Patents by Inventor James A. Curran

James A. Curran has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170088917
    Abstract: Micro additions of certain elements such as zirconium or titanium are added to high strength aluminum alloys to counter discoloring effects of other micro-alloying elements when the high strength alloys are anodized. The other micro-alloying elements are added to increase the adhesion of an anodic film to the aluminum alloy substrate. However, these micro-alloying elements can also cause slight discoloration, such as a yellowing, of the anodic film. Such micro-alloying elements that can cause discoloration can include copper, manganese, iron and silver. The micro additions of additional elements, such as one or more of zirconium, tantalum, molybdenum, hafnium, tungsten, vanadium, niobium and tantalum, can dilute the discoloration of the micro-alloying elements. The resulting anodic films are substantially colorless.
    Type: Application
    Filed: October 29, 2015
    Publication date: March 30, 2017
    Inventors: James A. Curran, William A. Counts, Abhijeet Misra
  • Publication number: 20170051426
    Abstract: Methods of forming anodic oxide coatings on certain high strength aluminum alloys are described. Methods involve preventing or reducing the formation of interface-weakening species, such as zinc-sulfur compounds, at an interface between an anodic oxide coating and underlying aluminum alloy substrate during anodizing. In some embodiments, a micro-alloying element is added in very small amounts to an aluminum alloy substrate to prevent enrichment of zinc at the anodic oxide and substrate interface, thereby reducing or preventing formation of the zinc-sulfur interface-weakening species. In some embodiments, a sulfur-scavenging species is added to an aluminum alloy substrate to prevent sulfur from a sulfuric acid anodizing bath from binding with zinc and forming the zinc-sulfur interface-weakening species at the anodic oxide and substrate interface. In some embodiments, a micro-alloying element and a sulfur-scavenging species are added to an aluminum alloy substrate.
    Type: Application
    Filed: August 19, 2015
    Publication date: February 23, 2017
    Inventors: James A. Curran, William A. Counts, Brian M. Gable
  • Publication number: 20170051425
    Abstract: Methods of forming anodic oxide coatings on high strength aluminum alloys are described. Methods involve preventing or reducing the formation of interface-weakening species, such as zinc-sulfur compounds, at an interface between an anodic oxide coating and underlying aluminum alloy substrate during anodizing. In some embodiments, a micro-alloying element is added in very small amounts to an aluminum alloy substrate to prevent enrichment of zinc at the anodic oxide and substrate interface, thereby reducing or preventing formation of the zinc-sulfur interface-weakening species. In some embodiments, a sulfur-scavenging species is added to an aluminum alloy substrate to prevent sulfur from a sulfuric acid anodizing bath from binding with zinc and forming the zinc-sulfur interface-weakening species at the anodic oxide and substrate interface. In some embodiments, a micro-alloying element and a sulfur-scavenging species are added to an aluminum alloy substrate.
    Type: Application
    Filed: August 19, 2015
    Publication date: February 23, 2017
    Inventors: James A. Curran, William A. Counts, Brian M. Gable
  • Publication number: 20170009364
    Abstract: Sealed anodic coatings that are resistant to leaching of nickel and nickel-containing products and methods for forming the same are described. Methods involve post-sealing thermal processes to remove at least some of the leachable nickel from the sealed anodic coatings. In some embodiments, the post-sealing thermal processes involve immersing the sealed anodic coating within a heated solution so as to promote diffusion of the leachable nickel out of the sealed anodic coatings and into the heated solution. The resultant sealed anodic coating is pre-leached of nickel and is therefore well suited for many consumer product applications. In some embodiments, a post-sealing thermal process is used to further hydrate and seal the sealed anodic coating, thereby repairing structural defects within the sealed anodic coating.
    Type: Application
    Filed: July 9, 2015
    Publication date: January 12, 2017
    Inventors: James A. Curran, Eric W. Hamann, Sean R. Novak
  • Patent number: 9512537
    Abstract: Porous metal oxide layers having a color due to visible light interference effects are disclosed. In particular embodiments the porous metal oxide layers are formed using an anodizing processes, which includes a porous metal oxide layer forming process and a barrier layer thickening process. The barrier layer thickening process increases a thickness of a barrier layer within the porous metal oxide layer to a thickness sufficient to and cause incident visible light waves to be reflected in the form of a new visible light waves, thereby imparting a color to the porous metal oxide layer. Methods for tuning the color of the porous metal oxide layer and for color matching surfaces of different types of metal substrates are described.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: December 6, 2016
    Assignee: Apple Inc.
    Inventors: James A. Curran, Sean R. Novak
  • Patent number: 9492810
    Abstract: The present invention relates to a photocatalyst and a method of manufacturing a photocatalyst. More specifically, the present invention relates to a high surface area TiO 2 photocatalyst formed by electrolytic discharge oxidation (EDO) of a substrate comprising titanium. A flexible high surface area photocatalyst architecture comprising a compliant, cohesive, well-adhered and highly porous surface layer of the anatase phase of titanium dioxide is provided. The highly porous surface layer of the anatase phase of titanium dioxide is formed in a single step by the electrolytic oxidation of a titanium surface on a permeable, flexible, and electrically conductive substrate sponge structure.
    Type: Grant
    Filed: May 30, 2013
    Date of Patent: November 15, 2016
    Assignee: Keronite International Limited
    Inventors: James Curran, Kangala Chipasa, Antony Leigh
  • Publication number: 20160290917
    Abstract: This disclosure relates to rapid and repeatable tests that can be used to evaluate the interfacial adhesion of coatings to substrates. In particular embodiments, tests are used to assess the resistance of anodic oxides to delamination from aluminum substrates. The tests can be conducted using standard hardness test equipment such as a Vickers indenter, and yield more controlled, repeatable results than a large sample of life-cycle tests such as rock tumble tests. In particular embodiments, the tests involve forming an array of multiple indentations within the substrate such that stressed regions where the coating will likely delaminate are formed and evaluated.
    Type: Application
    Filed: April 3, 2015
    Publication date: October 6, 2016
    Inventors: Eric W. Hamann, William A. Counts, James A. Curran
  • Publication number: 20160289858
    Abstract: Anodizing processes for providing durable and defect-free anodic oxide films, well suited for anodizing highly reflective surfaces, are described. In some embodiments, the anodizing electrolyte has a sulfuric acid concentration substantially less than conventional type II anodizing. In some embodiments, the electrolyte includes a mixture of sulfuric acid and one or more organic acids. In further embodiments, sulfuric acid is a relatively minor additive to an organic acid, primarily serving to minimize discoloration. The processes enables porous, optically clear, and colorless anodic films to be grown in a manner similar to conventional Type II sulfuric acid anodizing, but at lower current densities and/or higher temperatures, without compromising film surface hardness. The thickness uniformity of the resulting anodic oxide films can be within 5% between grains of {111}, {110} and {100} surface orientations.
    Type: Application
    Filed: April 3, 2015
    Publication date: October 6, 2016
    Inventors: James A. Curran, William A. Counts, Sean R. Novak
  • Publication number: 20160237586
    Abstract: Anodic oxide coatings and methods for forming anodic oxide coatings on metal alloy substrates are disclosed. Methods involve post-anodizing processes that improve the appearance of the anodic oxide coating or increase the strength of the underlying metal alloy substrates. In some embodiments, a diffusion promoting process is used to promote diffusion of one or more types of alloying elements enriched at an interface between the anodic oxide coating and the metal alloy substrate away from the interface. The diffusion promoting process can increase an adhesion strength of the anodic oxide film to the metal alloy substrate and reduce an amount of discoloration due to the enriched alloying elements. In some embodiments, a post-anodizing age hardening process is used to increase the strength of the metal alloy substrate and to improve cosmetics of the anodic oxide coatings.
    Type: Application
    Filed: April 21, 2016
    Publication date: August 18, 2016
    Inventors: James A. Curran, William A. Counts, Eric W. Hamann
  • Patent number: 9359686
    Abstract: Anodic oxide coatings and methods for forming anodic oxide coatings on metal alloy substrates are disclosed. Methods involve post-anodizing processes that improve the appearance of the anodic oxide coating or increase the strength of the underlying metal alloy substrates. In some embodiments, a diffusion promoting process is used to promote diffusion of one or more types of alloying elements enriched at an interface between the anodic oxide coating and the metal alloy substrate away from the interface. The diffusion promoting process can increase an adhesion strength of the anodic oxide film to the metal alloy substrate and reduce an amount of discoloration due to the enriched alloying elements. In some embodiments, a post-anodizing age hardening process is used to increase the strength of the metal alloy substrate and to improve cosmetics of the anodic oxide coatings.
    Type: Grant
    Filed: January 9, 2015
    Date of Patent: June 7, 2016
    Assignee: Apple Inc.
    Inventors: James A. Curran, William A. Counts, Eric W. Hamann
  • Publication number: 20160060783
    Abstract: Anodic oxide coatings and methods for forming anodic oxide coatings are disclosed. In some embodiments, the anodic oxide coatings are multilayered coatings that include at least two anodic oxide layers formed using two separate anodizing processes. The anodic oxide coating includes at least an adhesion-promoting or color-controlling anodic oxide layer adjacent the substrate. The adhesion-promoting anodic oxide layer is formed using an anodizing process that involves using an electrolyte that prevents formation of delaminating compounds at an interface between the adhesion-promoting anodic oxide layer and the substrate, thereby securing the anodic oxide coating to the substrate. In some cases, the electrolyte includes an organic acid, such as oxalic acid. The anodic oxide coating can also include a cosmetic anodic oxide layer having an exposed surface corresponding to an external surface of the anodic oxide coating. Cosmetic anodic oxide layers can be designed to have a desired appearance or tactile quality.
    Type: Application
    Filed: August 29, 2014
    Publication date: March 3, 2016
    Inventors: James A. Curran, Sean R. Novak
  • Publication number: 20150368823
    Abstract: Porous metal oxide layers having a color due to visible light interference effects are disclosed. In particular embodiments the porous metal oxide layers are formed using an anodizing processes, which includes a porous metal oxide layer forming process and a barrier layer thickening process. The barrier layer thickening process increases a thickness of a barrier layer within the porous metal oxide layer to a thickness sufficient to and cause incident visible light waves to be reflected in the form of a new visible light waves, thereby imparting a color to the porous metal oxide layer. Methods for tuning the color of the porous metal oxide layer and for color matching surfaces of different types of metal substrates are described.
    Type: Application
    Filed: June 23, 2014
    Publication date: December 24, 2015
    Inventors: James A. Curran, Sean R. Novak
  • Publication number: 20150068906
    Abstract: The present invention relates to a photocatalyst and a method of manufacturing a photocatalyst. More specifically, the present invention relates to a high surface area TiO 2 photocatalyst formed by electrolytic discharge oxidation (EDO) of a substrate comprising titanium. A flexible high surface area photocatalyst architecture comprising a compliant, cohesive, well-adhered and highly porous surface layer of the anatase phase of titanium dioxide is provided. The highly porous surface layer of the anatase phase of titanium dioxide is formed in a single step by the electrolytic oxidation of a titanium surface on a permeable, flexible, and electrically conductive substrate sponge structure.
    Type: Application
    Filed: May 30, 2013
    Publication date: March 12, 2015
    Applicant: Keronite International Limited
    Inventors: James Curran, Kangala Chipasa, Antony Leigh
  • Publication number: 20140355982
    Abstract: An example embodiment involves a method for adjusting an operating parameter of a node in an optical network which comprises a plurality of nodes, the method comprising the steps of: measuring at the node a value of at least one characteristic associated with the operating parameter of the node; distributing the value of the characteristic to all of the other nodes in the network; receiving at the node the value of the characteristic for all of the other nodes in the network; deriving at the node optical impairment data for each link of the network based on the received values of the characteristic for all of the nodes; calculating at the node the preferred value of the operating parameter for each node based on the derived optical impairment data; and adjusting the operating parameter of the node based on the calculated preferred value for the node.
    Type: Application
    Filed: June 4, 2014
    Publication date: December 4, 2014
    Inventors: James A. Shields, Tom Farrell, James Curran
  • Publication number: 20140318974
    Abstract: There is disclosed a method for producing corrosion and erosion-resistant mixed oxide coatings on a metal substrate, as well as a mixed oxide coating itself. A surface of the substrate metal is oxidised and converted into a first coating compound comprising a primary oxide of that metal by a plasma electrolytic oxidation (PEO) process. One or more secondary oxide compounds comprising oxides of secondary elements not present in conventional alloys of the substrate metals at significant (>2 wt %) levels are added to the first oxide coating. The source of the secondary element(s) is at least one of: i) a soluble salt of the secondary element(s) in the electrolyte; ii) an enrichment of the surface of the substrate metal with secondary element(s) prior to PEO processing; and iii) a suspension of the secondary element(s) or oxide(s) of the secondary element(s) applied to the oxide of the metal after this has been formed by the PEO process.
    Type: Application
    Filed: April 29, 2014
    Publication date: October 30, 2014
    Applicant: Keronite International Limited
    Inventors: James Curran, Stephen Hutchins, Oleg Dunkin
  • Publication number: 20130046521
    Abstract: A method of optimizing one or more parameters in a process for considering a DNA containing sample using a method of modeling and a method of modeling itself are provided. The method of modeling the process for considering a DNA containing sample uses a graphical model. The model seeks to provide one or more optimized parameters for the consideration process. The methods aim to consider the whole process, for instance, the number of cells required for the process and/or the extraction efficiency and/or the sub-sample volume relative to the sample volume and/or the amplification efficiency and/or the optimum number of amplification cycles and/or the effect of degradation on the amount of amplifiable DNA in the sample.
    Type: Application
    Filed: August 21, 2012
    Publication date: February 21, 2013
    Applicant: FORENSIC SCIENCE SERVICE LIMITED
    Inventors: Peter GILL, James CURRAN
  • Publication number: 20120031765
    Abstract: A process for the corrosion protection of metals such as magnesium, aluminium or titanium, where at least two steps are used, including both plasma electrolytic oxidation and chemical passivation. The combination of these two processing steps enhances the corrosion resistance performance of the surface beyond the capability of either of the steps in isolation, providing a more robust protection system. This process may be used as a corrosion protective coating in its own right, or as a protection-enhancing pre-treatment for top-coats such as powder coat or e-coat. When used without an additional top-coat, the treated parts can still retain electrical continuity with and adjoining metal parts. Advantages include reduced cost and higher productivity than traditional plasma-electrolytic oxidation systems, improved corrosion protection, greater coating robustness and electrical continuity.
    Type: Application
    Filed: March 30, 2010
    Publication date: February 9, 2012
    Applicant: KERONITE INTERNATIONAL LTD
    Inventors: James Curran, Stephen Hutchins, Suman Shrestha
  • Publication number: 20110264379
    Abstract: A method of investigation a sample is provided, the sample being a mixture of DNA arising from more than one source. The method includes analysing the sample to obtain a genotype for the DNA present in the sample and assigning a prior probability distribution to the genotype. The likelihood function is considered and a posterior probability distribution for the genotype is established. In this way a probabilistic assessment of the genotype of the major or minor contributor to the sample can be obtained. This is beneficial over prior methods which use a deterministic method, and so involve the use of rule based methods.
    Type: Application
    Filed: March 9, 2011
    Publication date: October 27, 2011
    Applicant: Forensic Science Service Ltd.
    Inventors: James CURRAN, Christopher Triggs
  • Publication number: 20090326830
    Abstract: Methods for establishing the genotype of a DNA sample, and methods for investigating the potential sources of a DNA sample arising from a plurality of source, are provided, the methods being based on a method including: analysing the sample to produce a data profile for the sample for a locus; proposing a suggested genotype; generating a first stage profile for the locus for the suggested genotype; adjusting the first stage profile to account for one or more factors to give a simulation profile; and comparing the data profile and the simulation profile to provide an indication of the likelihood of the data profile given the suggested genotype. The methods in effect make adjustments to take the first stage profile, potentially through one or more intervening profiles, to the simulation profile, the simulation profile being an anticipation of the data profile which would be expected to occur for that suggested genotype in practice.
    Type: Application
    Filed: April 28, 2009
    Publication date: December 31, 2009
    Applicant: Forensic Science Service Limited
    Inventors: Lindsey Foreman, Ian Evett, Susan Pope, John Buckleton, James Curran, Christopher Triggs
  • Publication number: 20090234621
    Abstract: A method of optimizing one or more parameters in a process for considering a DNA containing sample using a method of modeling and a method of modeling itself are provided. The method of modeling the process for considering a DNA containing sample uses a graphical model. The model seeks to provide one or more optimized parameters for the consideration process. The methods aim to consider the whole process, for instance, the number of cells required for the process and/or the extraction efficiency and/or the sub-sample volume relative to the sample volume and/or the amplification efficiency and/or the optimum number of amplification cycles and/or the effect of degradation on the amount of amplifiable DNA in the sample.
    Type: Application
    Filed: December 5, 2005
    Publication date: September 17, 2009
    Applicant: FORENSIC SCIENCE SERVICE LIMITED
    Inventors: Peter Gill, James Curran