Abstract: An impact tool including a housing, a motor having an output shaft rotatable about a first axis, and an impact mechanism. The impact mechanism includes a camshaft, an anvil, and a hammer configured to reciprocate along the camshaft to impart rotational impacts to the anvil in a first operating mode and to directly drive the anvil in a second operating mode. The impact tool further includes a crankshaft coupled to the anvil for co-rotation with the anvil, a yoke driven by the crankshaft to reciprocate about a second axis perpendicular to the first axis, an output drive, and a pawl configured to selectively couple the output drive to the yoke for co-rotation with the yoke in a first rotational locking direction about the second axis and to permit the yoke to rotate relative to the pawl in a second rotational locking direction about the second axis.

Abstract: A power tool includes a first housing portion and a second housing portion, a motor directly mounted between the housing portions with an output shaft defining an axis, and a gear assembly supported within the housing and including a ring gear directly supported by the housing portions, a pinion gear coupled for co-rotation with the output shaft, and planet gears meshed with the pinion gear and the ring gear. The power tool also includes a drive assembly operably coupled to the gear assembly with a camshaft, an anvil, a hammer configured to reciprocate along the camshaft to impart rotational impacts to the anvil, and a spring biasing the hammer towards the anvil. The ring gear includes lugs engaged with the first housing portion and the second housing portion to rotationally constrain the ring gear.

Abstract: A power tool includes a motor housing and a motor supported within the motor housing. The motor includes an output shaft defining an axis. The power tool also includes a bearing configured to support the output shaft for rotation about the axis, an end cap removably coupled to the motor housing, and a bearing retainer integrally formed with the end cap. The bearing retainer is configured to axially and radially secure the bearing to the end cap.

Abstract: A power tool includes a housing with a motor housing portion and a handle portion extending from the motor housing portion, a motor supported within the motor housing portion, a drive assembly operatively coupled to the motor, the drive assembly producing vibrations during operation of the power tool, a battery receptacle located within the handle portion, a battery at least partially insertable into the battery receptacle along a battery axis, the battery configured to provide power to the motor, and a vibration mitigation system configured to reduce transmission of the vibrations produced by the drive assembly to the battery.

Abstract: A power tool includes a housing with a motor housing portion, a handle portion extending from the motor housing portion, and a battery receptacle configured to receive a battery pack. An electric motor is supported in the motor housing portion. A trigger extends from the handle portion. An actuator is located on a top surface of the housing opposite the battery receptacle and includes a magnet. A sensor is positioned adjacent the actuator to detect a position of the magnet and output an actuator signal representative of a position of the actuator based on the detected position of the magnet. A controller is configured to control the electric motor based on the actuator signal received from the sensor such that the electric motor rotates in a first direction when the actuator is in the first position and rotates in an opposite direction when the actuator is in the second position.

Abstract: A method of controlling a rotary impact tool includes activating a motor to provide torque to a drive assembly, providing rotational impacts to a torque stick coupled to an anvil of the drive assembly in response to a reaction torque on the drive assembly exceeding a threshold value, and sensing a position of the anvil with a position sensor. The position sensor transmits a first signal indicative of the anvil rotating in a first direction and a second signal indicative of the anvil rotating in a second direction, where the second direction is a rebound angle of the anvil. The method further includes calculating a torque transferred from the torque stick to a workpiece by multiplying the rebound angle by a torsional stiffness value of the torque stick and deactivating the motor in response to the torque exerted on the workpiece being substantially equal to a torque limit.

Abstract: A power tool including a housing, a brushless direct current (DC) motor, an impact mechanism including a hammer and an anvil, an output drive device, a position sensor, and a controller. The position sensor is adjacent to a relief feature, which may be a recessed relief feature or a raised relief feature, and is configured to generate an output signal indicative of a position of the anvil. The controller is configured to calculate a drive angle based on the determined position of the anvil, and control the brushless DC motor based on the drive angle of the anvil.

Abstract: A power tool including a housing, a brushless direct current (DC) motor, an impact mechanism including a hammer and an anvil, an output drive device, a position sensor, and a controller. The power tool also includes a target positioned on a shaft, a magnetic shield positioned on the shaft between the target and the anvil, and a position sensor. The position sensor includes an inductive sensor, a first transmitting circuit trace, and a first receiving circuit trace. The controller is configured to calculate a drive angle based on the determined position of the anvil, and control the brushless DC motor based on the drive angle of the anvil.

Abstract: A rotary impact tool includes a housing, an electric motor, and a drive assembly for converting a continuous torque input from the motor to consecutive rotational impacts upon a workpiece. An anvil has a bore in a distal end thereof for receipt of the workpiece or a tool bit. A hammer is rotationally and axially movable relative to the anvil for imparting the consecutive rotational impacts upon the anvil. A spring biases the hammer in an axial direction toward the anvil. A battery pack provides power to the motor. A first performance ratio of the rotary impact tool, defined as (?a/Inertiahammer)×(1/216,000) is greater than 1, where ?a is a mechanism efficiency of the rotary impact tool and Inertiahammer is a moment of inertia of the hammer.

Abstract: A power tool includes a housing, a motor mounted within the housing and including a stator with an outer diameter and a rotor having a shaft configured to rotate about an axis relative to the stator. The power tool also includes a gear assembly operably coupled to the motor and including a ring gear fixed relative to the housing and planet gears meshed with the ring gear. A drive assembly is operably coupled to the gear assembly to receive torque from the shaft through the gear assembly. The power tool also includes a rear bearing rotatably supporting a rearward portion of the shaft and a forward bearing rotatably supporting a forward portion of the shaft. A distance measured between a front edge of the rear bearing and a rear edge of the forward bearing is less than the outer diameter of the stator.

Abstract: A trigger assembly for a power tool includes a housing, a moveable plunger extending from a surface of the housing, the movable plunger includes a first end disposed externally from the housing and a second end disposed internally within the housing. The trigger assembly further includes a trigger shoe coupled to the first end of the moveable plunger, and an arm including a first side that is moveably connected to the second end of the moveably plunger and a second side that is coupled to a magnet. The trigger assembly also includes a sensor configured to sense a magnetic field of the magnet. Movement of the trigger shoe rotates the magnet, and alters the magnetic field sensed by the sensor.

Abstract: An anvil configured to be impacted by a hammer in an impact wrench. The anvil defines a rotational axis. The anvil includes an anvil lug having a driven surface engageable with the hammer. The driven surface includes an involute profile. The involute profile is formed by a base cylinder defining a central axis. The central axis is offset from the rotational axis of the anvil.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position to a bottom-dead-center (BDC) position for driving a fastener into a workpiece and a drive unit for providing torque to move the driver blade from the BDC position toward the TDC position. A kickout arrangement is at least partially defined by an outer surface on one of a torque output member and a torque input member and an aperture formed in the other of the torque output member and the torque input member in which the outer surface is received. The kickout arrangement configured to permit limited rotation of the torque output member relative to the torque input member between a first position and a second position.

Abstract: Systems and methods for reducing vibration in power tool. One system includes a power tool that includes a housing and a motor. The power tool further includes a magnetically susceptible fluid located within the housing. The power tool further includes an inductor configured to introduce a magnetic field to the magnetically susceptible fluid. The power tool further includes a sensor configured to indicate an amount of vibration experienced by the power tool. The power tool further includes an electronic processor coupled to the sensor and to the inductor. The electronic processor is configured to receive a user-selected sensitivity level for vibration control, to receive an input signal from the sensor indicating the amount of vibration, to generate a control signal based on the input signal, and to provide the control signal to the inductor to control the magnetic field.

Abstract: A rotary power tool includes a gear case, an output shaft, a drive mechanism, and a clutch mechanism. The clutch mechanism including a compression spring positioned around the output shaft. The rotary power tool further includes a clutch adjustment assembly having a collar disposed circumferentially around the gear case and rotatable to adjust a length of the compression spring, an inductive sensor disposed within the collar and proximate the compression spring such that a voltage is induced in the inductive sensor in response to relative movement between the compression spring and a magnetic field emitted by the inductive sensor, and an electronic control unit configured to receive an output signal from the inductive sensor indicative of the change in inductance in the inductive sensor and to determine a parameter of the clutch mechanism based on the output signal. The compression spring is disposed adjacent and offset from the inductive sensor.

Abstract: A rotary power tool may include a main housing, a motor positioned within the main housing, a handle extending from the main housing, a trigger that is configured to activate the motor when depressed, and a control board disposed within the handle and including a microcontroller (MCU), a first Hall sensor, and a second Hall sensor. The trigger includes a trigger body, a holder fixed to the main housing, the trigger body being movable relative to the holder along a longitudinal axis, an arm fixed to the trigger body and having a magnet holder that receives a magnet, and a spring for biasing the trigger body away from the holder. The first Hall sensor and the second Hall sensor are configured to detect depression of the trigger and emit signals to the MCU for controlling operation of the motor.

Abstract: An impact tool includes a housing having a motor housing portion and an impact housing portion. The impact housing portion has a front end defining a front end plane. An electric motor is supported in the motor housing, a battery pack is supported by the housing for providing power to the motor, and a drive assembly is supported by the impact housing portion. The drive assembly includes an anvil extending from the front end of the front housing portion with an end defining an anvil end plane. The drive assembly also includes a hammer rotationally and axially movable relative to the anvil for imparting the consecutive rotational impacts upon the anvil, and a spring for biasing the hammer in an axial direction toward the anvil. A distance between the front end plane and the anvil end plane is greater than or equal to 6 inches.

Abstract: A trigger assembly, for use with a power tool having an electric motor, includes a trigger, a spring configured to bias the trigger towards a first position, a conductor coupled for movement with the trigger, and a printed circuit board. The printed circuit board has an inductive sensor thereon responsive to relative movement between the conductor and the inductive sensor caused by movement of the trigger. An output of the inductive sensor is used to activate the electric motor.

Abstract: A tool bit including a tip configured to engage a work surface, a shank extending from the tip and defining a longitudinal axis, and a drive portion coupled to an end of the shank opposite from the tip and configured to be engaged by a tool, wherein the drive portion includes a plurality of splines circumferentially spaced around the longitudinal axis, each spline having opposing sidewalls which extend through the drive portion

Abstract: A power tool includes a housing defining a grip portion, a motor having a motor drive shaft, a drive assembly coupled to the motor drive shaft and driven by the motor, an output assembly coupled to the drive assembly and having an output member that receives torque from the drive assembly, causing the output member to rotate about an output axis, and a transducer assembly including a frame disposed between the grip portion and the output member. The transducer assembly is configured to measure the amount of torque applied through the output member. The power tool further includes a head in which the output member is arranged, a pin extending through the frame and the head to retain the head to the frame, and a retaining ring arranged around the frame and the pin for exerting a radially inward biasing force against the pin.