal and the control signal, a control signal for outputting DC is generated.Type: GrantFiled: December 7, 2011Date of Patent: August 5, 2014Assignee: Kyosan Electric MFG. Co., Ltd.Inventors: Itsuo Yuzurihara, Atsushi Takayanagi, Yoshihisa Hata, Tsuyoshi Okano
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Patent number: 8730700Abstract: In controlling switching elements of a current source inverter, a switching loss in the switching element is prevented according to a normal switching operation for a commutation operation, without requiring any particular control. In the commutation operation of the current source inverter, a timing for driving the switching elements is controlled in such a manner that an overlap period is generated, during when both a switching element at the commutation source and a switching element at the commutation target are set to be the ON state, a resonant circuit is controlled based on the control of the switching elements having this overlap period, and resonant current of the resonant circuit reduces the switching loss upon commutation operation of the switching elements.Type: GrantFiled: February 23, 2012Date of Patent: May 20, 2014Assignee: Kyosan Electric Mfg. Co., Ltd.Inventors: Itsuo Yuzurihara, Toshiyuki Adachi, Shinichi Kodama
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Patent number: 8704607Abstract: The pulse modulated RF power control method includes an output amplitude control step for controlling amplitude of a pulse output, and a duty control step for controlling a duty ratio of the pulse output. The output amplitude control step performs a constant amplitude control to control an amplitude value of the pulse output so that the amplitude value becomes equal to a set amplitude value. The constant amplitude control according to the output amplitude control, for instance, gives a feedback of the amplitude value of the pulse output outputted by the power control, obtains a difference value between the feedback value and the set amplitude value, and controls the amplitude value of the pulse output so that the difference value becomes zero.Type: GrantFiled: May 17, 2010Date of Patent: April 22, 2014Assignee: Kyosan Electric Mfg. Co., Ltd.Inventors: Itsuo Yuzurihara, Yoshihisa Hata
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Publication number: 20140009969Abstract: In controlling switching elements of a current source inverter, a switching loss in the switching element is prevented according to a normal switching operation for a commutation operation, without requiring any particular control. In the commutation operation of the current source inverter, a timing for driving the switching elements is controlled in such a manner that an overlap period is generated, during when both a switching element at the commutation source and a switching element at the commutation target are set to be the ON state, a resonant circuit is controlled based on the control of the switching elements having this overlap period, and resonant current of the resonant circuit reduces the switching loss upon commutation operation of the switching elements.Type: ApplicationFiled: February 23, 2012Publication date: January 9, 2014Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Toshiyuki Adachi, Shinichi Kodama
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Patent number: 8385096Abstract: In compensating for unbalanced voltages of three-phase AC, instantaneous values of wye-phase voltages 120° out of phase with each other are obtained from line voltages using a centroid vector operation, symmetrical component voltages of three-phase balanced system are obtained from the instantaneous values of wye-phase voltages, a compensation signal to compensate unbalanced voltages of three-phase AC is generated from zero-phase-sequence voltage of symmetrical component voltages is generated, wye-phase voltages 120° out of phase, the unbalanced voltages of which are compensated, are obtained from the compensation signal and the symmetrical component voltages, a control signal of a PWM conversion is generated based on the compensated wye-phase voltage compensated, and the unbalanced voltages of three-phase AC are compensated. The amount of time to compensate the three-phase unbalanced voltages required for detecting an unbalance of voltages and generating a control signal can be shortened.Type: GrantFiled: December 2, 2010Date of Patent: February 26, 2013Assignee: Kyosan Electric Mfg. Co., Ltd.Inventors: Itsuo Yuzurihara, Atsushi Takayanagi, Yoshihisa Hata
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Publication number: 20120212191Abstract: In power conversion according to the three-phase converter, symmetrical component voltage values of a balanced system are calculated from wye-phase voltages on the three-phase AC input side of the three-phase converter. On the DC output side thereof, the power factor is set, an average active power value is calculated from an output voltage value and an output current value, and an average reactive power is calculated from the set power factor. On the basis of the symmetrical component voltage values, the average active power, and the active reactive power, a compensation signal for compensating for unbalanced voltages of the three-phase AC voltages and a control signal for controlling the power factor are generated, and according to the compensation signal and the control signal, a control signal for outputting DC is generated.Type: ApplicationFiled: December 7, 2011Publication date: August 23, 2012Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Atsushi Takayanagi, Yoshihisa Hata, Tsuyoshi Okano
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Patent number: 8169162Abstract: The present invention is directed to an apparatus for suppressing abnormal electrical discharge used for vacuum equipment which supplies power from a high-frequency power source to a plasma reaction chamber and executes a film formation process, provided with a power controller for controlling the high-frequency power source based on a deviation between a power command value and a power feedback value, and a cutoff controller for cutting off the power supply from the high-frequency power source to the plasma reaction chamber, based on a detection of the abnormal electrical discharge within the plasma reaction chamber. The cutoff controller exercises a first handling cutoff control and a second handling cutoff control, each having a different cutoff time. The first handling cutoff allows ions to remain in the plasma reaction chamber, and exercises the cutoff control over the high-frequency power source within a time duration which allows an arcing element to disappear.Type: GrantFiled: July 14, 2008Date of Patent: May 1, 2012Assignee: Kyosan Electric Mfg. Co., Ltd.Inventors: Itsuo Yuzurihara, Atsushi Takayanagi
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Publication number: 20110134669Abstract: In compensating for unbalanced voltages of three-phase AC, instantaneous values of wye-phase voltages 120° out of phase with each other are obtained from line voltages using a centroid vector operation, symmetrical component voltages of three-phase balanced system are obtained from the instantaneous values of wye-phase voltages, a compensation signal to compensate unbalanced voltages of three-phase AC is generated from zero-phase-sequence voltage of symmetrical component voltages is generated, wye-phase voltages 120° out of phase, the unbalanced voltages of which are compensated, are obtained from the compensation signal and the symmetrical component voltages, a control signal of a PWM conversion is generated based on the compensated wye-phase voltage compensated, and the unbalanced voltages of three-phase AC are compensated. The amount of time to compensate the three-phase unbalanced voltages required for detecting an unbalance of voltages and generating a control signal can be shortened.Type: ApplicationFiled: December 2, 2010Publication date: June 9, 2011Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Atsushi Takayanagi, Yoshihisa Hata
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Publication number: 20110032047Abstract: The pulse modulated RF power control method includes an output amplitude control step for controlling amplitude of a pulse output, and a duty control step for controlling a duty ratio of the pulse output. The output amplitude control step performs a constant amplitude control to control an amplitude value of the pulse output so that the amplitude value becomes equal to a set amplitude value. The constant amplitude control according to the output amplitude control, for instance, gives a feedback of the amplitude value of the pulse output outputted by the power control, obtains a difference value between the feedback value and the set amplitude value, and controls the amplitude value of the pulse output so that the difference value becomes zero.Type: ApplicationFiled: May 17, 2010Publication date: February 10, 2011Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Yoshihisa Hata
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Publication number: 20100187998Abstract: The present invention is directed to an apparatus for suppressing abnormal electrical discharge used for vacuum equipment which supplies power from a high-frequency power source to a plasma reaction chamber and executes a film formation process, provided with a power controller for controlling the high-frequency power source based on a deviation between a power command value and a power feedback value, and a cutoff controller for cutting off the power supply from the high-frequency power source to the plasma reaction chamber, based on a detection of the abnormal electrical discharge within the plasma reaction chamber. The cutoff controller exercises a first handling cutoff control and a second handling cutoff control, each having a different cutoff time. The first handling cutoff allows ions to remain in the plasma reaction chamber, and exercises the cutoff control over the high-frequency power source within a time duration which allows an arcing element to disappear.Type: ApplicationFiled: July 14, 2008Publication date: July 29, 2010Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Atsushi Takayanagi
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Patent number: 7751211Abstract: An instantaneous voltage-drop compensation circuit including: a first voltage detector detecting three-phase voltages to be input to a power converter converting three-phase AC to DC based on control pulse signals, and outputting three-phase voltage signals; a first three-phase to two-phase converter converting the detected signals to two-phase voltage signals; a first current detector detecting three-phase currents to be input to the power converter and outputting three-phase current signals; a second three-phase to two-phase converter converting the detected current signals to two-phase current signals; a first subtracter generating a first deviation signal from input current command signals and the two-phase current signals; an input current controller generating input current control signals based on the first deviation signal; and a first adder adding the two-phase voltage signals to the input current control signals, to generate control pulse signals for the power converter.Type: GrantFiled: March 13, 2007Date of Patent: July 6, 2010Assignee: Kyosan Electric Mfg. Co., Ltd.Inventors: Itsuo Yuzurihara, Atsushi Takayanagi, Ryuichi Takamura
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Publication number: 20080130335Abstract: An instantaneous voltage-drop compensation circuit including: a first voltage detector detecting three-phase voltages to be input to a power converter converting three-phase AC to DC based on control pulse signals, and outputting three-phase voltage signals; a first three-phase to two-phase converter converting the detected signals to two-phase voltage signals; a first current detector detecting three-phase currents to be input to the power converter and outputting three-phase current signals; a second three-phase to two-phase converter converting the detected current signals to two-phase current signals; a first subtracter generating a first deviation signal from input current command signals and the two-phase current signals; an input current controller generating input current control signals based on the first deviation signal; and a first adder adding the two-phase voltage signals to the input current control signals, to generate control pulse signals for the power converter.Type: ApplicationFiled: March 13, 2007Publication date: June 5, 2008Applicant: KYOSAN ELECTRIC MFG. CO., LTD.Inventors: Itsuo Yuzurihara, Atsushi Takayanagi, Ryuichi Takamura
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Patent number: 6777881Abstract: A power supply apparatus for generating a plasma for supplying a high-frequency power to a plasma generating device which is a load. The power supply apparatus comprises: a DC power supply; a power conversion circuit which comprises an amplifier circuit of D-class comprising a plurality of switching elements, and which converts a DC power output of the DC power supply to a high-frequency power to output; and a load impedance conversion circuit which converts a load impedance to a predetermined delayed load, wherein the power supply apparatus is adapted to supply the high-frequency power output from the power conversion circuit to a plasma generating device through the load impedance conversion circuit.Type: GrantFiled: November 13, 2002Date of Patent: August 17, 2004Assignee: Kyosan Electric Mfg. Co., Ltd.Inventors: Itsuo Yuzurihara, Masahiro Kikuchi, Toyoaki Suenaga, Yoichi Ishikawa
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Patent number: 6760234Abstract: A DC power supply apparatus for supplying a DC power to a plasma generating device, includes: an input section for converting an inputted AC power into a DC power; a current type of inverter connected with a next stage of the input section; a transformer having a primary winding and a secondary winding, the primary winding being connected with the current type of inverter; a rectifying section for rectifying an AC power generated in the secondary winding of the transformer; and a smoothing circuit for smoothing the rectified power which is rectified by the rectifying section; wherein an electric energy to be supplied to the plasma generating device is controlled by controlling a switching operation of the current type of inverter as a current source.Type: GrantFiled: August 27, 2002Date of Patent: July 6, 2004Assignee: Kyosan Electric Mfg. Co. Ltd.Inventors: Itsuo Yuzurihara, Masami Arai
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Publication number: 20040032212Abstract: A power supply apparatus for generating a plasma for supplying a high-frequency power to a plasma generating device which is a load. The power supply apparatus comprises: a DC power supply; a power conversion circuit which comprises an amplifier circuit of D-class comprising a plurality of switching elements, and which converts a DC power output of the DC power supply to a high-frequency power to output; and a load impedance conversion circuit which converts a load impedance to a predetermined delayed load, wherein the power supply apparatus is adapted to supply the high-frequency power output from the power conversion circuit to a plasma generating device through the load impedance conversion circuit.Type: ApplicationFiled: November 13, 2002Publication date: February 19, 2004Applicant: Kyosan Electric Mfg. Co., Ltd.Inventors: Itsuo Yuzurihara, Masahiro Kikuchi, Toyoaki Suenaga, Yoichi Ishikawa
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Publication number: 20040004848Abstract: A DC power supply apparatus for supplying a DC power to a plasma generating device, includes: an input section for converting an inputted AC power into a DC power; a current type of inverter connected with a next stage of the input section; a transformer having a primary winding and a secondary winding, the primary winding being connected with the current type of inverter; a rectifying section for rectifying an AC power generated in the secondary winding of the transformer; and a smoothing circuit for smoothing the rectified power which is rectified by the rectifying section; wherein an electric energy to be supplied to the plasma generating device is controlled by controlling a switching operation of the current type of inverter as a current source.Type: ApplicationFiled: August 27, 2002Publication date: January 8, 2004Applicant: KYOSAN ELECTRIC MFG. CO. LTD.Inventors: Itsuo Yuzurihara, Masami Arai
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Patent number: 6211749Abstract: An impedance matching device provided between a high-frequency generator and a load device matches an impedance of the high-frequency generator with an impedance of the load device and includes at least a coupled circuit which comprises a core, and a main winding and a control winding which are wound around the core. The coupled circuit changes an impedance of the impedance matching device by changing an inductance value of the main winding which depends on a magnitude of direct current flowing in the control winding.Type: GrantFiled: May 12, 1999Date of Patent: April 3, 2001Assignee: Kyosan Electric Mfg. Co., Ltd.Inventors: Itsuo Yuzurihara, Satoru Matsukawa