Abstract: A rotary impact tool includes a housing, an electric motor, and a drive assembly for converting a continuous torque input from the motor to consecutive rotational impacts upon a workpiece. An anvil has a bore defining a hexagonal cross-sectional shape and having a nominal width of 7/16 inches. A hammer is rotationally and axially movable relative to the anvil for imparting the consecutive rotational impacts upon the anvil. A spring biases the hammer in an axial direction toward the anvil. A battery pack has a nominal voltage of at least 18 Volts and a nominal capacity of at least 5 Ah. The rotary impact tool has an overall weight including the battery pack that is less than or equal to 7.5 pounds. A second performance ratio of the rotary impact tool, defined as (?a x RPMno-load/Inertiahammer) x (1/216,000,000) is greater than 2.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The lifter having a body and a drive pin coupled to the body. A roller is positioned on the drive pin and engages with a tooth of the driver blade when moving the driver blade from the bottom-dead-center position toward the top-dead-center position. The roller includes a first engagement section that receives an end portion of the tooth and a second engagement section. An engagement member engages the second engagement section for aligning the first engagement section of the roller with the end portion of the tooth to facilitate meshing between the end portion of the tooth and the roller.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center (TDC) position to a driven or bottom-dead-center (BDC) position for driving a fastener into a workpiece and a drive unit for providing torque to move the driver blade from the BDC position toward the TDC position. The drive unit includes an output shaft. The powered fastener driver also includes a rotary lifter engageable with the driver blade. The lifter is configured to receive torque from the drive unit in a first rotational direction for returning the driver blade from the BDC position toward the TDC position. The powered fastener driver further includes a kickout arrangement located between the lifter and the output shaft. The kickout arrangement is configured to permit limited rotation of the lifter relative to the output shaft between a first position and a second position.

Abstract: An impact tool includes a housing including a motor housing portion and a front housing coupled to the motor housing portion, a motor supported within the motor housing portion, a battery pack supported by the housing for providing power to the motor, and a drive assembly supported within the housing and configured to convert continuous torque from the motor to consecutive rotational impacts upon a workpiece capable of developing at least 1,700 ft-lbs of fastening torque. The drive assembly includes a camshaft driven by the motor for rotation about an axis, an anvil extending from the front housing, and a hammer configured to reciprocate along a travel portion of the camshaft between a rearmost position and a forwardmost position to deliver rotational impacts to the anvil in response to rotation of the camshaft.

Abstract: An impact tool includes a housing extending along a longitudinal axis. The housing includes a motor housing portion, a first handle extending from the motor housing portion, and a front housing coupled to the motor housing portion opposite the first handle. The impact tool also includes a motor supported within the motor housing portion, an anvil extending from the front housing, an impact mechanism supported within the front housing, and an auxiliary handle assembly. The auxiliary handle assembly includes a mount coupled to the housing, an auxiliary handle coupled to the mount and spaced from the first handle, and an adjustment mechanism. Loosening the adjustment mechanism permits rotation of the auxiliary handle assembly about the longitudinal axis relative to the housing, and tightening the adjustment mechanism secures the auxiliary handle assembly in a selected rotational position.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The rotary lifter having a body and a drive pin coupled to the body. A roller is rotatably coupled to the drive pin and includes a non-cylindrical outer peripheral surface defining a plurality of engagement sections. A tooth of the driver blade is configured to engage one of the engagement sections when moving the driver blade from the bottom-dead-center position toward the top-dead-center position.

Abstract: A powered fastener driver includes a driver blade movable from a top-dead-center position to a bottom-dead-center position for driving a fastener into a workpiece, a drive unit for providing torque to move the driver blade toward the top-dead-center position, and a rotary lifter engageable with the driver blade. The lifter having a body and a drive pin coupled to the body. A roller is positioned on the drive pin and engages with a tooth of the driver blade when moving the driver blade from the bottom-dead-center position toward the top-dead-center position. The roller includes a first engagement section that receives an end portion of the tooth and a second engagement section. An engagement member engages the second engagement section for aligning the first engagement section of the roller with the end portion of the tooth to facilitate meshing between the end portion of the tooth and the roller.

Abstract: Position sensing related to a component within a power tool. The component within the power tool is, for example, a hammer of an impact mechanism and can include one or more sensible features that allow a controller of the power tool to precisely determine the position, speed, and acceleration of the component. One or more sensors can be used to determine the rotational position of the hammer and the axial position of the hammer. The rotational position of the hammer can then be used to calculate, for example, rotational speed and acceleration of the hammer. With precise determinations of the rotational and axial position of the hammer, the controller of the power tool is able to precisely time the impact between the hammer and the anvil to optimize the impact between the hammer and the anvil (e.g., to maximize energy transfer between the hammer and the anvil).

Abstract: A rotary impact tool includes a housing, an electric motor, and a drive assembly for converting a continuous torque input from the motor to consecutive rotational impacts upon a workpiece of at least 900 ft-lbs of fastening torque. An anvil has a bore defining a hexagonal cross-sectional shape and having a nominal width of 7/16 inches. A hammer is rotationally and axially movable relative to the anvil for imparting the consecutive rotational impacts upon the anvil. A spring biases the hammer in an axial direction toward the anvil. A battery pack has a nominal voltage of at least 18 Volts and a nominal capacity of at least 5 Ah. The rotary impact tool has an overall weight including the battery pack that is less than or equal to 7.5 pounds. A ratio of the fastening torque to the overall weight is greater than or equal to 120 ft-lbs per pound.

Abstract: A power tool comprises a housing defining a grip portion, a motor having a motor drive shaft, a drive assembly including a crankshaft configured to receive torque from the motor drive shaft, an output assembly having an output member configured to receive torque from the crankshaft, a bearing rotatably supporting the crankshaft, a retainer configured to prevent translation of the bearing along the crankshaft past the retainer, and a transducer assembly disposed between the grip portion and the output member to measure the amount of torque applied through the output member.

Abstract: An impact tool includes a housing extending along a longitudinal axis. The housing includes a motor housing portion, a first handle extending from the motor housing portion, and a front housing coupled to the motor housing portion opposite the first handle. The impact tool also includes a motor supported within the motor housing portion, an anvil extending from the front housing, an impact mechanism supported within the front housing, and an auxiliary handle assembly. The auxiliary handle assembly includes a mount coupled to the housing, an auxiliary handle coupled to the mount and spaced from the first handle, and an adjustment mechanism. Loosening the adjustment mechanism permits rotation of the auxiliary handle assembly about the longitudinal axis relative to the housing, and tightening the adjustment mechanism secures the auxiliary handle assembly in a selected rotational position.

Abstract: An impact tool includes a housing extending along a longitudinal axis, the housing including a motor housing portion and a front housing coupled to the motor housing portion, a motor supported within the motor housing portion, and a drive assembly supported within the housing. The drive assembly includes a camshaft driven by the motor for rotation about an axis, an anvil extending from the front housing, and a hammer configured to reciprocate along a travel portion of the camshaft between a rearmost position and a forwardmost position to deliver rotational impacts to the anvil in response to rotation of the camshaft. An axial distance between the forwardmost position and the rearmost position of the hammer is at least 20.75 millimeters, and the travel portion of the camshaft has a diameter of at least 25 millimeters.

Abstract: An impact tool includes a housing, a motor supported within the housing, an anvil extending from the housing, and a drive assembly configured to convert a continuous rotational input from the motor to intermittent applications of torque to the anvil. The anvil includes a body rotatable about a longitudinal axis, a driving end portion configured to receive a tool element over a distal end thereof, and a bore extending through the driving end portion of the anvil in a direction transverse to the longitudinal axis. The driving end portion includes a groove located between the bore and the distal end. The groove includes a curved portion converging toward the distal end and is configured to receive a friction ring such that the friction ring follows a contour of the groove.

Abstract: Position sensing related to a component within a power tool. The component within the power tool is, for example, a hammer of an impact mechanism and can include one or more sensible features that allow a controller of the power tool to precisely determine the position, speed, and acceleration of the component. One or more sensors can be used to determine the rotational position of the hammer and the axial position of the hammer. The rotational position of the hammer can then be used to calculate, for example, rotational speed and acceleration of the hammer. With precise determinations of the rotational and axial position of the hammer, the controller of the power tool is able to precisely time the impact between the hammer and the anvil to optimize the impact between the hammer and the anvil (e.g., to maximize energy transfer between the hammer and the anvil).

Abstract: A transducer assembly for use in a power tool including a housing, a motor, an output shaft that drives a workpiece about a central axis, and a transmission. The transducer assembly includes a transducer positioned between the motor and the transmission. The transducer including an inner hub being rotationally affixed to the housing, an outer rim affixed to a rotatable component of the transmission, a plurality of webs extending radially outward from the inner hub to the outer rim, and a sensor affixed to each of the webs for detecting strain of each of the webs in response to a reaction torque applied to the transmission from the output shaft. A width of each of the webs gradually tapers from at least one of the outer rim or the inner hub toward a midpoint of each of the webs in a direction perpendicular to the central axis.

Abstract: A power tool comprises a housing defining a grip portion, a motor having a motor drive shaft, a drive assembly including a crankshaft configured to receive torque from the motor drive shaft, an output assembly having an output member configured to receive torque from the crankshaft, a bearing rotatably supporting the crankshaft, a retainer configured to prevent translation of the bearing along the crankshaft past the retainer, and a transducer assembly disposed between the grip portion and the output member to measure the amount of torque applied through the output member.

Abstract: A power tool supportable by a lanyard. The power tool includes a motor housing, a motor arranged in the motor housing, a front housing, an output member extending from the front housing, a gear case, and a gear train arranged in the gear case. The gear train configured to transfer torque from the motor to the output member. The power tool further includes a first fastener securing the front housing to the motor housing and a bracket to which the lanyard is attachable. The bracket is fastened to one of the front housing, the motor housing, or the gear case by a second fastener that does not secure the front housing to the motor housing.

Abstract: A rotary impact tool includes a housing, an electric motor, and a drive assembly for converting a continuous torque input from the motor to consecutive rotational impacts upon a workpiece of at least 900 ft-lbs of fastening torque. An anvil has a bore defining a hexagonal cross-sectional shape and having a nominal width of 7/16 inches. A hammer is rotationally and axially movable relative to the anvil for imparting the consecutive rotational impacts upon the anvil. A spring biases the hammer in an axial direction toward the anvil. A battery pack has a nominal voltage of at least 18 Volts and a nominal capacity of at least 5 Ah. The rotary impact tool has an overall weight including the battery pack that is less than or equal to 7.5 pounds. A ratio of the fastening torque to the overall weight is greater than or equal to 120 ft-lbs per pound.

Abstract: A lawnmower comprising a housing, one or more cutting blades, and a motor configured to rotate the one or more cutting blades. The lawnmower includes a handle including a switch assembly. The switch assembly includes a contactless switch pivotable about an axis point and a magnet located at the axis point. One or more paddles extend from the handle. The rotation of the one or more paddles causes the contactless switch to pivot about the axis point. The lawnmower includes a sensor configured to sense a variation of a magnetic field of the magnet, and a controller coupled to the motor and the sensor. The controller is configured to receive, from the sensor, a value associated with the variation of the magnetic field of the magnet, and control the motor based on the value of the variation of the magnetic field.