Abstract: A pressure vessel, and a method of manufacturing a pressure vessel. The pressure vessel includes: a base layer formed from a polymer material; a reinforcement layer formed from a fibre reinforced polymer material wherein the polymer is a heat curable polymer; and an impermeable barrier layer, the barrier layer located between the base layer and the reinforcement layer; wherein the heat curable polymer has been cured at a first temperature, and wherein the barrier layer is formed from a material that is in a softened state at the first temperature.

Abstract: A method of manufacturing a monolithic fiber-reinforced polymer composite component is provided. The method comprises providing a mould comprising a main cavity and at least one additional cavity that extends from the main cavity; introducing a polymer matrix material containing chopped fiber reinforcement into the mould to fill the main cavity and the at least one additional cavity to form a monolithic fiber-reinforced polymer composite component with a main portion formed in the main cavity and at least one raised feature formed in the additional cavity and extending from a surface plane of said main portion. The at least one raised feature is arranged to incur visually perceptible damage when the component is subject to an impact with an energy above a predetermined impact energy threshold and to resist an impact with an energy below the predetermined impact energy threshold.

Abstract: A storage tank includes a storage chamber configured to store a working fluid such as for example a cryogenic fluid. The storage tank has a first skin forming the storage chamber and a second skin positioned radially outwardly of the first skin. An insulation cavity is formed between the first skin and the second skin.

Abstract: A method of manufacturing a composite (e.g. fibre-reinforced polymer) connector comprises: manufacturing a tubular hub portion which extends substantially parallel to a central axis C, the hub portion comprising a thermoplastic polymer reinforced with continuous, circumferentially-oriented fibre reinforcement; placing the hub portion into a mould featuring at least one cavity; and introducing polymer into the mould so as to fill the at least one cavity to form a flange portion around the hub portion.

Abstract: A fiber-reinforced polymer composite component formed from a polymer matrix material containing fiber reinforcement. The component comprises a main portion and at least one raised feature extending from a surface plane s of said main portion. The at least one raised feature is arranged to incur visually perceptible damage when the component is subject to an impact with an energy above a predetermined impact energy threshold and to resist an impact with an energy below the predetermined impact energy threshold.

Abstract: A composite shaft with an end fitting mounted on an interface region on at least one end of said shaft, and a preload structure arranged to provide a biasing force to bias the composite shaft against the end fitting; wherein the preload structure is in an interference fit with the composite shaft. The preload structure is applied to the composite shaft in a subsequent operation to the mounting of the end fitting to the shaft.

Abstract: A method of manufacturing a connector for a fluid transfer conduit comprises: manufacturing a tube which runs parallel to a central axis C from fibre-reinforced polymer, said tube comprising a hub portion 206 and a flange-forming portion 208 located adjacent to the hub portion 206, wherein the hub portion 206 comprises continuous circumferentially oriented fibre-reinforcement 210; and the hub portion 206 and the flange-forming portion 208 comprise longitudinally oriented fibre-reinforcement 212 which runs continuously from the hub portion 206 into the flange-forming portion 208; and bending the flange-forming portion 208 away from the central axis C such that it extends from the hub portion 206 at an angle to the central axis C.

Abstract: A composite shaft with an end fitting mounted on an interface region on at least one end of said shaft, and a preload structure arranged to provide a biasing force to bias the composite shaft against the end fitting; wherein the preload structure is in an interference fit with the composite shaft. The preload structure is applied to the composite shaft in a subsequent operation to the mounting of the end fitting to the shaft.

Abstract: A fiber reinforced polymer composite pipe includes first and second ends and defines a central axis running in a longitudinal direction from the first end to the second end, and the pipe including at least one non-linear portion along the central axis between the first end and the second end. A first material extends continuously from the first end to the second end, the first material being a fiber reinforced polymer material comprising fiber reinforcement in a polymer matrix and having an electrical resistivity determined by an electrically conductive fiber reinforcement and/or an electrically conductive additive in the polymer matrix; and a second material arranged at the at least one non-linear portion and extending discontinuously between the first end and the second end, and has an elastic modulus greater than the elastic modulus of the first material in the longitudinal direction.

Abstract: A composite shaft with an end fitting mounted on an interface region on at least one end of said shaft, and a preload structure arranged to provide a biasing force to bias the composite shaft against the end fitting; wherein the preload structure is in an interference fit with the composite shaft. The preload structure is applied to the composite shaft in a subsequent operation to the mounting of the end fitting to the shaft.

Abstract: A fiber reinforced polymer composite pipe includes first and second ends and defines a central axis running in a longitudinal direction from the first end to the second end, and the pipe including at least one non-linear portion along the central axis between the first end and the second end. A first material extends continuously from the first end to the second end, the first material being a fiber reinforced polymer material comprising fiber reinforcement in a polymer matrix and having an electrical resistivity determined by an electrically conductive fiber reinforcement and/or an electrically conductive additive in the polymer matrix; and a second material arranged at the at least one non-linear portion and extending discontinuously between the first end and the second end, and has an elastic modulus greater than the elastic modulus of the first material in the longitudinal direction.

Abstract: A composite tubular structure includes an elongate composite member having an inwardly tapered section at an end and an embedded nut retained in the end inwardly tapered section for forming a connection with another component. The inwardly tapered section has an inner surface which follows a tapered outer surface of the embedded nut, the inwardly tapered section narrowing the composite member in a longitudinal direction towards the end so as to provide a constriction which retains the embedded nut within the inwardly tapered section. The embedded nut comprises a multipart nut, comprising an internal nut and an internal support member, and wherein the internal nut is arranged to slide within the internal support member in a direction away from the end of, and into, the elongate composite member when the composite tubular structure is under conditions of excessive axial compressive load.

Abstract: A composite tapered tubular assembly includes a composite tapered tube extending between a first end and a second end and tapered so as to have a smaller radius R1 at the first end than a radius R2 at the second end. The assembly also includes a first internal annular wedge that is in contact with an inner surface of the tube at said first end and a first external annular wedge in contact with the outer surface of the tube at said first end. The assembly further includes a first nut provided at said first end that is configured to be connected to said first internal wedge and a second external annular wedge provided on an outer surface of the tube and a second internal annular wedge in contact with the inner surface of said composite tube at said second end, and a second nut connected to an internal surface.

Abstract: A housing for an electrical device such as a battery includes a casing with opposing ends. The casing is made of a composite material such that the housed device is surrounded by composite walls containing intumescent material which protects the outer composite materials from high temperatures generated inside the housing. An end cap is provided having a sandwich structure with a core, configured to evenly distribute compressive pre-load across a battery stack in the housing. A height adjustable end cap is also provided.

Abstract: A composite structural component made of a polymer matrix composite material includes an end connection that includes an end portion at one end of the composite structural component, comprising an internal surface comprising a plurality of ridges and grooves defining a first engagement surface along an axial direction and a metal interface component comprising an outer surface comprising a plurality of ridges and grooves defining a second engagement surface along the axial direction and an inner surface defining a mounting surface for attachment of an end fitting. The metal interface component is engaged with the internal surface of the composite structural component by mating of the first and second engagement surfaces. The structure also includes an outer annular component fitted around the end portion in axial alignment with the mating of the first and second engagement surfaces.

Abstract: A method of manufacturing a monolithic fiber-reinforced polymer composite component is provided. The method comprises providing a mould comprising a main cavity and at least one additional cavity that extends from the main cavity; introducing a polymer matrix material containing chopped fiber reinforcement into the mould to fill the main cavity and the at least one additional cavity to form a monolithic fiber-reinforced polymer composite component with a main portion formed in the main cavity and at least one raised feature formed in the additional cavity and extending from a surface plane of said main portion. The at least one raised feature is arranged to incur visually perceptible damage when the component is subject to an impact with an energy above a predetermined impact energy threshold and to resist an impact with an energy below the predetermined impact energy threshold.

Abstract: A fiber reinforced polymer composite pipe includes first and second ends and defines a central axis running in a longitudinal direction from the first end to the second end, and the pipe including at least one non-linear portion along the central axis between the first end and the second end. A first material extends continuously from the first end to the second end, the first material being a fiber reinforced polymer material comprising fiber reinforcement in a polymer matrix and having an electrical resistivity determined by an electrically conductive fiber reinforcement and/or an electrically conductive additive in the polymer matrix; and a second material arranged at the at least one non-linear portion and extending discontinuously between the first end and the second end, and has an elastic modulus greater than the elastic modulus of the first material in the longitudinal direction.

Abstract: A fiber-reinforced polymer composite component formed from a polymer matrix material containing fiber reinforcement. The component comprises a main portion and at least one raised feature extending from a surface plane s of said main portion. The at least one raised feature is arranged to incur visually perceptible damage when the component is subject to an impact with an energy above a predetermined impact energy threshold and to resist an impact with an energy below the predetermined impact energy threshold.

Abstract: A pressure vessel includes front and rear end plates and a plurality of open-ended vessel structures constructed of fibre-reinforced polymer matrix composite material positioned adjacent to one another so that their longitudinal axes are parallel to a longitudinal direction extending between the front and rear end plates. The vessel also includes an outer reinforcement comprising polymer matrix composite material with continuous fibres extending longitudinally around the pressure vessel to secure the front and rear end plates to the vessel structures. At least one of the vessel structures has a partially curved cross section in a plane perpendicular to its longitudinal axis, such that one or more crevices are formed between the vessel structures, running longitudinally between the front and rear end plates and the front and rear end plates are shaped to allow the outer reinforcement to at least partially fill the one or more crevices between the vessel structures.

Abstract: A connector assembly includes a connector for connecting a hollow composite shaft that has been manufactured to comprise an inwardly tapered portion towards one end of the hollow composite shaft to a collar includes an insert, a collar and a tensioner. The insert is received in the tapered portion of the hollow composite shaft such that the inner surface of the tapered portion of the hollow composite shaft in use will engage with the outer tapered surface of the insert and collar includes an inner tapered surface and being sized to fit over the insert and the tapered portion of the hollow composite shaft. The tensioner is arranged, in use, to axially force the collar and the insert in opposite directions so as to exert a clamping force onto the tapered portion of the hollow composite shaft. A method of forming the assembly is also included.